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Ford Shows Off Recyclable Car

Opspin writes "MBDC (who wrote the book Cradle to Cradle) write in their January Newsletter about a Ford Concept Car that includes Bluetooth technology as well as Cradle-to-Cradle design strategies. Read the MBDC press release, and the Ford Motor Company press release."

29 of 205 comments (clear)

  1. Disposable cars by Ponty · · Score: 5, Funny

    I'd like to have the opportunity to throw away a Ford Focus. Sure it probably has all of the proper bullet points, but there are lots of very nice cars out there with the right price/feature ratio that actually have a _soul_!

  2. Ugly thing by hether · · Score: 4, Insightful

    I must say that it's a great concept, but my first impression is that the thing is really ugly. I wonder how many people rank the look of their vehicle in the list of priorities for buying. If they do, will the look of this one negatively affect its sales?

    --

    Most people would die sooner than think; in fact, they do.
    1. Re:Ugly thing by hether · · Score: 5, Informative

      To prove my point, I found some more photos of the thing. Especially notices the seats.

      From the Detroit Auto Show
      http://www.corral.net/photopost/showgallery.php?ca t=539&thumb=1

      and From this story

      http://www.evworld.com/images/ford_modelu_2.jpg
      http://www.evworld.com/images/ford_modelu_1.jpg

      --

      Most people would die sooner than think; in fact, they do.
  3. Google Cache by Anonymous Coward · · Score: 5, Funny

    Photos in Google's cache can be found here.

  4. Just what we need by suman28 · · Score: 4, Insightful

    In all honesty, how many people do you think actually recycle? Fine, a new disposable environmentally friendly car is developed. But, last I checked, most recyclable items still ended up in trash and ultimately in land fills. I can't imagine what would happen if you could throw away a car that often

    1. Re:Just what we need by dhovis · · Score: 4, Interesting
      I believe that 80% (by weight) of cars are recycled. There is too much valuble material that is very easy to recover. Auto recycling is one of the better success stories for the concept of recycling. Some of the resistance of using composite body panels (a la Saturn), is that those body panels are not as easily recycled as steel (both at the manufacturing end, and the post-consumer level).

      For that matter, you may also not realize that your car is largely made from recycled materials too. I toured Ford's casting plant in Cleveland a few years ago, and they had a five story high pile of scrap metal that they melt down to make engine blocks. They just melt some of it down, check the chemistry, adjust the chemistry, and cast the blocks. If they needed to lower the carbon content, they would throw in some old railroad rails (which are steel and lower in carbon).

      By the way, I'm personally of the opinion that nobody should be driving a car >10 years old. The improvements in emisssions technology and safety have been dramatic, and your old car can be recycled and turned into new ones.

      --

      --
      The internet is the greatest source of biased information in the history of mankind.

  5. Pet projects to placate enviro types by Ars-Fartsica · · Score: 4, Insightful
    All the car manufacturers are showing off green vehicle projects, but thats all they are, projects. The car companies are trying to buy some good karma with enviro freaks and government types while they continue to produce gas-guzzling behemoths for the public.

    It doesn't help that the President now wants to provide tax incentives for certain types of SUV owners. Face it, beneath the green rhetoric, the US is a society that lives on pig iron and fossil fuels.

    1. Re:Pet projects to placate enviro types by tbmaddux · · Score: 3, Informative
      Honda rejects Mozilla...
      I'll admit I don't visit auto manufacturer websites very often. Try InsightCentral. While it's mostly about the Insight it has some Civic Hybrid information too.
      ...rather than trying to force people to buy cars... try persuading them.
      Consumers have clearly shown that they are not interested in higher mileage, lower-polluting cars, instead buying up low-mileage polluting cars with lots of horsepower. So unfortunately, we (as a society) need protection from our (as a society) preference for low-mileage, polluting cars. Tragedy of the commons and all that.

      A higher tax on gasoline would force us to pay the true cost (including the externalities of pollution) for burning it. Consumers could still choose to pay more and pollute more, nobody would be forced. Or they could choose to buy a cleaner car, and get rewarded for it. It'd be like pollution trading schemes that the Bush administration has suggested.

      --
      Can't you see that everyone is buying station wagons?
    2. Re:Pet projects to placate enviro types by tbmaddux · · Score: 3, Informative
      For my next purchase, I am very interested in fuel efficiency. However, the higher prices of the HEVs far outweigh the apparent savings of being more fuel-efficient.
      Yes. Because the full cost (including externalities like pollution, or the cost to society of having to bomb/invade something in the Middle East every 10 years) of burning gasoline in our engines are not borne by us when we pump it into our cars, the apparent savings of fuel efficiency are low.

      Still, I had better luck with the numbers than you did... A feature-similar Civic EX (I wanted airbags, ABS, A/C) would cost about $2k less than the Insight (at the time there was no Civic Hybrid and I personally didn't like the Prius). I didn't need the extra seating or space that a Civic (hybrid or no) would provide. I get about 2x the mileage (73 mpg over 53k miles so far), saving me about 2 cents a mile (1.5 $/gal * 1/75 gal/mi), which I could get back in ($2000 * 50 mile/$) 100,000 miles. You can tweak the numbers this way and that... save $4k over 200k miles, or maybe gas gets more or less expensive, etc. It's not unreasonable to expect to drive a Honda for that far or long. For me, the numbers worked out close enough, plus I was thrilled enough with how the car drove that I was sold. I'm happier giving the money to Honda engineers than to oil pumpers, as well.

      Repair-wise, the batteries in the Honda Insight are in a pack of 120 nickel metal hydride 1.2v D cells (yes, D cells). The car carries an extra factory warranty on all the IMA-related equipment (DC motor, batteries, controller) for 5 years or 80k miles. I think people estimated it would cost a couple grand to replace those batteries, but the estimate is rather old (last I talked with someone about this was nearly 2 years ago).

      --
      Can't you see that everyone is buying station wagons?
  6. you can always... by csguy314 · · Score: 4, Funny

    From the article:
    - Corn-based roof canvas
    - Bio-materials, including soy-based foam and tailgate, sunflower seed-based oil, corn tire filler


    if you run out of other uses for it, you can eat it too!

    --
    This is left as an exercise for the reader.
  7. Germany already has laws for Auto Recycling by StCredZero · · Score: 3, Interesting

    They are quite progressive about this subject. Here is a research paper on the German law.

  8. An excellent expansion of . . . by privacyt · · Score: 5, Interesting
    . . . an already-ongoing policy. Ford's "Model T of the 21st century" is evolutionary, not revolutionary. So while I salute Ford, don't take the corporate press releases at complete face value. :)

    For decades the automobile has been the most recycled consumer product. First a discarded automobile is stripped of its vauable parts. Ever attend a 'all-you-can-carry' day at an automotive salvage yard? A huge crowd of people disassembling autos for the parts they need. Doors, hoods, dashboards, engines, alternators, seats, anything....

    Also note, that the majority of stolen cars are stolen for their parts.

    After striping, depending on the car and its arrival condition it can be anything from a stripped shell to pretty much intact. At this point the car is crushed.

    The crushed car is then put through a shredder, then through various processes the metals are separated and depending how advanced the facility, the plastics and other materials.

    BTW, under consideration in europe for auto recycling has beena dismantling approach. Where the automaker takes the car back and actually diassembles it, rather than using a crusher and shreadder.

    Even if one is displeased with the actual amount of automotive recycling, the fact remains, it is higher than other consumer products.

  9. Who is this for anyway? by tarnin · · Score: 3, Insightful

    Seems that a car like this should be more geared twords business or people who buy on a leese. For the general buyer, a throw away car will not be all that hot of an idea. Having monthly payments on a limited income is what you try to avoid. While this idea really isnt new, im suprised that Ford is one of the first to actually come out and say "Hey, this car wont last x yrs and its not made to." One other thing, how enviromently friendly is a car like this anyway? Ya, it cuts down on emitions and fuel consumption but havning an entire car get retired and destroyed after a short period of time isnt all that great. The car will still have to be gutted, crushed, recycled back to workable material, all this generating waste and other nice byproducts. Looks like we might just be creating the same amout of toxins and waste just in another area.

  10. Ford Sucks by inc01 · · Score: 5, Informative

    Don't forget that Ford really sucks.

  11. Already been done by will592 · · Score: 4, Insightful
    They've been building recyclable cars since the 30's. Take a trip to a local hot rod or collectible car show. It may come as a shock to some people, but auto manufacturers used to build cars that you could actually repair. It wasn't even that long ago that you could actually take a piece of sheet metal and fabricate a body panel for your car. Take a look at some collectible car catalogs; there are some cars you can build entirely by ordering parts out of a magazine. My point being cars aren't necessarily disposable commodities. The auto manufacturers are more interested in selling people brand new pieces of garbage every year than making money selling replacement parts. What was it Henry Ford said, he'd give away a car to every American if only he could sell replacement parts. Iron can be recast, engines can be rebuilt. What's the big story here?

    Chris

  12. Never mind recyling by Chocolate+Teapot · · Score: 4, Insightful
    How about making a car that didn't need to be recycled? For years car manufacturers have been making cars from steel, which requires expensive anti-corrosion treatment. Even then, a slight scratch leaves the thing vulnerable to attack from the elements. How many ten-year-old cars do you see with immaculate original bodywork?

    It's about time they started making the things from carbon fibre (or even glass fibre), which is easily repaired, lightweight (therefore more fuel efficient), and totally immune to corrosion. The attitude that a car is a disposable commodity, to be tossed in the trash every couple of years is daft. I would rather see manufacturers offering upgrades to existing vehicle as an alternative.

    --
    Modest doubt is called the beacon of the wise. - William Shakespeare
    1. Re:Never mind recyling by Anonymous Coward · · Score: 4, Insightful

      Would you really want to be in a fibreglass car when some asshole hits you going at 50mph in a 2 Ton SUV due to jumping a red light whilst talking on his cellphone.

    2. Re:Never mind recyling by Chocolate+Teapot · · Score: 3, Informative

      Sure I would. With a properly designed safety cage I would feel no less safe in a glass/carbon fibre car than in a tin can. The motor sport world has known for many years that the monocoque design is the way to go if you want to want to walk away from an accident. The actual material used for the body shell is irrelevant. Having seen more road accidents than I would care to remember, many of which involved the car occupants being trapped in their cars while the rescue crews cut away the twisted metal, I for one do not view 'modern' car construction with a warm cosy glow. The driver ran away from this and jumped in another car three minutes later. It's all about construction, not just materials.

      --
      Modest doubt is called the beacon of the wise. - William Shakespeare
    3. Re:Never mind recyling by Chocolate+Teapot · · Score: 4, Informative

      I agree with all the above points, and am not advocating "a race car on the street". The requirements for a family car are obviously very different from those of a 200mph+ F1 car. My point was that the classic steel contruction of road-going vehicles is not intrinsicly safer than composite construction. A robust safety cage will save your life even if the cosmetic/aerodynamic body shell is made of bubble wrap. People need to get away from the idea that steel is stronger than plastic and therefore safer. That is a myth.

      --
      Modest doubt is called the beacon of the wise. - William Shakespeare
  13. The Devil is in the Details by goingincirclez · · Score: 4, Informative

    This is a concept intended as "proof of concept", and not for production.

    If it were intended for production, there would be a lot more refinement of processes, materials, and even design elements involved, and a lot more details fothcoming about such elements. If it were intended for production, there would at least be focus groups involved in such things as its marketability in its current form (such as it is). Not to mention lobbying for the infrastructure necessary to get a car like this produced and feasably useable (hydrogen-refill stations, for one).

    Instead, this seeks to prove that something, in theory, COULD be done. Recyclable body panels are nothing new (Ford had an aluminum concept several years ago, and the new Jaguar X-type owes its many production delays toward the use of aluminum). Even subassemblies can be salvaged. And Hydrogen fuel cells have been in limited use and testing for over a decade.

    What's interesting about this, is the use of new materials for fluids (arguably the most cancerous of all automotive components) and plastics. I'm not a chemist, but the testing of new corn and soy-based polymers for everything from interior materials to fluids is fascinating to me. At the very best, if pursued such processes could finally wean the US (and manufacturing in other sectors outside of the auto industry) off petroleum-based plastics and fluids, which would be a gigantic leap forward for industry, without question.

    The "modular interior/ exterior" BS is all just marketing of design concepts. That's there to show that designs can lead themselves toward being more eco-friendly in a subtler fashion. Going back to the salvage industry: It's a lot easier to find salvage parts from platform-sharing cars Cougar/Thunderbird/MarkVII, Cavalier/Sunfire, Chrysler K-car, etc etc etc) than it is for one-offs. This concept I think seeks to carry over that mentality on a larger scale, tho with the public's demand for unique vehicles I doubt we'll ever see swappable parts on a grand scale.

    It will be years if not decades before something like this can be driven off the lot, but it's good to know that the ideas are being tested. This concept should be good for new materials processing if nothing more. The only trick will be to keep Ford and other companies pursuing this, as opposed to saying "Great, we know it's possible, now go mothball that POS in a barn somewhere and let's forget it ever saw the light of day".

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    ~~~
    "The slave thinks he is released from bondage, only to find a stronger set of chains" - NIN
  14. Re:An excellent expansion of . . . by CommieLib · · Score: 4, Insightful

    Excellent points all around. Your thinking argues for an entirely different strategy.

    You want true automotive recycling? Pursue greater modularity and standard across automakers. Decrease black-boxiness of parts (make them mechanic repairable as they once were).

    Of course these goals, as always, are probably at cross purposes with others.

    --
    If your bitterest enemies are people who hack the heads off civilians, then I would say you're doing something right.
  15. Re:Cars have been recyclable for quite a while. by Inda · · Score: 5, Informative
    Unless it hasn't been possible to melt down old cars and make new products out of them until now?
    When I worked for BMW Rover Body and Pressings I saw a lot of waste metal. There is even a scrap metal merchant next door who would probably go bust if the plant was to shut down. Most of the scrap metal is used to make central heating radiators if I remember correctly. NONE of it goes back into making cars though - the quality of it is just too poor.
    --
    This post contains benzene, nitrosamines, formaldehyde and hydrogen cyanide.
  16. What does it say... by Viceice · · Score: 5, Insightful

    ...about car manufacturers who boast about their cars being easily recycled instead of their cars being engineered to last a lifetime?

    --
    Sometimes I wish I was a plumber, then I'd know how to deal with other people's shit.
  17. Need to add a new recycle bin on the curb by docbrown42 · · Score: 3, Funny

    Paper
    Plastic
    Glass
    Unleaded

    --
    Ed Wedig
    Graphic design services
    docbrown.net
  18. Check out German cars for recycling.. by zlexiss · · Score: 5, Informative

    Because of the European take-back regulations, BMW and other automakers have been designing their cars to be taken apart and recycled faster and easier for several years now.

    Back in one of my environmental engineering classes, we saw a film on one of these take-back plants. It took a couple people just an hour or so to strip a BMW from all its recyclable parts, including stuff like draining (and saving) the fluids, pulling off all plastic parts, etc.

    And BMW is always watching and feeding back into the design process. They've reduced the types of plastics used to have less bins and sorting involved. They've reduced the use of gluing, welding, and riveting of parts on and replaced with mechnical fasteners (screws, bolts), making it easier to take apart. Instead of a taillight assy having two types of plastic (lens, backshell) being glued or rivetted together, now its one type that may snap together.

    German car fetishists may voice concern that stuff like this may reduce the quality or performance of their favorite vehicles, but to me that means they aren't as purist as they claim, they don't trust the same engineers that designed their favorite cars in the first place.

  19. No, Cradle to Cradle by Doubting+Thomas · · Score: 3, Informative

    He did not stutter, the concept is in fact called Cradle to Cradle. It's a concept presented in a book by the MDBC founders called, Cradle to Cradle [slashdot], in which they claim, rather reasonably, that you're not -really- recycling unless the product you produce is of equal or greater material quality than the product you started with.

    If you take petroleum, and make soda bottles, and then you take soda bottles and make them into seat cushions and polyfill for coats, blankets, etc, you've recycled the material only once, but you can't recycle polyfill into anything useful, so it goes into the landfill when you're done with it.

    You've recycled the material once, doubling its lifetime. In a perfect world, you're reducing the waste stream by only half, by making every coat from recycled material, and new bottle with new material. Cradle to Cradle says, let's make that soda bottle out of a plastic that can be broken down and made back into feedstock for making soda bottles, and coats out of material that can be made out of coats. In other words, returning it to the Cradle. Assuming some wear and tear on the materials, you still could expect to recycle more than 95% of the bottle back into another bottle. Now, in a perfect world, 19 of every 20 bottles is made from recycled material, ditto for coats.

    Cradle to Grave just means someone is responsible for the eulogy, which will eventually be ours if we don't stop dumping high-grade materials into holes in the ground.

    --
    Just because it works, doesn't mean it isn't broken.
  20. Cute, but no. by adb · · Score: 3, Informative
  21. Re:Aren't all Ford cars disposable??? by tomhudson · · Score: 3, Interesting
    Quote from gm

    DETROIT - General Motors Corp. dealers sold 309,263 new cars and trucks in November in the United States, down 18 percent versus November 2001. GM's overall truck sales (171,862) were down 26 percent; car sales (137,401) were down 6 percent.

    So they brought in all sorts of incentives (0.9 percent financing, rebates, etc) to pump up their year-to-year sales figures.

    Experience shows that it takes about 5 years for the marketplace to "correct" from abberations introduced by such marketing schemes.

    Just look at their financials (quarter ending september 30th 2002) Quote from yahoo financials

    Gross profit of almost $13 billion, and a loss of almost a billion bucks *cough*after expenses*.cough*

    It wasn't a sustainable business model in the '70s, it didn't work for the dot-bombs in the '90s, and we're going to see SUV sales go through the floor when SUVs are required to meet the same standards (safety, fuel economy, etc) as other passenger vehicles.

    So who's going to benefit? Not the big three, who can't see past the latest quarter. My money is on Toyota.

  22. Re:Exactly! by glwillia · · Score: 3, Informative

    Better yet, it might be wise to bring back the days when cars were built almost entirely out of steel, not out of plastic and sheet metal like they are today. Those old cars could withstand collisions with just about anything short of a tractor/trailer (lorry for you Brits), and sometimes even then. You could actually walk away from a 20mph crash, instead of having to call for an ambulance.

    Sorry, but that's a common fallacy. See, when you have a collision between two objects, the kinetic energy has to be dissipated somewhere. In older cars, the body/chassis of the car didn't deform, which meant that the kinetic energy was (in many cases) transferred to the people inside. Modern cars crumple on impact so the people inside don't. Hence, if you were in a car from 1960, the car would have a dent while the people would be gravely injured, while the same accident in a 2000 -model car would probably total the car, but the occupants could walk away.

    If you can make a new car as crash-resistant as an old one, without using steel, that'll be great. If not... well, I care more about my safety than I do about miles per gallon. I agree that most people don't need gas guzzlers such as SUV's, but the sacrifice of auto safety on the altar of the environment has been going on for way too long.

    SUVs are not safer for the driver/occupants, and significantly more dangerous for other people on the road. Hence, each large SUV bought is a net decrease in total road safety, as well as fuel economy. If everyone drove Japanese/European passenger sedans, the roads would be significantly safer than they are now, since those cars routinely score the highest on IIHTS/NHTSA crash tests and don't endanger other drivers/passengers.