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Speedy 3D Printer Uses Light Projected Into Resin To Create Solid Objects All In One Go, Rather Than In Layers (technologyreview.com)

A research team from the University of California, Berkeley, and Lawrence Livermore National Laboratory has created a printer -- nicknamed the "replicator" -- that shines light onto specific spots in a rotating resin that solidifies when exposed to a certain light level. What this does is forms the entire item all in one go, rather that forming items by laying down one layer of material at a time, like most 3D printers. MIT Technology Review reports: "We've carried out a range of prints taking from 30 seconds to a few minutes," says senior author Hayden Taylor. He reckons that printing the same objects in the traditional way could take more than an hour. While the machine competes on speed, it still cannot match the details and size that other printers can achieve. The biggest item it can print right now is just four inches (10 centimeters) in diameter. Other printers can make things measured in meters. The sophistication of the machine lies in the software that creates intricate light patterns to accurate solidify the material.

The printer itself is fairly straightforward. It uses an off-the-shelf video projector plugged into a laptop that projects images of what you want to create, while a motor turns the cylinder of resin. Taylor thinks that because it's so relatively uncomplicated, both commercial and at-home versions of the printer are feasible. "The barrier to creating a very simple version of this tool is not that high," he says.

18 of 47 comments (clear)

  1. Sure by nospam007 · · Score: 1

    If you like transparent stuff.

    1. Re:Sure by gabebear · · Score: 1
      It can be opaque(to human eyes at least).

      CAL requires penetration of the curing wavelength through the printing volume, but dye can be added to block other wavelengths and tune component opacity

    2. Re:Sure by Misagon · · Score: 3, Interesting

      Many UV-cured resins for 3D-printing are too fragile to be used as-is anyway
      This could be useful for prototyping, though, or for creating masters for casting more durable materials.

      --
      "We mustn't be caught by surprise by our own advancing technology" -- Aldous Huxley
    3. Re:Sure by blind+biker · · Score: 1

      I am a researcher who uses stereolithography (SLA) additive manufacturing techniques for producing experimental equipment, and must challenge your statement - these photocurable resins are mostly based on acrylic monomers and produce objects that have a high yield strength - more than enough for a myriad of applications. Of course, it does not equal the strength of most metal alloys, but it is comparable to most plastic materials in everyday use.

      --
      "The agriculture ministry is not in charge of Gundam" - Japanese ministry official.
  2. Top 10 things humans still can't solve! by Anonymous Coward · · Score: 1

    Hey, let me introduce you to this cool thing we've been using for thousands of years, hundreds of thousand of years.
    It's called Paint.

  3. Re:Fluid motion = by gabebear · · Score: 4, Informative
    I was wondering why they didn’t rotate the projector instead of the medium, but the article goes over this.

    We used highly viscous (up to ~90,000 cP) or solid (thermally gelled) precursor materials to minimize relative motion between the printed object and the precursor. High-viscosity precursors also limited molecular diffusion-induced blurring.

  4. Re:Magic by war4peace · · Score: 2

    They don't use magic to rotate the cylinder of resin, but a motor. That qualifies as "mechanical part".

    --
    ...gis sdrawkcab (usually not responding to ACs; don't bother posting as AC)
  5. Re: Fluid motion = by Anonymous Coward · · Score: 1

    If you rotate the projector around the object (instead of the article's rotating the object) maybe the the quality can be improved?

  6. For criminey's sake ... ! by thomst · · Score: 1

    The deathless prose quoted in TFS was burped up by one Erin Winick, who, believe it or not, bills herself as an Associate Editor for MIT's Technology Review newsletter. This despite her seeming inability to comprehend basic English grammar or unwillingness to proofread the writing that appears over her byline. Or both.

    We truly live in an age of wonder - as in "I wonder who hired this illiterate dimwit ... ?

    --
    Check out my novel.
  7. Replicator? by drinkypoo · · Score: 1

    It's not a replicator. It only uses one crappy material, and it can't print me a tea, earl grey, hot. Whoever decided on that name is a schmuck.

    --
    "You're right," Fisheye says. "I should have set it on 'whip' or 'chop.'"
  8. Isn't this old? by Rick+Schumann · · Score: 1

    Is this a repeat from like 20 years ago or something? I'm sure I've seen a machine that does precisely what's described in TFA, but a long, long time ago.

  9. There is no gun control any more by blindseer · · Score: 1

    So, we have a technology that an 3D print most any shape that people can build at home? There goes any plan of controlling the production of weapons. You can call for bans, registrations, confiscations, but they will do no good if people can print any kind of durable item that is smaller than a breadbox.

    Maybe, possibly, at some point, these gun grabbers will realize that there can no longer be any effective gun control. At least we can't have it without dumping the rest of the Bill of Rights down the toilet.

    I'm just giggling to myself over recent attempts by Democrat petty tyrants trying to ban "assault weapons". They think they can just ban these things and therefore they go away? That's not how the world works. For people to respect the law requires that the law be deserving of respect. People won't respect a law that requires them to be disarmed while the criminals engage in black market trade of the weapons these petty tyrants fear.

    Here's what the petty tyrants need to fear, a public that no longer respects the rule of law. If you want to control crime then control the criminals. That means having police, prisons, courts, and (most importantly IMHO) a public that sees the government as being effective in punishing crimes.

    What has happened is the government cracks down on otherwise innocent people for violating some obscure weapons law and they find themselves in the difficult situation of locking up parents and homeowners for defending themselves against rapists and thieves. Well, punish the raping and thieving instead of possessing the tools of self defense.

    I realize I may have stepped over the line into NPC territory with my comment but this is where 3D printing will bring us, the means to produce most anything we desire in the privacy of our homes. That includes those "assault weapons" the petty tyrants of the world wish to bar from private ownership. Well, if we aren't already at a time where all gun control laws are impossible to enforce then we will be there very soon.

    I would not be so upset of the "assault weapon" bans if the term did not simply translate into "what we want to ban today". Define "assault weapon" first, stop moving the goal posts on what it means, and then we might be able to have a meaningful discussion. Until then I will keep laughing on how technology is yet again speeding along while legislation moves at glacial rates.

    --
    I am armed because I am free. I am free because I am armed.
    1. Re:There is no gun control any more by blindseer · · Score: 1

      Eventually assault weapons will be banned in the US, sooner or later, and the US can join Europe and the rest of the world in being a civilized country.

      Like I said, we can pass laws that ban them but that will not make them disappear.

      Let's assume what you say is true, that the cause of these deaths is the lax gun control laws. How does banning them prevent criminals from fashioning them at home in a time when a 3D printer can create them at home? When they are sold at Staples, Best Buy, or wherever, over the counter and for cash and carry? Cost no more than some people pay for a TV set? And the plans for making weapons are available for download all over the internet?

      These bans will not stop the murders.

      What will stop the murders? Armed men.

      We will not think twice about putting armed guards around our money. We put money in armored trucks and have armed men guarding them. What we won't tolerate is armed men to guard our children. You want to scream at me? "Won't someone think of the children?!?!?" I am thinking of the children. We should guard our children more than we guard our money. Money is just pieces of cloth with ink on them to state their value. The next generation is priceless.

      You can claim the USA is "uncivilized" for having so many weapons. That's fine. The day will come where gun control will become meaningless and the thugs will be far better armed than you in your "civilized" country. I want a fighting chance when that comes. You can toss bricks and insults if you like but that will not be nearly as effective as shooting back.

      --
      I am armed because I am free. I am free because I am armed.
    2. Re:There is no gun control any more by Agent0013 · · Score: 1

      You also don't hear about eggplant crime in those countries. That does not mean they don't have any crime though. Don't get tricked by fake statistics, and gun stats are one that are vastly faked left and right.

      --

      -- ssoorrrryy,, dduupplleexx sswwiittcchh oonn.. -Quote found on actual fortune cookie.
  10. It's still layers! by Red_Forman · · Score: 1

    Yes it's all printed "in one go" but it's still printed in layers, just like a movie is a series of still images.

    What a bunch of dumbasses.

  11. Re:3D printing? by Red_Forman · · Score: 1

    When microcomputers came out in the late 1970's, they were hyped a lot more than 3D printers were in 2009. And look where we are almost five decades later.

  12. Not a dupe! by Red_Forman · · Score: 1

    Wow, I thought we were about to talk about the other 3D printer from about a week ago, the one that separates the layers with a different light frequency instead of an oxygen barrier.

    I'm impressed with this new one.

  13. Using a resin 3D printer by bristol888 · · Score: 1

    We use a 3D resin printer to make prototypes that we mold off of. We have found that the resin 3D printers are a little smoother, and we don't have to spen as much time to give the item a smooth finish. Here is an example of some items we molded from 3D prints https://lightedpinballmods.com...

    --
    Dan https://lightedpinballmods.com/