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Portable Desktop Computer Case HOWTO

Louziffer writes: "I've just upgraded the case on my computer with a modified IBM P70/P75 Traveling Case with solid rubber wheels, a steel retractable luggage handle, and a combination lock. The project page includes a tools and materials list, a full set of instructions, and other ideas for making your own. These instructions could easily be adapted to making a case out of nearly anything similar. (The RF debate is addressed in the pages, for those who want to rant.) I'd like to see what other cool projects people are working on in this capacity. Computer cases can go far beyond the neat-but-overdone realm of clear cases." This one looks ready for a beating, or to arouse the suspicions of airport security. Lucid directions let you join the fun, too.

17 of 87 comments (clear)

  1. Don't worry about airport security by Anonymous Coward · · Score: 3

    No problem. I have a similar case. An overclocked celeron in an aluminium briefcase with a single large red button next to the handle. I was a bit concerned about airport security when I bought it to the US from NZ as cabin luggage last month. But nobody look twice. Thinking about adding an alarm clock and bundle of candles for the trip back :-)

  2. There's a simpler solution with less fuss by evil-beaver · · Score: 2

    wouldn't putting a handle on the top of your existing case do just as well? Just remove a suitcase or briefcase handle from an old case and bolt it to the top of your box. All you need is one of those dust covers to fit your box in case of rain and your good to go.

  3. Travel Case by Quintin+Stone · · Score: 4
    The point, for those of you who haven't realized it, is not for airplane travel, but making the CPU easier to transport to and from LAN parties. LouZiffer and a bunch of us run a North Carolina LAN party, so having a portable system becomes a real advantage. No need to worry about getting a hand cart or dolly when you can just pop out the handle and glide the sucker around with its own wheels.

    An alternative is always PC Tote, but then that requires all the lifting and the carrying and the kicking and the screaming.

    --

    "Prejudice is wrong; you should hate everyone the same."

  4. Re:Just one little problem with that... by 1337d00d · · Score: 3

    x-rayed.

    You mean, at the x-ray machines that have those huge labels on the front that say that everything besides scientific and high-speed film can go through? The same x-ray machines that have the nice little happy face next to the picture of a laptop? X-ray machines are fine on portable electronics except things that store information via x-ray (or something like that, can't remember). Magnetic data is fine.

    However, it would be rather interesting to come into the airport dragging a gray box with several strange openings and buttons, refuse to have it x-rayed, and then not let them disassemble it for examination (what do you mean I can't take apart this hard drive thing? It might have a gun inside!). Got to try that sometime.

  5. Ya got me! by Louziffer · · Score: 2
    Hehehe. This is my LAN party machine, Signal11. Check out my "machines page" off of my main page, where I give an overview of each of my machines and what is on it. LouZiffer is the one with Linux on it, and it is what connects me to the outside world. Daemon is the one that got the new case. (The names aren't religious, they just illustrate my viewpoint on my systems... namely that they tend to lean more towards disorder and chaos unless I'm around to watch them.)

    BTW - Redhat sponsors our LAN party out here, which is a big reason for the stickers all over my monitor.

    LouZiffer

    --

    LouZiffer

  6. um by delmoi · · Score: 3

    why not just get a laptop?

    --

    ReadThe ReflectionEngine, a cyberpunk style n
    1. Re:um by Louziffer · · Score: 3
      why not just get a laptop?

      Good question, delmoi.

      I'd consider this to be a case upgrade more than anything else. I already had the tools and materials other than a box of bolts and lock nuts, and I wasn't too happy with the recent paint job I gave Daemon because it looked WAY too much like an iMac (nothing against iMacs, I just don't like "pretty" cases). So... I upgraded.

      Now I could have paid $1,500-$2,000 for a decent laptop; However, I don't know of any in that price range with a 19" monitor, 256MB RAM, and decent 3D gaming performance. In fact, I can't think of any laptop that I'd want to replace Daemon with simply because of what it's used for. (Anyone out there have any ideas? I'd love to see them.)

      Hope that answers your question.

      LouZiffer

      --

      LouZiffer

  7. Mirror by Superfreak · · Score: 2

    Almost complete mirror - a couple images I can't get to come down at all...

    Case Project Mirror

  8. Re:how useful is this? by Louziffer · · Score: 2
    Read through the rest of the instructions. I really don't do anything that specifically must have the IBM P70/P75 Travel Case. This case is very similar in size to a lot of cheap, clunky, not-so-stylish hard plastic suitcases that are out on the market right now.

    In short, unless you work for IBM don't bother trying to get ahold of the exact case I used. There are plenty of other alternatives.

    LouZiffer

    --

    LouZiffer

  9. Re:Are all the instructions this way? by Louziffer · · Score: 2
    Are all the instructions for this project the most difficult methods? I'll give the guy an E for effort though with his techniques. The guy did get it done. The site's too slashdotted to really check it out.

    Drilling, as you suggest, works. But it can be damaging to the components as well as yourself if the drill slips or catches on the metal. I chose the safest method... and it really is quite easy. With a bit of practice you can remove a rivet just as fast as you could drill one. You should try it sometime.

    LouZiffer

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    LouZiffer

  10. Re:rack by orpheus · · Score: 3

    I'd rather build a 19" rack... but gee, how to do it for cheap???

    I've done this. Admittedly, "cheap" is relative to the price of buying a factory made, but it wasn't that hard, and the thing is incredibly sturdy

    1) The box frame is made from 1.5-2" construction angle iron. I got mine surplus, but I've seen 6-10 foot lengths from a HQ/Home Depot for $10-20. Use perforated angle iron for the two vertical corners in front. It doesn't have the same hole spacing as a 'real' rack, but that hasn't been a problem yet!

    2) Half a dozen carbide masonry bits makes for a cheap way to cut the 1/2" holes I used for bolts

    3) to assure squareness, structural rigidity, and a aesthetic side, I cut plywood panels slightly smaller (by the thickness of the angle iron) than the final desired dimensions. I bolted these inside the frame as templates to hold everything together as I drilled and bolted. A cheap sheet of 4ftx8ft BC grade plywood is about $11-15

    4) Then I removed the panels, sheathed them in aluminum roof flashing (a single $8 roll was plenty for the whole project) It was like wrapping a huge flat present - aluminum sheet is easy to work with. Then I bolted the sheathed side and bottom panels back onto the frame as EMI/RFI shielding and structural reinforcement.

    5) I used aluminum angle iron for the rack slides. I could've used steel, but I was impatient, and aluminum is much easier to cut/drill

    At this point I could have stopped, painted and been done, but I decided to make this way cool.

    A) I removed the panels, welded the corners (which had been bolted) and replaced the panels. It was my first real welding project, but it went pretty well. My grandkids will be able to use it in 2030.

    B) I painted the frame black, and I plan on laminating some jade green marble formica veneer onto the side panels. A jade marble tower with black steel corners will outclass any commercial rack (from past experience, I know to keep a black permanent marker handy for touch-up)

    I took (old-fashioned film) photos as I worked, and someday I'll get them developed, scanned and posted on the web. If I can sort them out from the 20+ other rolls of undeveloped film I have lying around (I have a darkroom I haven't used in years, but it's hard to force myself to send film *out* to be developed)

    The whole project took me a week (of spare time) but it was a real hands-on rush. I'd do it again! (well, maybe... )
    _____________

    --

    If you can go to bed, knowing you did a valuable thing today, you're very lucky. If you can't... it's not bedtime

  11. Re:Cool But... by rjamestaylor · · Score: 2
    skb racks are for musical gear but they hold rack mount computers just fine

    An excellent suggestion. Most road shows have hardened experts (ad cases) for transporting sensitive electronic gear that needs to be setup quicker than it is broken down.

    If you're into Lan Parties, spend a few nights with a travelling band and adopt their procedures. (No one can wrap cable as efficient as a good roadie).

    --
    -- @rjamestaylor on Ello
  12. Re:Cool But... by Animats · · Score: 2
    "If you're into Lan Parties, spend a few nights with a travelling band and adopt their procedures. (No one can wrap cable as efficient as a good roadie)."

    Yes. My roadie friend got tired of touring with rock groups, so she switched careers to LAN installation and system administration. Worked out very well.

  13. Re:standard case by UncleRoger · · Score: 2

    This sounds intriguing. I would love to find a case that is not as deep as the average minitower so that it will fit in my entertainment center in the living room. If anyone knows where to find such a beast, I would love to hear about it. Thanks!

    --
    Stupid people will be persecuted to the fullest extent allowed by law.
  14. Re:Just one little problem with that... by K8Fan · · Score: 2

    The X-Rays themselves are not a problem. The problem is the huge-ass power supply for the X-Ray machine, with it's giant transformer. That's the problem. That's what screws up magnetic data. The safest place, in terms of shielding, is right in the middle of the X-Ray machine. The worst place is on the belt after the X-Ray machine...where the power supply is located.

    --
    "How perfectly Goddamn delightful it all is, to be sure" Charles Crumb
  15. A suggestion by K8Fan · · Score: 2

    Get some monofiliment fishing line. It's small enough to thread into the gap between the card edge connectors and the motherboard. Use this to make a loop to secure the back edges of all the cards. I built some systems to go on the road, and the cards normally are only secured on one end by a single screw. This is not enough to keep the card secured.

    Before I did this, every system had to be opened at the site before power-on and the cards re-seated. After I put the fishing line tie-downs in (using a "surgeon's knot" and acetone) we didn't have a single badly seated card. Oh, and a small amount of silicone to hold the drive connectors on.

    --
    "How perfectly Goddamn delightful it all is, to be sure" Charles Crumb
  16. Re:But does it have a cup holder? by ballestra · · Score: 2
    Absolutely, it fits cups up to about 5 inches in diameter and it's even motorized!

    "What I cannot create, I do not understand."