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New Problem Could Ground Space Shuttle Fleet

Ender writes "As if the NASA folks at KSC did not have enough problems to deal with a the moment, (see previous /. article on the engine cracks and the following CNN article on the repairs) a NEW problem has sufaced in the Apollo Era transporter which vehiculates the Shuttles to the launch pads (crawler). They found many cracked bearings in the cylinders that lift the shuttle and its launch platform on the transporter. After this discovery they took a look at the other crawler and it too had quite numerous cracked bearings. No word from NASA yet but these findings may further delay the next Space Shuttle launch which is currently scheduled for NET (no earlier than) Sept 28th and by the same token slow down the assembly of the ISS. Complete articles at SpaceFlightNow and United Press International."

24 of 180 comments (clear)

  1. What I don't understand by phunhippy · · Score: 4, Interesting

    What I don't understand is how they **JUST** Found these cracks? I mean obviously they all did'nt just appear at once. So do they have any idea how long they have been forming? How many shuttle roll-outs have been done with cracks already? Probably a lot i assume.. It would seem that they could do 1 more roll-out and then replace(get made) all the bearings they need..

    1. Re:What I don't understand by Kierthos · · Score: 3, Insightful

      *nod* Some of this machinery is so complex that you cannot detect certain types of material failure until and unless you take it apart. Now, above and beyond the fact that you're not just going to take this stuff apart on a whim ("Hey, Frank, I'm bored. Let's go deconstruct a million dollar piece of equipment."), but rather stick to a maintainence schedule, there is the question of just how often this stuff does get checked, as in just what is the maintainence schedule?

      Now, ideally, these parts will not be too terribly difficult to replace, but considering the immense price-tag on one of the shuttles, I don't see this being an easy process in terms of all the tests that will need to be done in order to satisfy the legitimate safety requirements (as well as all the wierd shit that the engineers know need to be done but isn't in the safety regs).

      Kierthos

      --
      Mr. Hu is not a ninja.
    2. Re:What I don't understand by Bios_Hakr · · Score: 4, Interesting

      I was watching a show about the people behind the scenes at NASA. One of the Shuttle mechanics made the point that there are places inside the Shuttle that require major disassembly just to inspect. He also added that a lot of things in the shuttle were never MEANT to be worked on. The designers just thought the older Shuttles would be retired before the parts wore out.

      --
      I'd rather you do it wrong, than for me to have to do it at all.
  2. Problem? by Howzer · · Score: 4, Funny
    Must be a slow news day at NASA.

    From the article: NASA and contractor engineers are troubleshooting cracked bearings ... it is not yet known what, if anything, must be done to resolve the issue.

    My guess, and I should flag here that IANARS, is they'll have to replace those bearings...

    Sigh.

    1. Re:Problem? by Ralph+Wiggam · · Score: 3, Insightful

      I've seen those crawlers and they make a commercial jet look like a child's toy. The forces involved dwarf anything a plane has to deal with. I would be willing to bet that they were never designed to much outlive the Appolo program and the fact that they're still in use is a tribute to the brilliant engineers involved.

      Now that I think about it, I wish I could see the look on the engineers' faces when someone told them that they had to design a vehicle to transport the Saturn V...5 degrees uphill.

      -B

  3. Gentlemen, start your whining! by Chairboy · · Score: 5, Funny

    I predict the feedback will be filled with the following:

    1. Whining to the effect of 'they JUST found these? All the bearings went bad at once?'

    2. Whining to the effect of 'They're still using 40+ year old crawlers? How dumb!'

    3. Whining to the effect of 'NASA is so stupid, they can't even drive 5 miles, much less fly a million in a shuttle'

    4. A few token 'We should be at moon/mars/jupiter by now, NASA has just fallen by the wayside and is a relic of lost dreams' whines

    5. A few people will get a kick out of saying 'Maybe we should pay the Russians to help us with our space technology?' and 'Can't they fix this by having Natalie P. put grits on the bearings?'

    6. Finally, one or two levelheaded people will say 'This stuff happens, and I'm glad they're catching it now instead of when a shuttle falls off a crawler'.

    Of course, #6 will be basically ignored, and instead a message saying 'If these bearings failed, it would be bad.' will be marked +5 Insightful, +5 Interesting, and +5 Informative, the three I's of insipid posts that bring to mind the sound of a million people saying 'Well, duh....'

    1. Re:Gentlemen, start your whining! by Guppy06 · · Score: 3, Funny

      " I predict the feedback will be filled with the following:"

      You covered just about all the bases, but you missed the biggest one:

      Whining to the effect of "We're still using 20 year old shuttles? How dumb!"

      Closely related to your #2, but different because it involves people not actually reading the article and simply looking at the words "shutle fleet" "cracks" and "grounded."

    2. Re:Gentlemen, start your whining! by tswinzig · · Score: 3, Funny

      You left out #7 ... cracking jokes about metric confusion.

      --

      "And like that ... he's gone."
  4. Re:Space Talk by Ig0r · · Score: 3, Informative

    It helps to have a way for astronauts to not completely atrophy their bodies on long-duration spaceflights. Several methods are being tested now.

    If a crew were sent on a 'short' trip to Mars without any way to keep muscle and bone loss to a minimum, it's likely that they wouldn't be able to tolerate even Mars' reduced (compared to Earth) gravity.

    --
    Soma: because a gramme is better than a damn.
  5. Damn... by kcbrown · · Score: 4, Insightful

    And I was hoping that it was a problem with the shuttle itself. The shuttle is entirely too expensive (half a billion dollars per launch?!?!) for what we get, and it really needs to die so that we can at least get another opportunity to replace it with something more cost effective. Because as long as they can continue to operate the shuttle, they will, no matter the cost -- because it's politically easier.

    --
    Use 'slashdot stuff' in the subject line in any email you send me if you want to get past the spam filter.
  6. Re:built on site in the mid 1960s ?? by PRickard · · Score: 4, Funny

    Ever seen the movie Apollo 13 ? It shows the crawlers moving equipment into place before launch. Imagine something along the lines of a hundred-ton bulldozer with a rocket sitting on top of it. If you had to replace one of them you'd wait as long as you could, too.

    --

    == Paul Rickard, Editor of The Microsoft Boycott Campaign ====

  7. Broken record mode: ON by ottffssent · · Score: 3, Funny

    I'm too tired (and I gotta pee) to look up numbers, but the space shuttle fleet costs an arm and a leg to maintain. It was designed as the do-anything vehicle and ended up as the do-nothing-well vehicle. Sure it works but like masturbation there are better ways to get it done. At the current price/mass ratio, large space projects like ISS are uneconomical. Before building a space station, NASA should build a better launch facility either here or on the moon. Seeing as it's immeasurably easier and cheaper to build on Earth, I'd recommend starting with a big linear accelerator (think rail gun) here. If memory serves, the price/mass ratio is somewhere between 10 and 1000 times less than using the Shuttle fleet. It shouldn't take too long to recoup costs at that price, especially when one considers that lower price to orbit will mean lots more traffic. The flip side is that much more debris in the popular belts but the cost to send up a garbage collector would be that much less too.

    Where's someone with 10 years and a hundred billion dollars to spend when you need 'em? By my count, 5 people could do it. Hey Bill, want to be a big player in an emerging market? Get your ass moving on a few square miles of solar cells and a linear accelerator.

  8. Pics of the Cracked Bearings by Kumba · · Score: 5, Interesting

    NASA has to be one of the few agencies to take pictures of most of their activities. They added Pictures of the cracked bearings today to the KSC Media Archive, and they are some ugly cracks.

    Links can be found here:
    KSC-02PD-1166
    KSC-02PD-1167
    KSC-02PD-1168
    KSC-02PD-1169
    KSC-02PD-1170
    KSC-02PD-1171

    --Kumba

    1. Re:Pics of the Cracked Bearings by aengblom · · Score: 3, Funny

      god forbid they shifted the camera a few degrees to the left. Now that would be an ugly crack.

      --


      So close and yet so far from the world's perfect ID number
  9. David Strait finds tiny hairline cracks... by antdude · · Score: 4, Interesting

    I saw this last week or so (I don't remember where exactly), but I did a search and found the story on Space.com. Here's what it said:

    CAPE CANAVERAL, Fla. (AP) -- Did a 27-year-old with perfect vision and admitted pickiness help prevent disaster on the space shuttle?

    NASA may never know, but the manager of the shuttle program said inspections will be more thorough from now on.

    The first of 11 tiny hairline cracks that grounded the entire shuttle fleet was spotted by David Strait, a sometime surfer with 20/20 vision who works for United Space Alliance, one of the National Aeronautics and Space Administration's contractors.

    Within the space agency there's talk of an award for the systems inspector, who caught the biggest potential hazard at the launch site since an engineer spied a 4-inch (10-centimeter) pin wedged against Discovery's fuel tank during a countdown in 2000.

    --
    Ant(Dude) @ Quality Foraged Links (AQFL.net) & The Ant Farm (antfarm.ma.cx / antfarm.home.dhs.org).
    1. Re:David Strait finds tiny hairline cracks... by Steve+G+Swine · · Score: 3, Funny
      ... an engineer spied a 4-inch (10-centimeter) pin ...
      Forget the surfer, they should hire the AP guy -he does metric!
      --
      "Consider yourself a member of a virtual corporation with Mr. Torvalds as your Chief Executive Officer." - Linux Advocac
  10. In other news by guttentag · · Score: 3, Funny

    Rumor has it the Bush administration is looking at the possibility of folding NASA and Amtrak into the new Department of Homeland Security. This is part of Mr. Bush's greater effort to make the federal government more like a corporation by consolidating all government organizations that are crippled by cracks in the system into one, easily-ignorable department.

  11. Re:Why the incline by Detritus · · Score: 4, Informative

    There are big flame pits and channels under the launch platform that allow the hot exhaust gases from the main engines and solid rocket boosters to escape the immediate area of the launch platform. The Florida coast is not a good place to dig big holes in the ground, unless you are trying to create a swamp.

    --
    Mea navis aericumbens anguillis abundat
  12. Vehiculates? by spinlocked · · Score: 3, Funny

    ...vehiculates the Shuttles to the launch pads...

    You means 'moves' or perhaps 'transports'?

    You yanks...

    --
    # init 5
    Connection closed.


    Oh... ...bugger.
  13. Wake up NASA twerps! by Anarchofascist · · Score: 3, Insightful
    "... slow down the assembly of the ISS."

    Boring story, no response, who cares, no mention in newspapers, and the fact that the floating tin can currently up there will not get any larger for a few months does not stir the soul.

    Consider the alternative universe I just visited, where a similar slashdot story was just posted but with the final phrase replaced by...
    ...slow down the assembly of IMME, the International Manned Mars Explorer.

    "We just want to get everything right for the big trip," says Mark Shuttleworth, NASA's chief pilot in the twenty-nation effort to reach the red planet in 2010. "We're not pushing NASA or the ESA or anyone else involved in this project. They're working as fast as they can."

    Preparations continue in Baikonur Cosmodrome for the launch of the Martian Factory Base Unit, scheduled for launch later this year. The MFBU will land on Mars in September 2003 and start producing fuel from the Martian soil and atmosphere in preparation for the astronauts' return journey.

    President Taco refused to comment on the delay.

    Oh, and by "NASA twerps" I don't mean everyone at NASA, the vast majority of whom are fine, hardworking geniuses. I just mean the people at the top who made the bizarre space station decision. I mean, the whole purpose of the Space Shuttle (check your history books, friends) was to resupply Skylab, which was an excellent space station. Roomy, simple, and one-piece, it was launched by a Saturn V and took the place of what would, on a moon shot, have been the third stage fuel tank. Then the Space Shuttle turned out to be more complicated to build than first thought, so it didn't make it up in time to rescue the station.

    So, what were the thought processes jumping around the head of the collective imbecile which is the NASA beuracracy? "Shuttle built. Shuttle must go to station. Station dead... Build new station! Brilliant! Champagne and caviar all round."

    I doubt that there was much talk about whether we need a space station or not. It just seemed obvious. Arthur C put one in orbit in 2001, every science fiction book has a couple of them floating around. But ... what is the station for? Skylab was designed to observe the sun, but now we have SOHO, which does a better job. In fact, for any zero-gravity long-term space observation mission I can think of, launching an unmanned instrument package is far preferrable to sending humans.

    "Um. It's for studying the microgravity environment! We can grow crystals. We can observe the effects on the human body." Fair enough, But now the station budget has been cut back to the extent that the station is just good enough to keep people alive inside, as long as those people are 90% dedicated to keeping the station running to keep themselves alive. There is little time left to do the science that is supposedly the reason it's up there.

    Now I'm all depressed. Screw you guys, I'm going back to the alternative universe, and post a message on the alternative slashdot about our mad neighbors in the universe next door.
    --
    Once more unto the breach, dear friends, once more, Or close the wall up with our American dead!
  14. Number 8 - NASASpeak by CProgrammer98 · · Score: 5, Insightful

    what the hell sort of word is "vehiculates"???

    It amuses me that NASA has to invent fancy new words when there's perfectly good word that will do the job - "TRANSPORTS".

    I guess it makes them sound important or something.

    vehiculates - I bet that one isn't in the OED!

    --
    And the people shall be oppressed, every one by another, and every one by his neighbour Isaiah 3:5
    1. Re:Number 8 - NASASpeak by Tablizer · · Score: 3, Funny

      If Tattoo worked for Nasa:

      "Deplanement! Deplanement!"

      (Oh no, now the demodment commences)

  15. Early design bearing troubles in the 1960's by drsoran · · Score: 4, Insightful

    Imagine something along the lines of a hundred-ton bulldozer with a rocket sitting on top of it.

    After getting to walk around under one aftera visit a few years ago to KSC I can attest to the fact that they're massive vehicles. The treads alone tower over a grown man's head. Imagine something like Sealand on tracks (well, a little smaller). The roadbed consists of Alabama river rock several feet deep that supposedly causes less friction for the treads and gets crushed into dust as the crawler runs over it. It was pretty awkward to walk on the rocks since they're very loosely packed. All-in-all the crawler is quite a site to see up close and an amazing engineering marvel.

    Anyway, it looks like the enormous weight was causing issues with early bearings even when they were designing it in the 1960's. This explains a bit about that as well.

  16. Re:Delays to ISS by Buran · · Score: 3, Informative

    Buran has been destroyed and will never fly again.