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Building Longer-Lived Fuel-Cell Stacks

An anonymous reader writes "Ballard Power Systems tells Wired that they have built a hydrogen fuel-cell stack that runs uninterrupted for 20,000 hours straight. But DuPont's Nafion membranes are very delicate, which makes the roadworthiness of fuel cells an issue."

24 of 205 comments (clear)

  1. UPS by Anonymous Coward · · Score: 4, Interesting

    this would make a cool UPS then

    1. Re:UPS by Anonymous Coward · · Score: 1, Interesting

      In fact fuel-cell UPS devices are in the pipeline. One local company that needs total uptime from its server farm will have a system installed soon. (Would already be installed if not for a fire at the supplier's plant.) Besides efficiency they produce nice clean (as in steady and well-regulated) electricity.

  2. You're forgetting the major problem by Gay+Nigger · · Score: 5, Interesting
    Forget about fuel cell membranes being fragile, the real problem is in getting the fuel to the cell in the first place.

    First of all, there's the huge problem of how you're supposed to store hydrogen onboard your car. I've seen several proposals, but they all have their drawbacks (fuel too heavy, tank required too heavy, too explosive, too dangerous in a crash, etc.). It seems that nobody's come up with a reasonable solution to this problem.

    Secondly, there's the problem of fuel distribution. Unless and until there's some way to hook up a fair number of gas stations with a hydrogen fuel supply that these cars can use, nobody's going to buy into fuel cells being used for transportation. Of course, along with this problem is the one of how such an infrastructure upgrade will be financed in the first place without a demonstration of existing demand. The only way I can really see this chicken-and-egg problem being overcome is massive government investment in infrastructure upgrades. Sorry, libertarians, but the free market is going to fail here.

    So, basically, we have a long way to go (if we ever even get there at all) before we see cars powered by fuel cells in general use. Until then, they're mostly a curiosity (and a very expensive one, at that.)

    1. Re:You're forgetting the major problem by YomikoReadman · · Score: 3, Interesting

      Well, that is the angle that I think that more research needs to be devoted too. However, as far as the Infrastructure goes, that is already mostly deployed. Most gast stations could be converted to be able to supply hydrogen by replacing tanks and pumps with parts that could sustain higher pressures needed for storing hydrogen safely. After that, they need to improve the durability of the fuel cells.

      --
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    2. Re:You're forgetting the major problem by 2nd+Post! · · Score: 4, Interesting

      It's not so difficult; one of the proposals I've seen is to use GAS as the hydrogen source, since gasoline is a hydrogen rich hydrocarbon chain.

      Of course ultimately you want a hybrid fuel cell electric vehicle; battery and electric motor for regenerative braking and to maintain optimal efficiency during operation, fuel cell for optimum extraction of energy from fuel source and to provide energy to the motor, and gasoline for it's high storage density; yes, yes, gas *is* a limited resource, but until technology finds a better solution, this combination will help maximize our existing stock; we could possibly use biodesiel, corn-ethanol, and other similar fuels in this system.

    3. Re:You're forgetting the major problem by Anonymous Coward · · Score: 1, Interesting

      Actually, tapping methane produced from landfills and slurry lagoons could provide a small scale usable methane fuel source to E.g. fire a boiler, run a generator or yes, even seperate into a hydrogen source for a fuel cell.

    4. Re:You're forgetting the major problem by Anonymous Coward · · Score: 1, Interesting

      The problem is that no market for fuel cells exists. No matter what greens say the fact is the public thinks cleaner cars are nice but they will not pay for them. If they did then they would not buy SUV's. Replacing gas stations with stations for fuel cells will be good in a fantasy world filled with faries and sprites however in the real world that most of us live in none cares enough to buy them.

      Maybe in a hundred and fifty years or so but you will not see fuel cells in cars or hydrogen sooner then that for general use.

      Having the government create a market would be nice but the problem with that is the government cannot create a market. It just does not work. The government can make it costly for oil based cars to be on the road thru tighter emission standards and higher costs for oil but that will never happen because compaired to fuel cells and other supplies of "renewable sources" oil is dirt cheap and cleaner oil based cars are still cheaper then fuel cells.

    5. Re:You're forgetting the major problem by asynchronous13 · · Score: 2, Interesting

      There are very reasonable proposals for how to store hydrogen on board a car. The real problem is that most people are still scared of hydrogen because of the Hindenburg - and any quick search will reveal that hydrogen was not to blame in that disaster, but rather the skin of the Hindenburg. (for example here)

      As for transportation, why transport hyrdrogen all over the country when you can make it on site. Honda has already designed and built a solar powered hydrogen refueling station.

  3. only 20,000 hours? by Horny+Smurf · · Score: 4, Interesting

    That's 2.25+ years. I'm wondering if they've been tested for the last 2 years, or if it just looks good on paper.

  4. Why? by Martigan80 · · Score: 2, Interesting

    Scientists also said that transporting hydrogen from fossil fuel plants to automobile filling stations will be more difficult than anyone has anticipated.

    Why, because there might me a greater risk of something blowing up? Hello-Hindenburg in the 21st century.

    --
    This SIG pulled due to lack of funding. (This damn war is costing too much!)
    1. Re:Why? by JonTurner · · Score: 2, Interesting

      >>Scientists also said that transporting hydrogen from fossil fuel plants to automobile filling stations will be more difficult than anyone has anticipated.

      Why, indeed!
      * There doesn't seem to be a problem with distributing natural gas supplies to nearly every suburban home in my city of 1,000,000 people.

      * There isn't a problem transporting liquid propane from the refinement ceneter to the distribution points. From there, the fuel-trucks deliver LP to folks in the countryside, who use it to fuel their furnaces.

      * The local welding supply shop has, literally, hundreds of canisters of gases -- some noble (in the Chemistry 101 sense), some flammable (Acetylene). They have a dry ice storage tank, so refrigeration clearly isn't an issue.

      I don't get it. Why is the transportation of hydrogen any different from the above examples? Or is the writer just making careless statements?

    2. Re:Why? by dutky · · Score: 2, Interesting
      John Turner wrote
      I don't get it. Why is the transportation of hydrogen any different from the above examples? Or is the writer just making careless statements?

      Because hydrogen molecules are really small, much smaller than any of the other gasses you mentioned (methane, butane, propane and acetylene are all hydrocarbons, which means they are fairly large: at leat one carbon and four hydrogens. Even the noble gasses are pretty big, with the exception of helium) and have a tendancy to leak through solid metal pipes! See this site for some details.

      That said, I can think of a few ways to build storage containers and pipelines that would ensure that leaked hydrogen re-entered the atmosphere as water rather than pure hydrogen. An obvious solution is to surrond the storage container or pipeline in a bed of powdered catalyst and pump oxygen through the bed. Any hydrogen that escapes the container or pipe will combine with oxygen in the catalytic bed, producing water.

      This wouldn't solve the leakage problem (you would still lose a fair percentage of your product) but it would easily take care of environmental effects: the qantity of waste hydrogen (emerging as water vapor) would never be more than a small fraction of the total water vapor released into the atmosphere by natural action (plant respiration, evaporation, volcanism, etc.)

    3. Re:Why? by MtViewGuy · · Score: 2, Interesting

      Yep. In fact, a top-secret report done by the Zeppelin company in late 1937 actually verified that problem, noting that the doping material on the canvas covering burned extremely rapidly and was easily ignited. That was why when the short-lived Graf Zeppelin II was built the airship used a different the doping compound and also put in better resistance to static electricity discharges.

      Had the report by the Zeppelin company been made public in 1938 it would have been possible to have resumed airship service because the Graf Zeppelin II's improved safety systems would have drastically reduced the chance of the fire that destroyed Hindenberg.

      Indeed, hydrogen gas--even if it burns--is actually much safer than natural gas and gasoline. This is because hydrogen burns only one way--straight up; a natural gas explosion tends to spread the flame in all directions. This is why transport ships carrying liquified natural gas have a lot of safety systems and also the ship must have considerable spacing away from other ships while operating.

  5. Need more info by SlayerofGods · · Score: 2, Interesting

    It doesn't seem to mention how big such a fuel cell, how much it costs, or how much energy it produces in those 20,000 hours it lasts.

    --

    Technology, the cause of and solution to all of life's problems.
  6. Re:Fuel Cells by Surak · · Score: 3, Interesting

    Well, one problem is GETTING hydrogen. As the article points out,

    "And consumers of natural gas -- already the primary source of hydrogen for everything from hydrogenated foods to NASA rockets -- learned this week that natural-gas supplies are at their lowest levels in 25 years."

    Hmmm...I'd think that researchers would be looking for economically viable and environmentally friendly ways of getting hydrogen from a very abundant source on this planet. Or maybe I'm just crazy.

  7. "Dirty" Fuel Cells by TheViffer · · Score: 2, Interesting

    Fuel cells are a critical technology because of their high efficiency and low impact," said Charles Chamberlin, co-director of the Schatz Energy Research Center at Humboldt State University.

    I love this stuff. Fuel cells are going to save the planet!

    Or maybe not ...

    Transport systems currently produce more pollution than power stations, and alternative solutions were mentioned in the letters by Ian Hurley (April) and Cedric Lynch (May). If battery-powered electric vehicles were adopted, the need to recharge them using electricity from conventional power stations would produce about as much carbon dioxide as the vehicles that they replace. Emissions of sulphur dioxide would also rise by up to 85%.

    Don't get me wrong, I would love to see fuel cells in mass production, cleaner air and water, etc.

    But we are not there yet, and nothing is gained since yes, running the vehicle from a fuel cell will make the tree huggers happy, but manufacturing/charging fuel cells is very dirty.

    Now invent a system to charge fuel cells by solar power and you can hire Bill Gates as your butler.

    --
    -- Knowing too much can get you killed, but knowing who knows too much can make you rich.
  8. Power produced? by AndroidCat · · Score: 3, Interesting
    The running life is great. Bummer about the fragile part, but I'm sure they'll work on that now that it runs. One nice thing about fuel cells is that they usually aren't too picky about what they eat. If built for gasoline, probably anything vaguely close will do.

    What I wonder about is what sort of power these things produce. Can they directly drive an electric car, or would they need a battery to handle surges during acceleration?

    --
    One line blog. I hear that they're called Twitters now.
  9. Re:It's still progress by NYTrojan · · Score: 5, Interesting

    Not all fuel cells are nearly so fragile. I work for a company that produces military equipment. We researched fuel cell applications and in a demonstration actually put a bullet through one. They can be made to survive.

  10. Re:Fuel Cells by windex · · Score: 4, Interesting

    You would think, being as it's VERY simple to split oxygen and hydrogen, that someone would eventually build a giant solar array in the middle of the ocean, being as salt makes a good catalyst... but no. :)

  11. Dirt, but where does it go? by Hittite+Creosote · · Score: 3, Interesting
    Interesting reference. But... the bit after you quoted says

    However, if fuel cells were used to recharge the batteries, there would be significant reductions in emissions from the power-generation and transport industries.

    Also, that appears to be a five year old letter to the magazine. A more recent article sums up all the alternatives for 'green' motoring. As another article from the same issue states, there are some countries where these alternatives make more sense - e.g. Iceland, rich in geothermal and hydroelectric energy, and with no fossil fuel reserves whatsoever.

    One other thing to remember - you have a much higher concentration of voters in cities than in the countryside. Spreading that pollution thinly over a large area may look as bad to you as having it concentrated on busy roads, but to many of the people along the busy roads, not in their backyard is nearly as good as not at all.

  12. Re:It's still progress by zogger · · Score: 3, Interesting

    I have around 6 different brands of solar PV panels, one make will operate with bullets through it, that's unisolar. My dealer has one at another installation that some nimrod put a slug through, it still functions perfectly fine, albeit at slightly reduced power.

    Hopefully this fuel cell tech in the rugged sense will make it to the affordable civvie market, I am interested in them. I like the no noise no moving parts of electrical generation schemes. Well, I like ALL alternative energy, I just like stuff that doesn't break or wear out easy better.

  13. Re:Fuel Cells by div_2n · · Score: 3, Interesting

    I have thought about this too. I can see one big problem though. Long ago back in my pre-high school days I built a hydrolosis display where I had mixed a salt-water solution and placed two electrodes in the water and pumped DC through it to create two opposite charged nodes. Sure enough the water split easily. The PROBLEM was that as the water split into H and O the catalyst to the reaction (salt) began to built up on the nodes to the point that it greatly interfered with the reaction. I can't help but wonder how bad that would be if you did that on a large scale. You would have to have some sort of cleaning system to periodically clean away the catalyst.

  14. Prius is better. by Anonymous Coward · · Score: 1, Interesting

    The Insight essentially hacks the mph tests, to get better "on paper" mileage than the Prius.

    The Insight's engine runs ALL THE TIME. This is crucial to understanding the difference. The Prius engine only runs if it needs to, it has "instant on" technology that kicks butt.

    If you're doing long freeway drives in rolling terrain, and nothing else, you will get substantially better mileage in the Insight than you would in the Prius.

    If you are driving to work and back in stop/go traffic you will get better mileage in the Prius.

    How do I know? I drive a Prius daily, and my buddy drives an Insight. The Prius gets better mileage in our daily commute. It's because the gas engine never runs at all for the worst two miles of the trip, when we cross over I95.

    Plus it fits two kids, the spouse and a middle-size dog....

  15. My opinion... by koa · · Score: 2, Interesting

    Has anyone noticed that so far, all the non-gas vehicles out have been really UGLY? Hasn't it occurred to any manufacturer to take an EXISTING body type and make an alternative fuel sorce version? For example, I had a gasoline Jetta, I liked it, in fact I liked it so much I got the Diesel version becuase of the mileage, if I could get an alternative (i.e. Hybrid, Fuel Cell) jetta to save money I would. I wont go buy some ugly Honda Insight looking piece of crap.

    --
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