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Budget Satellite

codejunkie writes: "Check out this story from the Baltimore Sun. Apparently the middies were laughed at when they proposed a budget satellite for 50K. Boeing said it couldn't be done and gave them 250K. Well now they can build five more because the smart minds on the bay have built one."

49 of 213 comments (clear)

  1. The quality? by Modus+Nonsens · · Score: 2, Insightful

    But will the quality be the same? Aren't the more expensive parts expensive just because they are designed for outer space use?

    1. Re:The quality? by tagishsimon · · Score: 2
      From the article: If all goes as planned, the academy would become the third undergraduate institution to send a satellite into space, after Weber State University in Ogden, Utah, and the U.S. Air Force Academy, which launched a satellite in January 2000. That satellite stopped responding after several days because of what professors there believe was a power supply problem.



      So the answer is, maybe not. And who exactly wants that sort of pollution flying around up there anyway?

    2. Re:The quality? by mikewas · · Score: 2, Interesting

      Space grade components are the same silicon die, off of the same production line, as any other grade IC.

      The differences:

      1. Package: Usually ceramic or welded metal cases that are hermetically sealed. The more common plastic components breath as they temperature cycle. When they "inhale" there's a posssibility that contaminants are drawn into the case.

      2. Test: Almost all parameters are 100% tested whereas commercial quality components are minimally tested with thorough testing done on selected lots. Tests are also conducted over a wider temperature range, Often electrical performance is less than for commercial components (e.g. lower speed,less gain) but the parameters are guarenteed over a wider range of temperature

      3. Burn-in: Parts are burned in, operated at elevated temperature & power, to weed out infant failures. This improves reliability at the cost of slightly decreased lifetime

      4. Inspection: The manufacturing & test facilities are inspected & certified to assure consistentcy in the production of the components. You're assured that the parts were made & tested in exactly the same way that the parts characterized on the data sheet you used to design your circuit.

      5. Documentation: The product's entire life cycle is documented. You know exactly who made it, when & where. If a problem does manage to slip through you can track it back to the root cause then forward to all individual parts affected.

      6. Marking: The chips are distinctively marked. Not only the part number, for example, the tops of ICs are usualy painted silver.

      Al of these are things you can work around. You can seal the box the parts are contained in instead of each individual component. You can buy large lots of commercial components to assure uniformity. You can build boards or larger subassemblies then test & burnin these assemblies trading of the cost of test vs. the cost of thrwing away failed assemblies.

      This has all been done before for military & space qualified projects. My guess is that these guys have done a better job of managing the project & costs. Not a trivial task, since you be able to look into the future & understand how the entire development & production process works.

      --

      "Glory is fleeting, but obscurity is forever." --Napoleon Bonaparte
  2. Woo hoo by WickedClean · · Score: 2, Funny

    Oh great, the Yugo of sattelites. Parts are gonna break off and land on my house, now that I've said something.

    Don't you wish people would give you 5 times the amount you asked for when doing projects like this?

    --
    ...All I can say is that my life is pretty strange...
    1. Re:Woo hoo by s390 · · Score: 2

      Jeez, talk about the Military-Industrial Complex! (ref. Eisenhower's warning upon leaving office) - usually industry applies for grants from government, but here it's the other way around. Boeing actually gave the U.S. Naval Academy 250 big ones? I guess the Bush campaign figured it had enough money to buy, er... win, the election already, so Rumsfeld just nudged and winked... and Boeing paid.

      I wonder if Boeing gained any rights to the cheap technology developed by these government employees using this "grant" money?

    2. Re:Woo hoo by s390 · · Score: 2

      Yes, since the government is ultimately, the people... public domain. At least, in theory...

    3. Re:Woo hoo by s390 · · Score: 2

      Rumsfeld is as obviously in the pockets of the big Defense contractors as Cheney (and Bush) are with the oil companies. He's refused to divest his Defense stocks! They're all so corrupt, it's sickening.

  3. Feet away... by Justen · · Score: 3, Funny

    "And they were innovative - they discovered that the tape in a tape measure would flip into place on its own while in orbit."

    We remember the last space venture battling metric versus auxiliary measurement systems.

    (I'm sorry NASA. You guys do wonderful things. I just couldn't resist.)

    jrbd

    1. Re:Feet away... by brassrat77 · · Score: 2

      The "innovative" use of tape measures (or the equivalent steel tape) dates back at least 10 years to the AMSAT Microsats. I believe the Microsats actually did use hardware store tape measures. We used the same antenna material (purchased for this use, not recycled from tape measures) on AO-27 and IO-26.

      Using tape measure material for whip and dipole-style antenna elements is well-known in the amateur satellite community. Several of the middishimen's advisors are also active in AMSAT, and probably provided the suggestion if the middies didn't find it themselves.

      73
      KA1LM

  4. They should call it by Modus+Nonsens · · Score: 3, Funny

    The MacGyver satellite

  5. More information by Gogo+Dodo · · Score: 4, Informative
    The article didn't provide any external links or even program names. So...

    • The satellite is called PCsat (Prototype Communications Satellite, went cheap on the name, too, I guess)
    • Information on the Kodiak Launch Complex
    • Information on Starshine III, the "1,500 hand-polished mirrors that will study orbital decay" satellite
    1. Re:More information by Inferno · · Score: 2, Informative

      For those interested in the communications protocol (APRS) this sat is going to use, check this web site out. I've been using APRS for about 1.5 years, and it's a blast to play with. :)

  6. The solar panels? by ConsumedByTV · · Score: 2

    Anyone have any idea where the $25 panels can be purchased for $25 like the article says?

    I want to build an array to power my house.... Or at least build an dc -> ac power outlet for my laptop in the desert... Anyone have any idea?

    --


    "Not my manner of thinking but the manner of thinking of others has been the source of my unhappiness." - M
    1. Re:The solar panels? by baptiste · · Score: 2, Informative

      One of my favorite web stores is a place called ALF Enterprises. They have all sorts of stuff, FRS radios, alternate power systems, etc. And they sell all sorts of solar panels, some for $25. Neat place and always very helpful when I've ordered from them

  7. $50,000 is too much by Faies · · Score: 5, Informative
    Some of you may recall that around January/November there were a few articles discussing the CanSat program where high school students launched soda cans to about 12,000 feet. Experiements varied from taking precise location data to flying whole sets of cans in formation on a preprogrammed path (actually, that last experiement was pulled off by several Lockheed Martin engineers getting a little practice).


    Several students at my school, Leland High, decided that we should undertake a challenge unlike any other. A goal was set to be the first high school to launch a satellite into outer space and have it communicate back with earth, as vaguely mentioned in a Slashback. This particular program is called Cubesat, but only consisted exclusively of universities and private corporations/citizens until we came along.


    Much like the engineers in this article, we are using off-the-shelf parts to build our satellite, albeit not from Radio Shack since Radio Shacks don't seem to carry much in San Jose. The antenna we are designing exemplifies the simplicity of the components. In theory, guitar string or the wire used in braces would do the job easily. Our power system is even more simple: d-sized lithium batteries (non-rechargable) linked together.


    The parts for our Cubesat will cost less than $5,000, more likely less than $1,000. We are hoping that our prototype will function properly during a test launch on an amateur rocket. After that, designing the antenna configuration (for those who are knowledgable about radio, our cube-shaped satellite forms a poor ground plane and we are also confined to a difficult broadcast frequency) and internal layout (to ensure that our satellite has a perfect center of gravity).


    You can reach the webpage for the Leland Cubesat team here. Be forewarned, some of the information is slightly out of date at the moment. I will do my best to fix that as soon as possible, but priorities lie elsewhere at the moment.

    1. Re:$50,000 is too much by heikkile · · Score: 3, Funny

      First offer at 5.000.000, any lower?
      Ah, the gentleman in uniform, 50.000 it is!
      Come on, folks, you can go lower than that! Do I hear 10.000? Anybody dare to bid 5.000? Ah, thank you! 5.000 it is, for the schoolboy in the back row.
      Well, folks, this is getting interesting. Who has the guts to do it for 500? Come on, Three times they hava managed to cut the price by a factor of 10, can you do the fourth time? What, no bids?
      I hate to say, but 5000 is the best bid so far. Going once! ... Going twice! Last chance, folks!

      --

      In Murphy We Turst

    2. Re:$50,000 is too much by multicsfan · · Score: 2
      You should also remember that there is no cost for labor. The students are not getting paid or at least not in money ;) Same for the professors. All they are paying for is materials and other things they need that they can't do themselves.

      What's the estimated labor cost? Well 3 students for 3 years + some professor time, maybe they each can put in an average of 20 hours/week + professor time so maybe the equivalent of 2 full time people. that gives us about 6 man years of effort. 2 aerospace engineers including things like benefits, etc so maybe a man year costs $150K so a commercial effort might end up costing closer to $750K in wages in addition to the $50K equipment cost.

      Even assuming the labor cost estimate is hald the extimate, its still $375K for salary and benefits, etc.

    3. Re:$50,000 is too much by austad · · Score: 2

      Goddamn monsta, I just gave you tree fitty the other day. We work for our money around here.

      --
      Need Free Juniper/NetScreen Support? JuniperForum
  8. Satellite list by Gogo+Dodo · · Score: 2, Informative
    It took awhile, but I tracked down more information. There are four satellites going up:

  9. Re:"Native" Americans: An absurd liberal myth: by cyberdonny · · Score: 2, Offtopic
    > You do realize your ip address is linked to this post, right? So even if you hide behind the "Anonymous Coward", people can still track you down and slice your scalp off.

    Yes, but, unless you are Slashdot personnel, or unless you post from the same IP and happen to have mod-points, there is no way you can read that stored IP address.

    • Slashdot personnel won't reveal or abuse the IP address, at least not for a troll as lame as this one. Heck, they didn't do it during the Anne Tomlinson fiasko, where they would have had much stronger motives...
    • So, that leaves possibility 2 (Same IP & mod points). However, this one is extremely unlikely, unless the troller is a colleague of yours, working behind the same NAT or proxy, or a user of the same ISP, and you got allocated his IP.
    • Oh, I forgot a third possibility: you yourself may be the troll, making it trivial for you to find out the IP address...
  10. Radio Shack by Detritus · · Score: 2

    I remember seeing a schematic for an electronic circuit that explicitly specified a particular Radio Shack part for one of the semiconductor devices. The circuit would not work with commercial quality devices, only the Radio Shack part could be relied upon to have sufficient leakage current, which is normally a bad thing, for the circuit to work.

    --
    Mea navis aericumbens anguillis abundat
    1. Re:Radio Shack by smartfart · · Score: 2
      Don't even get me started about Radio Trash.

      I've been farting around with electronics since I was 14 (I'm 38 now), and Radio Trash harldly ever has what I want. I went in this just week to pick up connectors to go from a 1/4" mono microphone I got laying around to the 1/8" stereo input on my sound card. After 15 minutes, I left in disgust. I tried every conceivable combination of connectors they had in stock, and I just could not make it work. Short of buying solder connectors and wiring my own (and having to cut the end off my microphone to boot), there was simply no way to do it from their selection of parts.

      I don't know how many times through the years that has happened.

      A long time ago, they used to sell little kits, where you got a (say) 16-pin chip, and a fold-out data sheet, with schematics for one or two projects. Buy a few resistors, capacitors, transistors, and a little enclosure, and you'd have a pretty neat project on the cheap.

      No way, never happened. They never had all the right parts in stock. And they were the ones that sold the schematic in the first place!

      Grumble, grumble... I hate Radio Trash. If I have the time, I usually head over to Electronic Parts in Harahan --- they always have what you need, and way cheaper than Radio Trash.

    2. Re:Radio Shack by Dyolf+Knip · · Score: 2

      Radio Shanty: You've got questions, we've got blank stares.

      --
      Dyolf Knip
    3. Re:Radio Shack by McSpew · · Score: 2

      There's no sense in bitching about RadioShack. They're the 7-11 of the electronics retail business and they're quite happy to be that. They don't want the whole market, just the profitable part.


      No, they don't sell the highest quality zener diodes or tantalum capacitors. They don't have to. The people who really want that stuff can find it without them.


      I'll let you in on a little secret: The stuff you're bitching about isn't a huge part of their dollar volume. They make most of their money on batteries, TV accessories and phone accessories.


      Oh, and while it's certainly possible they've discontinued the part, they did used to sell a 1/4" mono-to-stereo adapter plug. They also had stereo 1/4" to 1/8" adapters. You could have then attached a 1/8" to RCA plug cable to another 1/8" to RCA plug cable via some RCA couplers. Yes, it would have been a horrible kludge, but you apparently would prefer that to soldering up your own cable.


    4. Re:Radio Shack by McSpew · · Score: 2

      You're thinking of Lew Kornfeld. He was the president of Radio Shack under Charles Tandy. It was Charles Tandy who turned Radio Shack from a failed 9-store chain specializing in hardcore geek parts into a huge nationwide chain of electronic convenience stores that also sold popular items like CB radios and stereo components.

      Radio Shack has never been able to afford to hire real parts geeks. The only time you'll ever find somebody in a RadioShack with real knowledge of capacitors, diodes or 74-series ICs is when you stumble across a student in the local university's EE program who's working there part time while in school.

      It's hard enough for RadioShack to keep a crew of employees who can actually understand the things that most people walk into their stores to buy: VCRs, cellphones, stereos, alarm systems, answering machines, batteries and adapters out the wazzoo.

      Why is it so hard for them to keep knowledgeable people? Simple economics. I worked for Radio Shack (as it was then known--with the space between the words) for 8 years. I managed a store for five of them. I worked 60 hours a week and when I quit, I got a job as a novice network administrator for the same money I'd been making at Radio Shack and I got to work 40 hours a week in the bargain. Less than 10 years since I quit, I make nearly 3 times what I made at Radio Shack. If I--a store manager with a rudimentary understanding of electronics--found a vastly better paying job, imagine how impossible it is to find a normal salesdroid there who knows squat about electronics.

    5. Re:Radio Shack by tzanger · · Score: 2

      Get your stuff from Digikey [digikey.com] for quality (and inexpensive) electronics.

      <cough> did you say cheap and digikey in the same sentence?!!

      DigiKey is known as the Radio Shack of the professional electronics industry. Sure, they can get you pretty much anything and fast, but they are not cheap by any means, even when you look over on the table to the bulk prices.

      You're far better to go to Future-Active, Arrow or even Farnell for your parts. Digikey is quick and fast, and their quality is the same as anyone else. But they are NOT inexpensive for anything. You're paying a premium to have them ship 16 identical catalogs to your shop every quarter.

  11. Man cut them some slack! by baptiste · · Score: 3, Insightful
    I can't believe that /.ers are being so negative about this! Cut them some slack! I think its a really neat project. All I see is "It'll never last/work" or "What about the launch costs"

    Hell, I wish them the best of luck. I hope the satellite lasts them 5 years instead of one. The idea here ISN'T making satellites out of cheap parts, its coming up with less expensive ways to accomplish the tasks needed to operate a saltellite. Sure using a tape measure for an antenna sounds hokey, but maybe it'll give the professionals some ideas for the future (gee antennas that unroll on their own instead of requriing some advanced deployment system that only gets used once) etc.

    For as much as folks bitch about the gov't here, I think if a few students decide to show that a satellite CAN be constructed cheaply - more power to them. The information they gather will be very useful. Yes, sure, the launch costs aren't part of the $50K, but that wasn't part of the equation. Most satellites themselves WITHOUT launch costs are millions and millions of dollars. Nobody said they could launch it and build it for < $50K. So they hitch a ride on a rocket going up anyway. Remember, this thing is pretty small and it probably is tucked into the payload bay where a normal size satellite wouldn't fit.

    But even if it isn't. I'd think geeks like us would be proud that some students got laughed at when applying for the grant and managed to pull it off through some everyday common sense and ingenuity. I say good luck and I hope everything works as planned!

  12. And the key to cutting the cost would be .. by ananke · · Score: 2, Funny

    ducktape. Yes folks, the only thing that will survive the nuclear war besides coakroaches. Personally, I don't think there has been a project yet, that could have not been improved or fixed by ducktape. No need for those fancy bolts, plates, etc. The 50k$ satellite will use ducktape.

    --
    --- d'oh
    1. Re:And the key to cutting the cost would be .. by sharkey · · Score: 2

      "Duck Tape" is a brand name of duct tape. Either Ace Hardware or Powes carries it here in Indy.

      --

      --
      "Outlook not so good." That magic 8-ball knows everything! I'll ask about Exchange Server next.
    2. Re:And the key to cutting the cost would be .. by sharkey · · Score: 2

      That and using chili sauce for cleaning is the way of the future. The ISS team is halfway there.

      --

      --
      "Outlook not so good." That magic 8-ball knows everything! I'll ask about Exchange Server next.
    3. Re:And the key to cutting the cost would be .. by SEE · · Score: 2

      Actually, when it was first invented, it was called duck tape -- because it was water resistant ("water rolls off it just like off a duck's back"). The name later metamorphosed into duct tape -- but now there's Duck Tape brand duct tape...

  13. UOSat got there first ... by charlie · · Score: 5, Informative
    The Baltimore Sun didn't do their research very well -- the University of Surrey, in England, has been doing exactly this since the mid-EIGHTIES, with their UoSAT series of minisatellites.

    UoSAT-1, if I remember correctly (details are sparse on the net) was build on a budget of 60,000 as a student project and piggybacked into orbit on an Ariane-4 comsat launch. A number of subsequent UoSATs are part of the OSCAR series of radio amateur satellites, and a commercial spin-off of the University, SSTL (Surrey Satellite Technology Limited) build and sell minisats in the 200-500Kg rangefor commercial purchasers; see, for example, this report of the launch of UoSAT-12 (from 1999).

  14. Re:Five more? by mpe · · Score: 2

    OK, so you build one satallite for $50,000, that leaves you with $200,000.... how do you build five more $50,000 satallites with $200,000?

    The first one was a prototype, maybe it cost then $10,000 working out how to put it together right. So the next lot would only cost around $40,000.
    The point is that Boeing thought that $250,000 was a minimal kind of figure.

  15. Re:lol by mpe · · Score: 2

    Lots of opportunities for free launch like this exist, most satellites launch with concrete ballast to bring the payload up to a set weight, importantant for a predictible trajectory.

    How much concrete, there could be scope for quite a lot of "hitchhiking"...
    Also is this regular concrete or a special (expensive) kind?

  16. Duct tape = the Force by not-quite-rite · · Score: 2, Funny

    It has a light side, a dark side and holds the universe together.

    Fixes bloody well everything!

  17. Re:The problem... by mpe · · Score: 2

    Launching a satellite costs something like $50,000 per kilogram. So as long as their satellite weighs less than 4 kilograms, they'll use the whole $250,000 to put the thing into space.

    Launch vehicles frequently contain "ballast". The reasoning being that it is easier to make payload mass up to a known value than throttling the engines. Which would require more complex (and expensive) engines and flight control systems.
    The only difficulty is if the "hitchhiking" satellite has a much lower density than ballast materials. Since either it wouldn't fit or the rest of the ballast needs to be something extra dense. Since typically concrete is used density can be adjusted by proportion/type of agregate.

  18. Re:The problem... by mpe · · Score: 2

    Antennas can be very lightweight (a dipole with a mesh reflector works very well) and a 1.375"x4.5" flexible solar panel that outputs 50mA at 3VDC (think an array of these) will set you back 8$ a pop from RS

    Depends how much power you need. If you need large solar arrays then a mechanism to unfold them could be the expensive bit as well as batteries.
    Also I wasn't aware that RS sold pnmantic parts or does this satellite have no kind of attitude control...

  19. Why Alaska? by eean · · Score: 2, Insightful

    Why are they launching the rocket from the Kodiak islands?
    Don't you need a more powerful rocket the farther away you get from the equator? I heard that was why the Russians built such powerful rockets because they launched them from Siberia.

    Florida makes a lot more sense.

    There is that one company the launch's rockets from a ship so that they can do it at the equator and avoid the here-today-gone-tomorrow governments that are on the equator.

  20. They didn't do it, either. by peccary · · Score: 2

    Build a satellite for $50K, that is.
    The article clearly stated that they ignored the cost of a significant amount of labor, as it was provided by individual grants.

    Not to diminish the main point that there are sometimes unorthodox inexpensive solutions, it's hardly fair to use these cost comparisons to pick on aerospace firms who don't have labor forces that are willing to work for free.

  21. OK people, listen up... by fm6 · · Score: 2

    We hate to cut your educations short, but you're needed in the DOD procurement office right now. Here are your comissions. Get to work!

  22. Re:$50000 is a little steep by Dyolf+Knip · · Score: 2

    And since the design is done, they could probably pump out copies of this one for a dime a dozen. But they're letting other teams use the money on new designs, which is good too.

    --
    Dyolf Knip
  23. They will go smaller! by chompz · · Score: 2

    The millitary would benifit greatly from the advanced communication they could setup in the field using portable temporary satelites. You don't think they had an alterior motive, do you?

    --
    Spring is here. Don't believe me, look outside!
  24. Re:Their Antenna Worries me by NaturePhotog · · Score: 2

    My main concern, though, is the reliability of the tape measure in question. I know I've had several tape measures that would never regain their rigidness once bent out of shape. This has happenes with even the reliable brands that don't typically have such problems.

    Actually, contractor-grade tape measures are quite durable. They're wider and a bit thicker than the ones you get in regular hardware stores, and usually come with extended guarantees. But said guarantees are likely void off the planet Earth :-) Well, that and if you cut a piece off to use as an antenna...

  25. R&D costs decrease? by HongPong · · Score: 2

    I'm not an efficiency expert, but shouldn't the first satellite cost far more than its successors? R&D, and all that, doens't apply to duplicates, right?

  26. Nice, but... by AJWM · · Score: 2

    It's nice to see students getting a chance to do this. If the effective government monopoly on space launch could be pried loose the price might come down to where more colleges could afford this (as it is their getting a "free" launch).

    Oh, and re:

    "And they were innovative - they discovered that the tape in a tape measure would flip into place on its own while in orbit. A more expensive antenna system would have depended on electronics to do the same thing."

    This must be the Microsoft definition of "innovative" -- the steel tape measure technique for satellite antennas has been around since the 1960's.

    For that matter, motorized antennas are pretty cheap (think automobile scrap), just ridiculously heavy for that application.

    --
    -- Alastair
  27. Here's what it looks like... by DavidBrown · · Score: 2
    --
    144l. ph34r my 133t l3g4l 5k1lz!
  28. Scrolling LED sign in space, anyone? by cr0sh · · Score: 2

    Check out this text about the cooling experiment, referenced off the main PCsat page:

    So we put 80 RED LEDS on the bottom of PC sat as a 3W thermal radiator for this test. And just for fun, at night we can also turn them on as
    power permits as a visual experiment. Calculations suggest a magnitude of about 6 if it is pointing straight down. Eight, if it is off to one side or the other. Magnitude 8 is visible with binoculars.


    So...

    Which middie will be the first geek to cobble together a scrolling LED sign seen from space?

    --
    Reason is the Path to God - Anon
  29. Re:Ummm watch out? by Dyolf+Knip · · Score: 2

    I don't think they've launched it yet, and in any event, do you honestly think a satellite like this would survive re-entry as anything more than tape measurer ashes and vaporized solar panels? De-orbiting objects ride in well into the double-digit Mach range, and I seriously doubt there's any components available at Radio Shanty ("You've got questions, we've got blank stares!")that could deal with those speeds in an atmosphere.

    --
    Dyolf Knip
  30. Re:Satellite Won't Work by Dyolf+Knip · · Score: 2
    Solar tiles don't cost $20,000 because they're overpriced, they cost $20,000 because they work


    Well, they're still overpriced. Likely due to the low demand for space-capable solar panels.

    --
    Dyolf Knip