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Tesla's Battery Revolution Just Reached Critical Mass (bloomberg.com)

Tesla is all set to cut the ribbon on a massive battery storage facility in the California desert -- the biggest of its kind on earth. It joins similarly huge facilities built by AES and Altagas, which are both set to launch around the same time. Combined, the plants constitute 15% of the battery storage installed globally last year. From a report: Tesla Motors is making a huge bet that millions of small batteries can be strung together to help kick fossil fuels off the grid. The idea is a powerful one -- one that's been used to help justify the company's $5 billion factory near Reno, Nev. -- but batteries have so far only appeared in a handful of true, grid-scale pilot projects. That changes this week. Ribbons will be cut and executives will take their bows. But this is a revolution that's just getting started, Tesla Chief Technology Officer J.B. Straubel said in an interview on Friday. "It's sort of hard to comprehend sometimes the speed all this is going at," he said. "Our storage is growing as fast as we can humanly scale it."

35 of 201 comments (clear)

  1. But they use lithium-ion by fustakrakich · · Score: 4, Insightful

    This is a stationary setup. Weight and size shouldn't matter. They should use nickel-iron for longer durability, a hundred years or more.

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    1. Re:But they use lithium-ion by ColdWetDog · · Score: 2

      Why? We like to watch earth shattering kabooms.

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    2. Re: But they use lithium-ion by Anonymous Coward · · Score: 4, Informative

      Don't forget that lithium ion batteries are about 85% efficient round-trip power where is nickel iron batteries are something more like 70%. That's double the energy loss in addition to requiring nearly 10 times the weight and volume. Nickel-iron batteries also need maintenance, that's cheaper than replacement, but it adds up over time.

    3. Re:But they use lithium-ion by wbr1 · · Score: 2

      Not to mention safety. I'd hate to be the nearest Fire Department to that place...

      Have you ever seen video of a refinery going up? Or a propane storage facility?

      You should look sometimes. This is little more dangerous than those. In face with other fuels, things like gas and liquid fuels are transported by pipeline, truck and rail. All have had accidents near populated residential areas.

      Any sufficiently dense energy storage can be dangerous if it somehow releases that energy quickly. I would rather that be at a stationary facility that is isolated and perhaps less manned than trucks and rail carrying large volumes of fuel about.

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    4. Re:But they use lithium-ion by aaarrrgggh · · Score: 3, Informative

      Sorry, but you are wrong. California's peak demand is now about an hour before sunset to an hour after, and the renewable generation falls off a cliff making it difficult for base-load plants to ramp up quickly.

      Battery storage is needed when you want more than ~10-20% of your generation to be from solar. Demand-side management can handle some of the issues, but won't let solar grow (easily) past 25%.

      That said, I am surprised the Li-Ion pencils out, even with subsidies. The charging characteristics must be a big part of the formula for it working-- being able to quickly absorb power would give it an advantage over sodium and the flow batteries, I think the nickel iron batteries have the same challenges.

    5. Re:But they use lithium-ion by ShanghaiBill · · Score: 2, Insightful

      California's peak demand is now about an hour before sunset to an hour after,

      That demand is already met by NG "peaker" plants, which are very cost effective because THEY ALREADY EXIST. Electricity demand is falling, thanks mostly to LED lighting and variable speed DC motors, so there is no need for more capacity.

      renewable generation falls off a cliff

      Solar drops. Wind power tends to rise in late afternoon.

      making it difficult for base-load plants to ramp up quickly

      Yet they do it every day. California has no coal plants and few nukes. Most power comes from NG, which can ramp up quickly, especially when the demand peak happens predictably every afternoon.

      Battery storage is needed when you want more than ~10-20% of your generation to be from solar.

      1. We are no where near close to that.
      2. It is not at all clear that batteries will be "needed" even at 10-20%.
      3. Even if batteries are needed, it would make way more sense to put them near the endpoints rather than out in the desert.
      4. These decisions should be made by the utilities not the politicians.

      That said, I am surprised the Li-Ion pencils out, even with subsidies.

      Who said it "pencils out"? The utilities don't care about the cost because they are allowed to push the costs onto their customers. The legislators don't care because boondoggles win votes whether they make sense or not, and by pushing for lithium, they get their picture in the news standing next to Elon Musk. The consumers don't care because these projects are too small to matter. Stupid policies can work as long as you keep them small.

    6. Re:But they use lithium-ion by eliphalet · · Score: 2

      It's not quite in the desert - it's in Ontario, CA, where people live. http://www.latimes.com/busines...

    7. Re:But they use lithium-ion by religionofpeas · · Score: 3, Insightful

      Durability gets in the way of incremental improvement, though. Given that the technology keeps improving fairly rapidly, it's probably worth the effort to strip the lithium from the batteries in a few years time, and build better ones.

    8. Re:But they use lithium-ion by mbkennel · · Score: 3, Informative

      Argh. The CA utilities have a good reason for this---the gas supply and storage is constrained because of the major leak at Aliso Canyon. They don't have capacity to run the NG peaker plants now, couldn't get it to be installed before the summer of 2017, and would prefer to store up cheaper electricity from the daytime.

      It's up to the storage suppliers to bid on the project and choose the technology, and they have all the motivation to choose the most cost-effective one for the project. They know that capacity will degrade with some rate, and probably decided that the likely cost of adding capacity in 10 years would be less than doing something different now. Perhaps there aren't fully proven ready-to-go nickel battery storage units.

      The requirement from the utility was to get something installed, successfully, now. No time to waste with a technology that wasn't production ready or had supply problems.

    9. Re:But they use lithium-ion by sexconker · · Score: 2

      Do you really expect the invisible hand of the free market to work out for loosely-regulated electricity monopolies?
      Have you heard of the state of California?

  2. So, wait... by Penguinisto · · Score: 4, Insightful

    Good article, but...

    "Critical Mass" indicates that there are more facilities coming online, or at least publicly planning to. No indication of that in TFA... in fact, the closest they got is this:

    For now, gas peaker plants still win out on price for projects that aren’t constrained by space, emissions, or urgency, said Ron Nichols, President of SCE, the California utility responsible for most of the biggest battery storage contracts. 3 But that may change in the next five years, he said.

    "...may change in the next five years..." is nowhere near actual activity that would indicate a "critical mass" in industry.

    How about they call us when it actually gets in motion - regionally, if not nationally or globally.

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    1. Re:So, wait... by David_Hart · · Score: 3, Interesting

      Good article, but...

      "Critical Mass" indicates that there are more facilities coming online, or at least publicly planning to. No indication of that in TFA... in fact, the closest they got is this:

      For now, gas peaker plants still win out on price for projects that aren’t constrained by space, emissions, or urgency, said Ron Nichols, President of SCE, the California utility responsible for most of the biggest battery storage contracts. 3 But that may change in the next five years, he said.

      "...may change in the next five years..." is nowhere near actual activity that would indicate a "critical mass" in industry.

      How about they call us when it actually gets in motion - regionally, if not nationally or globally.

      Well, my definition is that "Critical Mass" means enough market share and sales for a company/product to have consumer acceptance and brand recognition. Plus, there is a component where it has been scaled to the point where manufacturing costs have been optimized. Given that the plants have just gone online and the products have yet to reach the market at any level of market share and that there hasn't been enough time to optimize the manufacturing process, I think that its a bit premature to be talking about "Critical Mass".

      Perhaps a better phrase would be "Critical Capacity". There is finally have enough manufacturing capacity to meet Tesla's needs so that they can start rolling out their home/corporate products and the more affordable versions of their cars.

  3. Finally! by colin_faber · · Score: 2

    I can get my hands on non-counterfeit 18650 and A123's!!

    1. Re:Finally! by DontBeAMoran · · Score: 3, Interesting

      It would be nice to be able to buy 18650's directly from Tesla so we know for sure they're not fake ones.

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  4. Conflict of interest by sjbe · · Score: 2

    Anyone who's president should not have any stocks whatsoever. Conflict of interest.

    Same is true of Congress. However Congress has given themselves the legal right to engage in insider trading.

  5. Economics by sjbe · · Score: 5, Insightful

    Without a new breakthrough technology in our pocket, batteries technology should be determined by the real use case. Lithium ion is a good technology when weight is very important, but a lousy technology when does not matter. Why use a bad technology when a pretty good on is on hand?

    Several reasons, all economic.

    1) Economies of scale. Producing two types of batteries is more expensive than producing the same number of a single type of battery.

    2) Standardization. Picking the exact optimal battery type for every application instead of using a standard battery actually results in product fragmentation and added cost. It's actually cheaper in many cases to use a standardized product instead of an optimized one.

    3) Excess capacity. If you already are producing a product it's often cheaper to make extras and use those than to build a whole new production system for another product for marginal efficiency gains.

    1. Re:Economics by AmiMoJo · · Score: 5, Insightful

      I imagine they are planning to recycle a lot of cells that have been used in cars and have maybe 80% capacity remaining after a million miles. As they come onto the market in quantity the price of energy storage will fall even more rapidly.

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    2. Re:Economics by Spoke · · Score: 2

      Actually, Tesla has stated that it's actually cheaper and easier to simply recycle used batteries and then turn the recycled batteries into new batteries than to try to refurbish used batteries.

      Elon Musk stated this at AGU 2015:
      https://www.youtube.com/watch?...

  6. Re:Battery Storage Facility? by Binestar · · Score: 2

    These devices aren't going to be used like a phone battery. They will be setup for optimal life rather than longest possible runtime. Industry will be doing all the little "tricks" to keep them in longest lifetime condition. Not charging to 100%, not discharging to 0%, storing in a temperate controlled area, etc.

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  7. Re:Why by bluefoxlucid · · Score: 4, Interesting

    Adiabatic compressed air energy moves the heat from compression into an insulated thermal mass chamber, and uses that to heat the expansion vessel. It recouperates that loss and has 70% total effective energy storage--higher is possible, up to 90%.

    Batteries can store and discharge about 6-10 times the energy required to create them in their lifetimes. Adiabatic compressed air energy storage plants can cycle 240 times their energy cost. Batteries are pathetic technology at power grid scale and will never catch up to modern methods of grid-scale energy storage.

  8. Dead Ends by Jodka · · Score: 2

    Highly variable renewable energy sources such as wind and solar in combination with energy storage using batteries to balance out variations in both load and supply might well be the wave of the future. However, it seems unlikely that these Tesla battery packs, optimized as they are for use in automobiles and thus designed to meet standards for compactness, weight, and collision safety, are also optimal for grid energy storage, which has different requirements. Assembling grid-scale energy storage from individual cells is probably a technological dead-end and will be supplanted by flow batteries.

     

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    1. Re:Dead Ends by religionofpeas · · Score: 4, Insightful

      You don't need to use the exact same packs for cars and fixed storage. I'm sure that a bunch of smart engineers can come up with a solution that shares a lot of the key technology, especially in the production of individual cells and small packs, but find two different ways of putting the different parts together to get optimized solutions for the two different applications. Also, compactness and weight are still useful properties for a fixed installation.

  9. Re:Why by JaredOfEuropa · · Score: 2

    Batteries can store and discharge about 6-10 times the energy required to create them in their lifetimes.

    That number seems very low. Got a source?

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  10. Re:Yippy! by DontBeAMoran · · Score: 3, Insightful

    Still better than buying fuel every week.

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  11. Re:Why by CaptainDork · · Score: 2

    Compression is not by magic wand.

    It's done using an energy source.

    Why not cut out the crap and just use the original energy source?

    The laws of thermodynamics makes energy conversion a losing strategy.

    --
    It little behooves the best of us to comment on the rest of us.
  12. Re:the biggest of its kind by CaptainDork · · Score: 2

    Typo,

    "Dessert"

    Death by chocolate.

    --
    It little behooves the best of us to comment on the rest of us.
  13. Re:Critical mass?!?! DAMN that Trump! by Fire_Wraith · · Score: 4, Informative

    What politicians normally do is submit a plan to an ethics review whereby their savings and investments are in a "blind trust" or equivalent. What this means is that they have no insight into where their money is invested ("blind"), and no control over the decisions that their trusted agent/broker makes regarding those investments, nor any communications with them apart from perfunctory statements or the like ("You currently have X dollars in your accounts" etc). This often involved selling off their existing assets to place them in that trust.

    The problem with Trump is that he hasn't done this, and has shown absolutely no intention of doing so. He still knows where his money is invested, and still has control/influence over those investments. He claims that he doesn't, but it's grossly clear since his name is plastered all over it. What's more, it's his children that are now running the business, and if you think he couldn't quietly make his wishes known to them, you're deluding yourself. He therefore can easily take that information into account when he's making decisions, and directly benefit his own financial interests thereby.

    To give an example, his travel/immigration ban covers several Middle Eastern countries, and cited terrorist attacks including 9/11 as cause. And yet, none of the countries the 9/11 hijackers came from are included in the ban. Why? Possibly because those countries happen to be ones that the Trump Organization does business in, since there's zero overlap between the banned country list and the list of countries in the Middle East where Trump's business has ties? Now, it's impossible to prove that was the reason why, but wouldn't it be better for everyone involved if we didn't have to even worry about that in the first place?

  14. Re:Battery Storage Facility? by zwede · · Score: 4, Informative

    It sounds nice, but after 2 years, the capacity of the battery storage facility will be about 70% of what it is today and a couple of years later it will drop to 5%. Let's hope they built the facility with a user replaceable battery.

    My 4 year old Tesla (car) battery is at 98% of new capacity, not 5%. Try again.

  15. Re:Critical mass?!?! DAMN that Trump! by GLMDesigns · · Score: 4, Interesting

    No. But I remember when the media and congressmen were saying that we would never see sub $2.00 gas again.

    Oops. I guess increasing supply ruined that foolish prediction.

    We do have a "glut". Good. Let's keep crude oil prices to screw Saudi Arabia. How about we drill here, have refineries buy at the reduced price (due to increased supply) and we place a use tax on the gas. Then we use the tax dollars to increase wind and solar production, energy storage (battery, flywheels, whatever).

    End result is we don't send money to fanatics; we have blue-collar jobs; we fund solar and wind.

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  16. Re:Why by bluefoxlucid · · Score: 5, Informative

    Well, there's Wikipedia...

    The cell's energy is equal to the voltage times the charge. Each gram of lithium represents Faraday's constant/6.941 or 13,901 coulombs. At 3 V, this gives 41.7 kJ per gram of lithium, or 11.6 kWh per kg. This is a bit more than the heat of combustion of gasoline, but does not consider the other materials that go into a lithium battery and that make lithium batteries many times heavier per unit of energy.

    There's a paper from a DOE lab that suggests:

    On a per-unit-mass basis, the Evm values for battery production are quite large, especially when compared to the overall VMA burden. Indeed, the incremental manufacturing energy rate is 13.3 MJ/kg of vehicle whereas the values are 91 MJ/kg of Li-ion battery and 105 MJ/kg of NiMH battery (Burnham et al., 2006).

    91MJ/kg for Li-ion battery manufacture to store 0.0417MJ/kg as of 2006. With 6,000 full discharge cycles, that's 250MJ of energy storage in its lifetime, or 2.75 times the energy required to make the battery itself.

    It's ten years later; energy cost of Li-ion manufacturer has fallen with newer manufacture technology. Recent reports suggest anywhere from 6 to 10 times energy stored than used to create the damned things. Pumped storage (raising water behind a turbine) is 210:1 and adiabatic compressed air is 240:1.

    It gets a bit worse than that: once a battery is expended, you need to remove and dispose of it. That means disassembly and recovery of the lithium, the housing, etc., along with transportation fees for the extreme weight of the thing. Adiabatic CAES requires recertification or replacement of storage tanks, hoses, fittings, pumps, and the like. The latter is going to be easier to improve than the former, so future CAES will likely be more-efficient and require less maintenance, and plants will benefit from these improvements as they upgrade tanks and turbines; future batteries will be more-efficient, but not likely to as great a degree--definitely not without inventing a whole new type of battery.

    The actual cost is higher, too. Imagine the cost per kWh to stabilize a grid when you have to have people constantly remanufacturing and recovering batteries, as well as monitoring the station to make sure the battery bank isn't showing signs of failure which could lead to explosion. Compare that to the cost of people remanufacturing what is essentially a large structure (those tanks aren't going to be trucked in and bolted down; they'll be built on-site from plates and seals) 1/24 as often, and monitoring temperature and pressure for lower-criticality events (a damaged battery may run away and explode immediately; an overpressurized tank should have enough safety overhead and valves to fail more-slowly or, preferably, non-critically). It's not all about energy.

  17. Re:Why by toadlife · · Score: 4, Informative

    Batteries can store and discharge about 6-10 times the energy required to create them in their lifetimes.

    That number seems very low. Got a source?

    I was wondering too and did some searching. It looks like the number is realistic. What I found...

    I hope I didn't screw up the math. If I did, please ridicule me and mod me down....

    Modern EV batteries which are temperature controlled and charge limited have, so far, shown extremely low degradation over 100,000K EV miles.

    The owner of this Volt, who is a member of a Facebook Volt owner group claims to still get the EPA rated 35 miles per charge from his Volt after 120K EV miles...

    http://www.voltstats.net/Stats...

    I personally own a Volt with 32K EV miles and still get the same EV range...

    http://www.voltstats.net/Stats...

    One charge in a Gen1 Volt is about 10.5 kWh. This means that over 100K EV miles, a Volt battery stores in the neighborhood of 29 MWh of energy.

    1/10 of that would by 2.9 MWh

    A quick search shows 828MJ per kWh of capacity to produce a lithium ion battery pack. This equates to 3.68 MWh to produce a 16kwh Chevy Volt battery pack.

    https://www.quora.com/How-much...

    Given that those Volt battery packs have shown little to no degradation so far, it's safe to say they have quite a bit more useful life to go, so they will probably make it close to 36 MWh of lifetime storage, but they will eventually succumb to the laws of physics though and start to degrade.

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  18. Re:Why by MightyMartian · · Score: 3, Informative

    The point of any kind of storage system is to still be able to deliver electricity when primary generation isn't happening. Whether you're talking about a battery, about compressed air, pumped dams, the point is to convert an inconsistent primary generation system like solar or wind into a system that can produce power all the time, and in particular during peak hours.

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  19. Re:Critical mass?!?! DAMN that Trump! by MightyMartian · · Score: 3, Insightful

    So long as the glut continues, you're not going to be making a lot of people rich, and where the oil is more expensive to get at, like oil sands in Alberta, Saskatchewan and the Dakotas, or even North Sea oil, you're finding production falling off because the lower prices reduces the economic argument for grabbing the oil. That's the real problem here. Cheap oil is great if you're a consumer, it's probably pretty damned good if you're a refiner as well, but if you're a producer it sucks really bad, and while technology has indeed allowed cheaper access to some sources like shale oil, all in all low oil prices have actually had a pretty shitty effect, to the point where Shell is selling its North Sea assets.

    It's the great irony of oil production that it seems it is low prices, rather than high prices, that are causing the industry problems, and may in the medium term lead to more development of renewables. The Saudis, at least, seem to know this, which is why they've set up their massive sovereign wealth fund. They're going to grab the money while they can, because they know in the long term, fossil fuels are a dead end.

    --
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  20. Re:Battery Storage Facility? by hey! · · Score: 4, Interesting

    I often wonder why people think engineers are too stupid to see obvious engineering problems. I'd assume the Tesla engineers would reckon on capacity losses and simply size the installation large enough to deliver the required performance over the planned service lifetime. It's not like they don't understand battery technology.

    Li-ion batteries are not nearly so bad as you paint them to be -- although obviously you can abuse them into early failure. Tests of electric cars shows battery aging to be less of a problem than anticipated. Tesla Roadsters retain over 80% of their range after 100,000 miles, for example, and data suggests the batteries in the Model S are aging even better on average -- almost negligible after 100,000 miles.

    If you're extrapolating from your experience with your phone, phones probably represent the worst case. They often have barely adequate batteries so users deep-discharge them then top them off to 100%, every single day. That's the worst thing you can do to Li-ion batteries.

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  21. Re:Critical mass?!?! DAMN that Trump! by mean+pun · · Score: 3, Insightful

    Trump did not even have control over the countries on the travel ban list, they were put there years ago,

    He had full control. He decided to use that particular list. He could have used another list, he could have written a brand new list. Instead he picked a list that conveniently did not impact any of his business partners.

    There are liberals, and then there are leftist lunatics.

    This would be the latter.

    Please explain what is so lunatic about the point he's making. This but Obama made me do it argument is so staggeringly dumb that nobody with a mental age above 5 takes it serious. I mean, Trump? Accepting recommendations from Obama? That's almost as dumb as the whole spiel about the `huge' inauguration attendance.

    That leaves the adults wondering what the real reason is. The business interests explanation is not very convincing to me, but it is miles ahead of the but Obama made me the list explanation.

    And that's ignoring the blatant insinuation that the Obama administration made that list for the kind of asshole measures that Trump has now ordered.