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NASA Ames Research To Close Largest Windtunnels

Makarand writes "The world's largest and second largest wind tunnels operated by the NASA Ames Research center will be shutdown after 60 years and may remain shut unless major defense contracts from the Pentagon or the private sectors are available. The largest windtunnel will be fired up for the last time in June for four hours. It will test the parachutes that will land the Mars exploration rovers onto the Red Planet next year. Fewer defense contracts and the increasing use of computer simulations are being cited as reasons for the windtunnels to face closure."

33 of 118 comments (clear)

  1. blows by aardwolf204 · · Score: 5, Funny

    That really blows. No, really.

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  2. Well blow me... by Currawong · · Score: 3, Funny

    ...at $5000/hour.

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  3. Funride by cra · · Score: 4, Funny

    I bet they could find a way to make a pretty cool amusement ride out of it.

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    1. Re:Funride by CvD · · Score: 2, Interesting

      Put it on end and you have a vertical windtunnel, a great "ride". It's a little difficult to learn to stay stable, but its a lot of fun. Skydivers use vertical windtunnels a lot to train their maneuvers. But also people who don't wanna jump out of an airplane but do wanna know what it feels like to float on air, the vertical windtunnel is the answer.

      Cheers,

      Costyn.

  4. I�m surprised. by insecuritiez · · Score: 4, Insightful

    Super computers are great for this sort of research. But I'm surprised that large wind tunnels aren't still needed. The space gained by scrapping the tunnels will be taken up again by climate controlled rooms to house expensive super computers. You'd think that there would be needs where only the largest wind tunnels would do. I guess not any more.

    1. Re:I�m surprised. by ForestGrump · · Score: 2, Interesting

      Well, supercomputers are super computers.

      However, no software is perfect.
      Isnt the surest way of knowing how an object will behave in the wind is to run it through a wind tunnel?

      After all, consider sending a probe to mars. What if the parachute checked out OK in a computer simulation, but doesn't apply to real physics because of some bug?

      Its not a matter of money, but a matter of time.
      To see a probe destroyed after years of hard work is very sad, especially when it could have been avoided by placing it in a wind tunnel.

      Wind tunnels are a necessary part of research and science.
      -Grump
      BTW, I don't know anyone that works wind tunnels.

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    2. Re:I�m surprised. by FTL · · Score: 4, Funny
      > However, no software is perfect.

      I don't know, my "Hello World" program seems to be bug free. Be careful with sweeping generalisations.

      Isnt the surest way of knowing how an object will behave in the wind is to run it through a wind tunnel? After all, consider sending a probe to mars. What if the parachute checked out OK in a computer simulation, but doesn't apply to real physics because of some bug?

      Computers can do cute things like simulate the parachute in a Martian atmosphere. Which might be kind of handy given that the air density on Mars is 1% of Earth.

      For the simple stuff, there are wind tunnels. For everything else, there's computers.

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    3. Re:I�m surprised. by irc.goatse.cx+troll · · Score: 3, Funny

      "I don't know, my "Hello World" program seems to be bug free. Be careful with sweeping generalisations."

      Does it check if the output is writable? Does it do integrity checks on its memory(and itself) to verify there was no corruption or tampering?

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    4. Re:I�m surprised. by Realistic_Dragon · · Score: 4, Informative

      Because of better understanding of flow equivalence it's much easier than it used to be to test models in small windtunnels.

      Reynolds numbers are roughly matched (by changing temperature and flow speed) to test in smaller-than-life wind tunnel tests, and it's now possible to do this for a much larger range of real word conditions (by using colder tunnels and high/low pressure and high velocity flows) with much smaller (ie cheaper) wind tunnels. It's also done much more accuratly, up to and including equivalent tests for supersonic and hypersonic flows. You just can't test a hypersonic (M5+) flow in a large wind tunnel, it would need a huge mass flow rate.

      Combine this with the availability of cheap supercomuter time and the fact that your 3D models can be used for aerodynamic testing, systems integration _and_ CAD/CAM (so you only need to build one virtual model and not four - saving a huge heap of cash) and you have a sharp decrease in the need for large wind tunnels.

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    5. Re:I�m surprised. by nihilvt · · Score: 2, Insightful

      For the simple stuff, there are wind tunnels. For everything else, there's computers.

      Wrong. For simple stuff there are computers, for everything else there's wind tunnels. Just because a computer can model something, does not mean we know how to model it.

    6. Re:I�m surprised. by Dark+Lord+Seth · · Score: 3, Funny

      If they are going to use an AMD* based computers they'll need an EXTRA wind tunnel instead to cool them.

      * I got an AMD so I'm allowed to bash it :)

    7. Re:I�m surprised. by dim · · Score: 3, Interesting

      Actually you can test higher than mach 5. The building I worked in at Ames had a gun tunnel in the basement That tested the shuttle among other things. It would shake the whole building when it went off.

  5. This isn't absolutely horrid... by TWX · · Score: 4, Insightful

    Yeah, I can see how people aren't happy about this. We lose something that can be used under short notice if they're mothballed. We reduce the number of jobs. However, I won't go so far as to call this bad. We aren't likely to forget the technology that goes into these systems, and we can always build them again. If they only mothball them, they might be able to be refurbished and opened again, similar to how the US Navy's Battleship fleet was brought back into service for a time. If they raze them, it won't be as easy, but it'll still be possible.

    I'm just glad that the kind of world that built them isn't here. Not that widespread fear of terrorism, suspension of civil rights without public outcry, and widespread imperialism are good, but at least we're unlikely to see the kind of war that ravages an entire continent for a decade, or at least not ours.

    Note: I wrote this at almost three in the morning, so if it's a bunch of crap, that's probably why.

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  6. NOOO by Anonymous Coward · · Score: 3, Funny

    What am I going to use to keep my video card cool..

  7. In further news by thynk · · Score: 4, Funny

    The experiments formally tested at this wind tunnel site have been moved to congress. An unnamed NASA reseacher was quoted as saying "There is just so much hot air expelled there, it seemed redudant to have a wind tunnel. In fact, we're also looking at this thus untapped resource as a possible source for energy".

    NASA is also looking into tapping the "natural gas" deposits found around the nation's Taco Bells.

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  8. Testing?? by photonic · · Score: 4, Interesting
    The largest windtunnel will be fired up for the last time in June for four hours. It will test the parachutes that will land the Mars exploration rovers onto the Red Planet next year.
    With both of the Mars rovers practically on the launch pad (one lauches in June, one in July) isn't it a bit late to test the parachutes now? Have they found another last minute metric convertion error??
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  9. Re:I'm surprised. by Currawong · · Score: 5, Interesting

    Despite the advances in super computer technology that allow the behaviour of even very complex materials to be tested in a virtual environment, a wind tunnel may still be a far cheaper and less time-consuming option, especially with one-off experiments (such as for the Mars landing parachute mentioned in the article). The wind tunnel tests the actual thing, and although it takes time to setup, a supercomputer takes a considerable amount of time, work and money to program to mimic the effects of the wind tunnel and the item being tested.

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  10. Racing... by JakiChan · · Score: 2, Informative

    I don't know about aerospace, but I know that even with the fancy computer simulations a lot of motorsports teams use windtunnels to test their designs. All of the biggest Formula 1 teams have them. Not being able to test in a windtunnel was supposedly one of the reasons that Jaguar (a.k.a. Ford) sucked so bad last year, and yet they certainly have the necessary computer gear. For some reason there are improvements that can only be tested in a windtunnel.

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  11. recipe for failure by prgrmr · · Score: 2, Insightful

    More and more science is relying upon computer simulations in the place of Real World testing. Simulations are only as good as the infomation available to create them. If we really knew everything we needed to know about a particular application of scientific theories, we wouldn't need to run simulations, just to verify against a rather long and complex checklist.

  12. A sad day... by grahamlee · · Score: 3, Funny

    Because now, everyone will have to use a third-largest wind tunnel, and just dream about the days when there was a second largest wind tunnel and even a largest wind tunnel.

  13. Wow! This brings back some memories! by The+Mutant · · Score: 5, Interesting

    My first job out of University was working as a computer operator at a wind tunnel.

    We did lots of commerical and military stuff, and I'm really not surprised to find the F117 and a few other machines that I prolly shouldn't mention not on their list of aircraft we helped build.

    For a young geek in Western New York, this was a radically cool job. When I started working there we used a bunch of IBM 1401's, at the time their largest single installation of these machines.

    Later we became a DEC shop, and beta tested their PDP 11/70 series of machines.

    Prolly the neatest thing - aside from the computers that is - were the models. There were a group of craftsman that would carefully, over a period of months and sometimes years, hand craft these incredibly accurate models of the various aircraft.

    But they weren't just static models, being integrated with hundreds of air pressure sensors.

    I worked on what was called the 'Data Reduction Team'; our machines captured, in real time, data from these sensors and later we could model the prototype aircrafts performance - should it be built that is!

    Far cheaper to spend a few months in a wind tunnel testing various models then to build the real thing and have it crash.

    When working we were a 24/7 shop, and although the money was good, that was the rub. The biz was largely defense driven, and after a few years I got tired of the binge and purge nature of working in defense.

    But the story had a happy ending, as I landed a gig at Bell Labs and never looked at the defense industry again.

  14. Fundraising? by Talez · · Score: 2, Funny

    Perhaps NASA could sell the old tunnels on eBay?

    1. Re:Fundraising? by dk.r*nger · · Score: 2

      Perhaps NASA could sell the old tunnels on eBay?


      Well, we can be sure that shipping won't be included, yet, some geeks would want to live in it..

  15. It's simply not by vogon+jeltz · · Score: 3, Informative

    economical to operate such a beast, considering costs that are in the hundreds of thousands dollars per hour. The thing this windtunnel has going for it is its "full scale" character. You can test objects with a crossection of up to 12.1x24.4m^2. The_major_drawback is the maximum test speed of only 51m/s. Today, the big shots are tunnels which can do transonic speeds (up to Mach 0.9, or app. 300m/s). They are not full scale (it'd have power requirements in the order of_thousands_of megawatts). Every and each plane developpded by Airbus and Boeing is being thoroughly tested in tunnels. They are still needed, and will be for a while. Numerical methods only go so far and are mostly used in the early aerodynamical design phase. Polishing is always done in the tunnels because in order to obtain the precision needed to simulate an entire aircraft in 3D you'd probably need the power of a few hundred NEC "earth simulators" (no, I'm not kidding, that's what I do at university). By the way, the only tunnel I know of which is capable of simulating transonic flight (Reynolds numbers of 50e6 and above) is the European Transonic Windtunnel (www.etw.de).

  16. hope they keep the building by wfmcwalter · · Score: 3, Interesting
    I hope they keep the building (although if they're not using it, I suspect they won't).

    It adds another weird element to the already surreal aspect that Ames/Moffet presents, particularly to the north. There's a number of odd (nay, sinister) looking buildings, some positively Quatermassey domes, weird towers, and of course the giant rectangular intake of the wind-tunnel building. The whole place has a cool area 51 big science of the 60s feel about it.

    Combine that with the Mountain View city lot beside it, where they keep hundreds of trees and bushes in wooden boxes, ready to be transplanted, lined up in neat little rows - it looks a bit like the set of The Prisoner.

    Nearby is SGI's main campus, where they've build a couple of ultra-modern office buildings (not as short of cash as we may have thought). Given that SGI's major remaining customers are NASA and NSA, it's get another little piece of the "look what government money built" zone up by Shoreline.

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    1. Re:hope they keep the building by dfung · · Score: 2, Interesting

      Nice to see a post from a local in this thread.

      I never thought about the site as "Prisoner" like but indeed it is. These large structures are very visible from the 101 freeway that runs right by the base, but you can't really appreciate the sheer size of these structures until you're on the base right next to them.

      I live in Cupertino, just a couple of miles away. Back when Moffett Field was an active Naval Air Station, there was a yearly Air Show usually featuring the Blue Angels, acrobatic planes, military planes on display on the ground, etc. It was mostly P-3 Orion sub tracking planes flying in and out of there, but there were a lot of big C-130 and C-5 cargo planes going in and out as well. You don't realize how big a C-5 is until you're standing on the cargo deck (they can carry multiple tanks). Or a B-52, or B-1... Totally on a different scale than the fighter planes you see in a movie like Top Gun.

      These airshows would attract over 250,000 people a day, and one of the fun things that they did was open up the blimp hangars as well. They are the most visible landmark of Moffett - it housed pre-WWII-era dirigibles which were the old sub-hunters. They too were much larger than the Goodyear/Fuji blimps you see today. The blimp hangar is among the largest on the West Coast. The doors roll open on railroad tracks, and one year, there were a bunch of hot air balloon rides running INSIDE the hangar - it's over 200 feet tall.

      Sadly, there's been talk recently that Hangar One is contaminated with PCB-like chemicals in the lubricants used there over the decades and that it too might need to be torn down.

      After the military left and handed most of Moffett Field over to NASA, there was a NASA-sponsored open house in the spirit of the old air shows. You could tell that something was "wrong" even as you arrived - they expected 70,000 people and got something like 300,000. One of the cool things they did during that open house was that they had the big wind tunnel open for tours, something that didn't occur during the military air shows. It's unbelievably cool in a "this-must-be-a-movie" way. I believe the entire interior was done in wood, like a fancy boat, but it's like a wood-lined warehouse. The fans are something like 30 feet in diameter and there was a big array of about six of them. They had examples of instrumented model planes that were tested there in maybe 1/10th scale, and a Space Shuttle model too.

      Well, enough blathering. There may not really be good reasons to keep it open anymore, and keeping this all around as a playground for locals is pointless, but it will certainly be missed if this stuff goes.

  17. Local people will be happy by theinfobox · · Score: 5, Informative

    During the early '90s, I was stationed at Onizuka AFB which is right next to the Moffet/Ames facility. Back then, the wind tunnel had so many customers they were trying to get permission to operate the wind tunnel earlier and later than usual. Why did they need permission for the local government? This thing was LOUD. Once I was in a classroom that was right next door to the tunnel. Right in the middle of the lecture, it sounded as if a giant air conditioner was turned on. When we went outside, we figured out that it was the wind tunnel - you had to shout to be heard. The local communities (which had houses about 1.5 miles away) always complained about the noise. They didn't want it operationg before 7:30AM or after 9PM. NASA supposedly begged to get exceptions to this rule because they had "customers lined up from all over the world."

    It is interesting to see now they don't have enough customers.

  18. Re:I'm surprised. by hackstraw · · Score: 4, Informative

    Yeah, but the article said that the things were "hardly used". To quoteth the parent post:

    wind tunnel tests the actual thing

    The largest one could house a 737, which is not that large of a plane, and it can only attain a speed of 140 mph. What good is that? This is a very small subset of the "actual thing". I mean if you already went to the expense of creating a fullsize preproduction aircraft, why not throw a robot pilot, a computer and some sensors and fly the thing for real? Or throw a 1/4 size plane into a windtunnel that can test up to 700 mph?

    Subsonic air flight is pretty much old hat by now. "Real" windtunnels can do things at speeds up to mach 7 or so to test the interactions of heat/pressure/speed that approach chaotic interactions and are very difficult to model or conduct a real test, and these windtunnels are at the threshold of our current technologies. This is what I would like to see from NASA. I see this as a sign of progress, not a sign of budget cuts.

  19. It can be economical by sien · · Score: 2, Interesting
    NASA stopped operating the Langely full scale wind tunnel a number of years ago.

    However the Aerospace Engineering Department at Old Dominion University figured they could use the wind tunnel and started to operate it themselves and were able to both train students and make money from it.

    Recently the Wind Tunnel has been used to test full scale model of a Wright Flyer that is scheduled to fly at the end of this year.

    NASA may not be able to operate these facilities economically, but smaller groups that have less beauracracy and smaller aims often can. You would almost bet that some enterprising University will get a hold of the facilities and start using them.

  20. very encouraging by bumblingbee · · Score: 2, Insightful

    i just got my aero degree yesterday (literally)- it's already reassuring to see headlines like this everyday. on a more serious note, i'm continuing to a graduate degree in CFD studies, but it is a huge mistake to get rid of too many unique resources like this. our AIAA chapter just had a guy down from Langley speaking about research in such tunnels, and while I know they are antiquated, so is most prevalent consumer aerospace technology. regardless, the experimental side of aerodynamics is important; many boundary layer methods are based on curve-fits or redundantly-proven data obtained from these experiments. computational aerodynamics gives a (relatively) cheap and widely available way to conduct "testing" which otherwise might not feasible or achievable (i.e. chemically reacting, high temp, hypersonic, unusual reynold's number, or varying composition flows), but errors do occur (approximation, method, roundoff, etc). theoretical aerodynamics gives good background, and provides understanding, a way to interpret results, and intuitive explanations for correcting problems with design. however, experimental aerodynamics are still extremely important. computer simulation and theoretical approaches can only take you so far. as an example, on our senior design project, SLA models were dontated for wind tunnel testing, in addition to validation using CMARC (computer code) and traditional analysis on paper. while the computer simulation provided the most usable information (stability derivatives, lift values), and traditional analysis came next (drag buildups on paper-the computer code was inviscid), the wind tunnel gave alot of information that could not be obtained before flight and with reliability any other way (stall patterns on the wing, neutral point determination, etc). however, the SLA model was much more expensive than the entire rest of our project. wind tunnel testing on a large scale can alleviate errors (nondimensionalization, boundary layer buildup on tunnel walls, measurement error, etc) and provide otherwise unattainable results in some cases. as a pilot and aerospace grad, i wouldn't want to test-fly a vehicle only proven in computer code and on a two-foot scale in a wind tunnel.

  21. Takeoff, Landing, Rotorcraft by K-Man · · Score: 2, Insightful

    The main reason for testing in the high-reynolds, low speed regime is to make sure the damned thing takes off and lands. It doesn't matter how fast it goes in the air; it still has to take off and land in a reasonable distance. This part of flight isn't the most glamorous, but it's the bread and butter of real-flow testing.

    As far as "flying the thing for real", it's very hard to get a 3-D picture of the flow around an aircraft in flight, especially if it isn't flyable yet.

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  22. I think I used to walk by there by K-Man · · Score: 2, Informative
    The warning signs were always really interesting, something like "Do Not Enter - Artillery Fire". This was on my normal route to lunch.

    That link is really good; I wasn't aware of an online history. There were always tales of incidents, like this one:


    By mid-1975 thousands of blowdowns, during which air was heated above the melting point of steel, had taken their toll. A flange between the nozzle and heater failed, spewing high-pressure gas and incandescent pebbles over a wide area. The tunnel building was damaged severely and numerous fires kindled in the surrounding area, but no one was hurt. Six months later the 3.5-foot tunnel was back in operation.


    There's also a section on the Helium tunnel running at Mach 50, BTW.
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    ---- "If we have to go on with these damned quantum jumps, then I'm sorry that I ever got involved" - Erwin Schrodinger
  23. The old Ames setup by K-Man · · Score: 2, Interesting

    I haven't worked there since the 80's, but at that time everything was run on PDP's, with VAXes upstream doing data reduction. It was ancient even for that time, and everything was configured on disk packs that fit into DEC's washing-machine sized hard drives.

    The Standardized Wind Tunnel System (SWTS) was run in all the subsonic and transonic tunnels, and we had a contractual obligation to fix any problem within two hours (the $5000/hour cost figure was the reason for that).

    The PDP's ran DEC's RSX-11M operating system, which had a file system and a FORTRAN compiler, and not much else. Processes were limited to 64k (or 32k - can't remember), and it was common to daisy-chain processes together, so that one proc would start (or "unstop") the next. If one proc failed, often due to an arithmetic error, someone would have to get in and restart the chain.

    It was clunky, but with experienced people and careful documentation, it was highly reliable. However I never found my experience debugging Teledyne RMDU's to be much in demand in the job market.

    --
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