Slashdot Mirror


Lightning Rods for Nanoelectronics

dcunning writes "Over the last several years (in my short view) there has been a fairly constant hum as to whether or not processors will continue to be able to keep up with Moore's law. Usually this question (and the arguments answering it) is phrased in terms of the ability to continue to shrink transistors/wires/etc. and escape such things as electron tunneling, etc. Scientific American has an interesting article titled Lightning Rods for Nanoelectronics discussing the how's and what's of another issue: handling electrostatic charges as devices become smaller (and hence more sensitive to both the shock and the resultant heat.) After all, being able to build a 100GHz chip is useless if merely breathing on it will fry its circuitry."

33 of 105 comments (clear)

  1. insulation by anotherone · · Score: 5, Insightful
    being able to build a 100GHz chip is useless if merely breathing on it will fry its circuitry.


    Why? Couldn't you put it in a glass ball or something rather than a standard PGA type chip? A non-conductive oil bath maybe?

    --
    Username taken, please choose another one.
    1. Re:insulation by joib · · Score: 2

      Well, the chip still has to communicate with the outside world somehow. Optical interconnects are still quite far off. Come to think about it, so are 100 GHz chips.

    2. Re:insulation by Gerry+Gleason · · Score: 2, Insightful

      The article also makes the point about handling during manufacture. Yes, you can control that environment better than the use environment, but you still have to have a way to deal with it.

      Actually, I was confused at first and thought this was about nano-technology, not nanometer scale integrated circuits. At some point, I would expect a major technology shift away from electrical circuits toward something else. After all, cells and neurons don't have these problems. The problem comes from having all those tiny and very long metal interconnects.

    3. Re:insulation by ivan256 · · Score: 2

      Multiple hundred GHz transistors aren't necissarily that meaningful. It's multiple hundred GHz ICs that are at issue (Even if this article includes this irrelevant quotation). Hell, 20GHz transistors have been commercially available for many years and are used in things like logic analysers and RF transmitters. They're not all that tiny, and not particularly more susceptable to ESD. Just because IBM can run a transistor at 200 GHz doesn't mean that they're anywhere near running ICs at that speed.

    4. Re:insulation by theMightyE · · Score: 2, Informative
      Why? Couldn't you put it in a glass ball or something rather than a standard PGA type chip? A non-conductive oil bath maybe?

      Having non-conductive stuff surrounding your chip is the wrong way to go - you really want to have something that conducts electricity. Static is caused by the buildup of electrical charges that don't have anywhere to go. If you get enough of them, and if they happen to be in some inconvienent place such as on the gate of a transistor that isn't electrically well connected to anything (because, say the next transistor up the line that controls this one happens to be turned off), the charges can break through the insulating layers between the transistor gate and the substrate of the chip (substrate -> the big hunk of silicon or whatever that the transistor is built on). This can cause catastrophic damage to the transistor gate, and then the chip don't work no more.

      It takes much more charge to break down a transistor gate than it does to simply turn it on, so the trick is to cover it in something that conducts well enough to bleed off excess (i.e. static) charge, but not so well that it shorts out the device. Add to that the fact that the material needs to be a good thermal condutor, not contaminate the chip with anything that messes up the semiconductor chemistry, etc., and it becomes a pretty tricky materials problem.

      At work (I make chips) we have condutive floors, conductive rubber pads for people to work on, and anyone who handles the chips needs to have a grounding strap on. We also sometimes use air ionizers in regions where chips are exposed so that the air itself becomes somewhat conducting. When I think about how much more sensitive a modern processor is than the devices I work with, it's amazing to me that they work at all by the time they make it to the average user's home.

  2. Evil ESD by resonance · · Score: 5, Informative

    This is a really important consideration. Most people don't even know how sensitive modern electronics are to ESD. Heck, you don't even have to TOUCH something to fry it these days, the electric field itself can be strong enough to zap cmos devices.

    Taking a training class on ESD control was a real eye-opener; seeing it demonstrated before my eyes drove home the point that ESD safety precautions are CRITICAL when working on stuff.

    Since taking that class, we have implemented an ANSI 20.20 compliant service bay for PC hardware, and requested that all our distributors ship us parts manufacturer-sealed (they used to 'test' motherboards before they sent them to us). We have reduced our number of returns from customers immensely since then.

    --
    Learn how a CPU works before you learn to program. Seriously.
    1. Re:Evil ESD by forged · · Score: 2, Informative
      And if some of your customers are still doubting, point them to the following literature:

      Memory Errors, Detection and Correction (The PC Guide)

      IBM experiments in soft fails in computer electronics (1978-1994) (IBM Research)

      IBM moves to protect DRAM from cosmic invaders (EETimes)

      All big electronic equipment manufacturers have ESD protection measures in place, however consumers (and sometimes retailers too) don't even know what it is. I bought RAM the other day, and the clerck was handling the DIMM's with his bare hands before me ! I was shocked, and even though I tried to explain, he didn't give a shit :/
      (fortunatwely for him, the 2 DIMM's worked out fine).

    2. Re:Evil ESD by Craevenwulfe · · Score: 2, Informative

      Yeah, the evil with ESD is the fact that the majority of problems aren't 'Catastrophic', that is, don't fail immediately. This means you can blast something with ESD and have it pass final test before you ship it to your customer who then has it fail on site (And which if you follow the 10X law of manufacturing is a complete bummer)
      The biggest bummer is that no matter how seriously you treat ESD, if anyone else in the chain of handlers/customers/suppliers haven't treated it with the same care it's still fuggled.

    3. Re:Evil ESD by Vinnie_333 · · Score: 2, Insightful

      Another thing to keep in mind, is that ESD issues are not the same the world over. Because of different climates, some areas of the world are virtually immune to ESD. Unfortunately, these are regions of the world were we are having our sensitive circuits borads designed and built. They don't even understand our concern over ESD! When these parts are used in the USA, they get fried relatively easily.

      --

      "We shall party like the Greeks of old! You know the ones I mean." - HedonismBot
    4. Re:Evil ESD by GMontag451 · · Score: 2
      When they see on a meter that they generate seven hundred volts of charge on their body by simply lifting their foot, it hits home.

      So what? Its excess current and heat that causes damage. A few hundred volts at 10 picoamps isn't going to do shit.

    5. Re:Evil ESD by GMontag451 · · Score: 2
      I bought RAM the other day, and the clerck was handling the DIMM's with his bare hands before me! I was shocked, and even though I tried to explain, he didn't give a shit :/

      Handling RAM with your bare hands is NOT a big deal unless you are pulling it out of the socket while its on, or you are in an incredibly high static environment.

      ESD will really only cause damage when there is a constant source of power being applied to a semiconductor. Only then can the kind of cascade effects that the article talks about happen. The amount of ESD you generate in a normal environment by normal movement will not damage unpowered semiconductors.

  3. Performance/Price by e8johan · · Score: 2, Insightful

    It is all about how much performance per dollar you can deliver. If you only get a 50% yeild from your processes since the chip can't take the real world, you probably get a bad ratio.

    There have been a similar discussion concering clock frequencies earlier today, and I'd say that the same arguments work here too.

  4. Yes, and? by Craevenwulfe · · Score: 2, Informative

    I'm sort of stuck to say anything other than "and?".
    Basically for this stuff to be a problem it needs to be into widespread manufacturing and that's not going to happen for a long time (we are still using 0204 [2milx4mil]discrete components for example and 00501's are available and we aren't using them) due to the cost of production.
    Otherwise, yes ESD is a problem and the only answer is better ESD handling and better circuit design to counter ESD issues. Current TTL electronics can be utterly blown by someone touching it so it won't be any different.

  5. Not frightened yet by plover · · Score: 4, Insightful
    C'mon, people. It's like the corollary to Moore's Law: Every eighteen months, someone has to publish an article why Moore's law will halt the progress of processor development in the next eighteen months.

    I remember reading once why they'd never be able to break the 25MHz barrier. And another bemoaning the fact that we'd never be able to produce submicron traces.

    While I know it won't be me, there will be some clever person somewhere who will wave their magic wand (figuratively) and dissipate static electricity problems. I refuse to believe that the market will let manufacturers STOP hunting for solutions.

    --
    John
    1. Re:Not frightened yet by geekoid · · Score: 2

      well, there is a limit.
      you will always need at least 1 electron to flop a gate.

      --
      The Kruger Dunning explains most post on /. http://en.wikipedia.org/wiki/Dunning%E2%80%93Kruger_effect
  6. Time for decentralization and clockless chips. by wackybrit · · Score: 5, Interesting

    Slashdot covered clockless chips briefly a few months ago. Why do they make sense? To learn why, let's compare computers to real life industry.

    In the 1800s, industry was limited to a few very large factories and workplaces. Over time, these factories became bigger and bigger and faster and faster, until eventually it became impractical to make everything in one place. So.. things were decentralized. Now when your car is built, the raw materials come from Brazil, the parts are made in Taiwan, then the cars are built in America.

    Processors are headed the same way. Things are becoming decentralized, and the load on the processor should, therefore, go down. The giant leaps and bounds with video cards have actually caused CPUs to have less work to do. No longer do CPUs have to do nasty 3D calculations.. the video cards do it!

    Clockless chips work very well in decentralized situations, since they operate based on incoming data, rather than to a clock. This means thousands of non-standard components can work together to produce the same result as one CPU.

    Even -car- engines are becoming decentralized now with specialist automatic gearboxes, electric backup motors, and psuedo-petrol engines in the Prius and Insight. With processors it makes even more sense.

    References:

    Business 2.0 article on Clockless Computing

    Economist article on Asynchronous/Clockless chips.

  7. Just Get the Mag! by z84976 · · Score: 4, Insightful

    Month after month, I see here on slashdot postings pointing out some thing or another in Scientific American. Just subscribe to the PRINT EDITION and get the same info weeks in ahead of the "fast electronic web version!" This was on the cover of the print edition that came to my house a month ago!

  8. Just What I Needed!! by Entropy_ah · · Score: 3, Funny

    Nanoelectrons with friggin' lasers on their heads!!

    --
    my other penis is a vagina
  9. Moore's law & Speed of light by dfenstrate · · Score: 4, Insightful

    Whats the point of being able to build a 100GHz chip is useless if merely breathing on it will fry its circuitry.

    Whats the point of building a circuit so fast that a signal can only go 3mm in a tick? (3.0*10^8 m/s)/100GHz

    I know that signal speed is a substantial fraction of lightspeed, so that makes the problem worse- can you make a viable processor that small (3mm)? Wouldn't you have to design it so basically the chip doesn't wait for the previous cycle to finish?

    I know 100GHz is just an off-the-cuff example, and I don't know much about processor design, so please enlighten me- it just seems like we're going to have to go completly different routes pretty soon.

    and no, I have not read the article.

    --
    Alcohol, Tobacco and Firearms should be the name of a store, not a government agency.
    1. Re:Moore's law & Speed of light by jmv · · Score: 2

      I know that signal speed is a substantial fraction of lightspeed

      The signal goes around 2/3 of the speed of light (for those who don't know, the signal travels much faster than the electrons themselves).

      As for propagation delays, it's not a new problem. Super-computers have been having that problem for years because of their size. There's no real problem, as long as you account for the delays. In the case of super-computers, it was necessary to check the length of the wires correctly. For CPU, manufacturers will have to be careful with the length of the traces. It'll add come challenge but I doubt it'll be that hard to overcome...

    2. Re:Moore's law & Speed of light by jmv · · Score: 2

      Right now, with DDR, it takes 5 bus (133 MHz) cycles just to send the row and column address (RAS & CAS) to the DIMM. That means 50 CPU cycles if you have a 1.33 GHz CPU. While it takes a lot of time to access one byte of data, the memory current systems are designed so they can send the next bytes much faster. With DDR, all the other consecutive reads will only take half a cycle (that's why we say the bus is at 266 MHz, while the bus clock is really 133 MHz), which is much faster. That's how it's been working ever since the Pentium came out (with EDO memory, correct me if I'm wrong) and much longer than that with super-computers.

      If you want your computer to work fast, you need to access data in memory sequentially. The first byte takes lots of time but the rest comes fast. The speed of light will eventually impose a hard limit on the memory latency one can have in a PC. Despite that, there's nothing preventing bandwidth from continuing to increase. You can keep sending the bytes faster, all it means is that while the CPU is receiving the first byte, you might already be sending the 10th one. No big problem here. Once again the super-computers have been dealing with that for a while because their memory is often far from the processor...

  10. Re:Just be careful when you're ionising the air by Oliver+Wendell+Jones · · Score: 3, Funny

    (it's actually less of a problem sucking as opposed to blowing)

    Sounds like someone is still not married...

    --
    A computer once beat me at chess, but it was no match for me at kick boxing -- Emo Phillips
  11. We Need new Paradigms by QEDog · · Score: 2, Insightful

    I have seen many posts here that disregard the serious technical limitation imposed by classical computing by just saying 'Engineers will solve it, they always do'. That is like saying that faster than light travel is only an engineering problem. New computing paradigms are needed. Most predictions says that most of us will witness Moore's Law fail due to quantum mechanical and thermodynamical reasons. Instead of blindly pretending that the engineers will magically solve the problem it would be more proactive to start learning more about the prospects the next generation of technologies. We need to think, not to hope for something magical to happen.

    --
    "There is no teacher but the enemy."-Mazer Rackham
    1. Re:We Need new Paradigms by plover · · Score: 2
      I applaud your hubris. You must be young.

      Once upon a time, way back in high school, I used to think that someday I'd be working for General Instruments coming up with the next revolutionary chip. (Yes, that's a clue to my age.)

      But I grew up. My field is now software. If they build it, I will come; but I can't build it myself anymore. I can barely hold up one end of a conversation regarding the damage static electricity might do to a chip.

      Don't get me wrong: I can read the article and appreciate the difficulties the engineers will go through in trying to solve their problems. But I can't solve this problem. I already have a day job, and coming up with crack ideas for chip fabricating isn't it. I know that.

      And I'm not alone. You don't think Gordon Moore is still in the lab saying, "well, if you developed a laser that operated in the X-ray spectrum, you could touch-up etch some smaller pathways to optimize the register pipeline", do you? News flash: his job is in the board room, promising shareholders that Intel's gonna make money this year, really, because they have great scientists who are on the verge of making a .08 micron breakthrough in three years.

      So get off your high keyboard. Either go work for a chip fabricator and do it yourself, or understand your own limitations. But don't tell me that my reading an article and rubbing a couple dusty old neurons together is going to come up with Intel's next big breakthrough. I just trust that by my offering them enough money for faster chips that they'll be pressured into developing something better than they have today.

      --
      John
  12. Two-stage bus interface by drinkypoo · · Score: 3, Interesting
    Simple enough; You have a two-stage bus interface. You put more and more of the computer into the CPU and then you wrap the CPU up in a package (hopefully just a PGA or what have you, though I suppose you could make the argument for going back to slotted connections) which uses slower logic to do the bus communications.

    You need to put more cache on the CPU's substrate for this, vastly more L2 that is. And a wider memory bus will be necessary, but we're going that way anyway.

    If you got really froggy you could even do this with MEMS; Use a physically breakable connection to supply power to the really delicate stuff and optically isolate it from the bus interface circuitry.

    --
    "You're right," Fisheye says. "I should have set it on 'whip' or 'chop.'"
  13. Metallurgy to the rescue by Orne · · Score: 3, Interesting

    I just ran accross this article on Yahoo about zirconium tungstate. Its a metal combination of zirconium, tungsten and oxygen, with the remarkable property that it shrinks when heated, almost proportional to temperature from near absolute zero to the high 700 degrees F.

    Immediate proposed applications are dental fillings (heat stress is a leading cause of making fillings chip), microchips, and fiber optics.

    1. Re:Metallurgy to the rescue by geekoid · · Score: 2

      like water.

      --
      The Kruger Dunning explains most post on /. http://en.wikipedia.org/wiki/Dunning%E2%80%93Kruger_effect
  14. Re:cells use long electrical wire as well by GMontag451 · · Score: 2

    Neurons do NOT have electrical interconnects, they have chemical ones. All the electrical activity takes places within the neuron.

  15. Don't dog the clerk... by Akardam · · Score: 2

    I too handle DIMMs with my bare hands on a daily basis, yet, surprisingly, I've only fried one DIMM in the past two years.

    How is this possible, you ask? Well, even if your workplace isn't designed to limit ESD (our shop's working areas are), all you have to do is to make sure that you ground yourself before you touch sensitive equipment. All of our workbences have metal frames that are grounded, and they're all over the place, so all you have to do is to tap one before you touch your equipment and you're set. You VERY rarely just spontaneously generate an SE charge just by standing (or sitting) around.

    On top of all that, I think you have to give the equipment designers more props for the good job they do in designing the ESD protection into the equipment. Ram sticks and such are not nearly as vulnerable, in my experience, as you suggest.

  16. Re:Seems so simple by kasperd · · Score: 2

    Design the chips to be self-repairing.

    If that is possible, the next logical step I see is self building chips. I have for a long time had a weird idea, I know most people will say it is physically impossible, and they are probably right. But if my idea turns out to be possible it is really going to make a fantastic chip. Imagine a chip that could build a copy of itself, just not the same size but rather smaller in area. If the chip could encapsulate a smaller copy into itself we could start having fun. If the chip could make two smaller copies of itself it, and the childs can keep up with the same principle it would be ready for business. I call this fractal computing. Imagine if it was possible on every layer to increase the speed by just a few %.

    --

    Do you care about the security of your wireless mouse?
  17. Re:Untrue by GMontag451 · · Score: 2

    Maybe if you are walking on shag carpet in the middle of the desert of the least humid day of the year while shuffling your feet more than Michael Jackson, but under normal circumstances absolutely not.

  18. Vacuum or dustbuster? (Re:Dust) by phorm · · Score: 2

    I know somebody who did this too. Actually, a vaccuum works if the cannister is kept far away from the computer, and you use proper attachments (for some, you can buy PC cleaning attachments). However, one person I knew used a dustbuster to clean inside the computer. It was that it sucked up anything important or jarred something, it was the electromagnetic field caused by the dustbuster motor that fried a fair bit of sensitive circuitry. And this was back in the old days, when chips were not quite so sensitive as now.

    The moral of this story? It's good to get the dust out because it's bad for your computer. It's very bad to use anything that generates electromagnetic fields at close range...

    compressed air=usually ok
    vacuum=not great
    dustbuster=that ominous blank screen when you turn on a PC
    - phorm

  19. Diode protection. by Futurepower(R) · · Score: 2


    The pinouts of semiconductor devices are protected with diodes. There is no problem with electric discharge, as long as you don't zap an integrated circuit with a half-inch long spark.

    The original poster is correct. Something has gone wrong somewhere in the Slashdot story, which is sensationalistic, while the Scientific American story is not. Remember that the Slashdot editors are knowledgeable about computers, but not electronics.

    It is quite easy to protect chips from overvoltage. The Sci Am story is merely providing information.

    As the Scientific American story says, field emission devices (very, very small spark gaps) will protect even the highest-speed transistors.