Make Your Own TRON Costume

cottonbuds writes "Apparently someone used his imagination -- with plaster, some time, a drinking straw up his nose and vaseline, combining these four elements he created a fascinating Tron costume."

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[deathazre]

website text follows:

TRON by IronWulf

I started out with the one element I knew would take me the longest, the helmet. I should mention that any time I have to work on a helmet or loose-fitting full-head mask, I use a bust that I created just for this purpose.

The bust began with a standard life-mask made with plaster impregnated bandages available at craft and medical supply stores. As you might have guessed, I sat for about half an hour with pieces of drinking straw up my nose, while my mother wrapped my Vaseline coated face in plaster bandage. After the bandages had set, the cast was carefully removed and the breathing holes patched with small pieces of bandage, and more Vaseline applied to the inner surface of the mold. I then poured plaster of paris into the life-mask, let it set, and carefully removed the finished life-mask. I sculpted a bust around the life-mask, all the way down to the beginning of the shoulders. This involved taking measurements from my head and comparing the bust to them, until the basic geometric requirements had been met, and then using a bit of "finesse" to make everything fit together properly.

The original helmets used for the film were a style of hockey helmet in use at the time, extended slightly at the back to hide the hairline. Since I couldn't lay my hands on one on short notice, I began sculpting it in oil-based clay over my custom-made bust. I used paper templates as a guide to insure that the sculpture maintained it's goemetric qualities, and to make sure the side details would remain symmetrical. Finally, a plaster mold was made, and a positive cast made with a cellulose-based material called Celastic. If I had it to do over, I would have cast it in polyester resin and fiberglass, since Celastic must be dissolved in acetone (which is relatively toxic if not handled properly), and must be sanded and filled before being painted and finished. Alternately, I could have broken the original up into sections and vacu-formed it, but we live and learn! The finished positive, after having been filled and sanded, was painted with a cheap, white, oil-based primer (which has yellowed with age - next time I'll use acrylics), and detailed with the circuit pattern. Lastly, the interior was padded to make it more comfortable to wear.

In the images above you see some of the painted circuitry work being done by hand. I could have masked all of this off, but it was faster to do it "freehand". The "disc", is a glow-in-the-dark frisbee with most of the surface detail sanded off, and new stripes scribed in and painted flourescent blue. The shoulder and arm guards are formed from Celastic in much the same way as the helmet, and attatched to the leotard with small pieces of elastic glued to the pieces and sewn to the costume body.

YORI by IronWulf

Visit IronWulf's TRON costume page for more pics and info.

TRON by BaumSquad

First thing to find was some armor. For this, I went to Play It Again Sports (the BEST place to get Halloween gear IMHO) Anyway, I picked up some Hockey gear, which looks amazingly similar to Tron gear. Some hockey helmets look almost identical to the Tron helmets. I found a GREAT helmet used for pretty darn cheap. Then I needed a chest plate because I'm a scrawny little guy and a plain tight T-shirt would have looked too wussy. I found a wonderful thing for baseball catcher's (maybe) and it was great. Had a big chest plate on it and some nice big round shoulder covers. Then I just got some Soccer shin guards to use as those things that Tron has coming off of his elbows. Just wear shin guards on your wrist, with your hand coming through where the foot goes, and the shin part running up your forearm, mocking the things that Tron has quite well. So that takes care of most of your upper body.

Then at Play It Again Sports I bought an old weight lifters belt to wear, well, as a belt. It defines the look a little better, though drawing lines on the shirt would work as well. And then I bought some old moon boots a

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