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Low-Cost Space Shuttle Replacement Proposed

FleaPlus writes "The Washington Times and Space.com has an article on a plan for a low-cost shuttle replacement by t/Space, an organization whose team includes AirLaunch LLC and Burt Rutan's Scaled Composites. Instead of a one-size-fits-all craft, t/Space's plan is to build an air-launched four-person capsule termed the Crew Transfer Vehicle (CXV), specialized for carrying people to and from low-Earth orbit. Once in orbit the CXV would dock with a separately-launched Crew Exploration Vehicle (likely built by Lockheed Martin or Northrop Grumman), which could be optimized for traveling between Earth orbit and the Moon. The CXV would also be able to dock with a space station or serve as a crew lifeboat. The group, which has already received some NASA funding, calculates that it can have the system ready by 2008 for $400 million, with a per-launch cost of $20 million (compared to ~$500 million per shuttle launch). Development would be done under a competitive fixed-price (instead of cost-plus) contract."

19 of 283 comments (clear)

  1. Getting There, and Costs by Roland+Piguepaille · · Score: 5, Informative

    STS (the Space [Shuttle] Transportation System) is a flawed system design, with little compromise or tolerance for failures, systemic or political. On that issue alone, STS must be replaced.

    A much smaller Shuttle-like orbiter, which can be mated atop a Delta, Titan III or other medium-lift vehicle, is needed. It may look like the Crew Return Vehicle concept that's being rehashed into a shuttle replacement. I think it would have more merit to the old military DynaSoar [astronautix.com] project. Such a vehicle, unlike the Shuttle Orbiters we have, is not a truck...it would be a human taxi, with a small bay for some replacement consumables. For larger payloads and refurbs, use the old Orbiters--unmanned, remote controlled. If we can run robots from millions of miles away, we can surely do the same from low Earth orbit. In fact, the Russians showed it can be done with their own mortibund Shuttle--it's first and only flight was completely unmanned, from launch to landing. [astronautix.com] The old Orbiters would also double as rescue vehicles, along with having additional new Shuttle Taxis ready to go on other pads when a flight is in progress. We can't use single-use rockets for ISS refurbs since the pressurized cargo modules (like the special ones used by Orbiters during an ISS crew and experiment transition) has equipment that must come back. Only our Orbiters have the ability to return large equipment modules safely to Earth.

    We should be able to adapt single-use rockets to send new ISS components for assembly. The ISS will need more arms, and a new Orbiter replacement might need something like the current Canadian remote arm.

    The main thing I would recommend is (1) just make a reusable human taxi that (1) has an abort mode like the old Apollo spacecraft, where the new Orbiter can rocket away from the booster, as well as (2) a durable crew compartment that, in the case of normal reentry failure, could be separated from the larger body and land by parachute.

    Baby steps, please. A Shuttle replacement need not be all things as our current ones tried to be. For LEO, a simple crew vehicle will work. Later, the ISS or a moonbase should be used to create new, true spacecraft that ferry and from the Moon, and can use lunar material to build a Mars vehicle.

    When someone says that the cost to go to space is too expensive, I have to emphasize where the money goes to build the spacecraft. It's not like we take millions of dollar bills, smelt them into vehicles or stuff bills in the fuel tanks and set them afire. That money goes to WORKERS who build the space vehicles and COMPANIES that make jobs. That's economically a Good Thing.

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    1. Re:Getting There, and Costs by nietsch · · Score: 5, Informative
      This is a repost from a previous comment (bonus points for the link to it), if you go karma whoring, please be so kind to provide the correct link
      The X-20A Dyna-Soar (Dynamic Soarer) was a single-pilot manned reusable spaceplane, really the earliest American manned space project to result in development contracts. It evolved from the German Saenger-Bredt Silverbird intercontinental skip-glide rocket bomber[...]
      see more here

      here is more on the dynasoar:
      The X-20A Dyna-Soar (Dynamic Soarer) was a single-pilot manned reusable spaceplane, really the earliest American manned space project to result in development contracts. It evolved from the German Saenger-Bredt Silverbird intercontinental skip-glide rocket bomber
      see here


      and something about that Buran shuttle your rip mentions is here:
      The Russian Shuttle Buran ("Snowstorm" in Russian) was authorized in 1976 in response to the United States Space Shuttle program. Building of the shuttles began in 1980, with the first full-scale Aero-Buran rolling out in 1984. It was launched by Energia LV. read more here.


      As for the cost argument: yes it is true that if you contract all out in your own country, the nett cost for the state is lower than the expended amount. But those are still unproductive workers. If you have your doubts about a third world country doing space research, why use a different standard for first world countries. All those people (working on hyperexpensive spaceprojects) could also develop more and cleaner technologies that might avert the greenhouse runaway that the US seems to want so bad. (In that perspective it is completely logical that the US develops a new space shuttle at twice the cost).

      nuff said...
      --
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  2. Hmmm by Anonymous Coward · · Score: 4, Informative

    Haven't all the low-cost shuttle replacements so far, once they started trying to build them, turned into high-cost engineering boondoggles that were never finished?

    Come to think of it, wasn't the Space Shuttle itself a low-cost replacement for what came before that, once they started to build them, turned into high-cost engineering boondoggles that were never totally finished?

    I mean... just checking.

  3. Re:Hmm by pe1rxq · · Score: 3, Informative

    They are offering a fixed-price deal to NASA....

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  4. Re:Cost by FleaPlus · · Score: 4, Informative

    do you have a refrence, or did you pull that out of your mother's peed-in-vagina?

    Assuming you're referring to the stealth bomber:

    http://en.wikipedia.org/wiki/B-2_Spirit

    The B-2 is the most expensive plane built to date, costing approximately $2.2 billion USD per plane. [1] (http://www.fas.org/man/gao/gao94217.htm) Some writers have suggested that the huge program cost may actually include costs for other black projects that remain classified. The high per-unit cost may also be partially explained by the small number of planes produced coupled with a large research overhead in the B-2 program (see below).

  5. Re:Can someone explain to me... by Vo0k · · Score: 5, Informative

    The shuttle itself, being reusable, weights so much that putting it in orbit costs a fortune. Normally, in case of rockets like Soyuz, maybe 1% of the original mass is put in the orbit, a tiny, light reentry device, maybe some payload. In case of the shuttle we need to lift a huge, ultra-heavy vehicle into orbit, it requires vastly more fuel. The hydrogen fuel tank is not reusable. Reworking the first-degree rockets is expensive. Because of added mass, extra material properties must be taken into consideration. It's cheaper to send 5 missions, 5-ton each, than one 25-ton one, but you can't take the shuttle apart and launch it in pieces. What originally was thought to be cheaper, seems to be a failed idea.

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  6. Re:Can someone explain to me... by FleaPlus · · Score: 3, Informative

    If I understand correctly, it's mostly fixed costs, particularly the costs of paying the salaries of the standing army of ~20,000 employees. They're needed to maintain, n-tuple check, and fill out the paperwork for shuttle tiles, volatile fuels, and so on.

  7. Re:Cost by Infinite+Entropy · · Score: 2, Informative

    The B-2 bomber is a relic of the Cold War. We may use them to drop conventional bombs but that is just for show really. They were meant all along to penetrate the Soviet airspace to drob the bomb on moscow and other things. This is why cost was no object. The original order was for 132! Right now we have 21. It really is an incredible airplane. If whe had that kind of innovation the space program it would be completly different.

  8. Re:Cheap space travel... by Mindwarp · · Score: 2, Informative

    mastered long ago by the Chinese official, Wan Hu. He clearly has prior art.

    According to these guys it's more likely that he had third degree burns rather than prior art.

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  9. Re: Aerial launch ideas by Anonymous Coward · · Score: 2, Informative

    The russians already built a mini-shuttle, called the MAKS. It was to launch atop the giant six-jet cargoplane AN-225. The project was cancelled. Probably the risks.

    http://www.buran.ru/images/jpg/maxokb2.jpg

    http://www.buran.ru/htm/molniya6.htm

  10. Back on topic. by ehack · · Score: 2, Informative

    Too cheap, hence too little pork to slice.
    Won't fly.

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  11. Re:Can someone explain to me... by Vellmont · · Score: 3, Informative
    I did a little checking of my own, and if you can believe the Australians at: http://www.kids.net.au/encyclopedia-wiki/sp/Space_ Shuttle The costs are all in the re-inspection and certification of the shuttle. This makes a lot more sense to me since the fuel costs certainly can't be all that much. It's a great boondoggle for Florida though.


    When originally conceived the shuttle was to operate similar to an airliner. After landing the Orbiter would be checked out and start "mating" to the rest of the system (the ET and SRBs) and be ready for launch in as little as two weeks. Instead this sort of turnaround in fact takes (typically) months. This is due, in turn, to the continued "upgrading" of the inspection process as a result of the Challenger explosion. Even simple tasks now require unbelievable amounts of paperwork.

    The result is a massively inflated manpower bill. There are 25,000 workers in shuttle operations (perhaps an older number), so simply multiply any figure that you choose for an average annual salary, divide by six (...launches per year), and there you have it.
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  12. Re:Cost by EvilTwinSkippy · · Score: 2, Informative

    There are a good deal of missions that the Stealth Bomber can do that a cruise missile can't. Mainly bombing a moving column of tanks. For all it's expense, it does allow a single two person bomber to do the job of an entire air wing when you factor in escorts, refuelers, escorts for the refuelers, and so forth.

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  13. Re:Why does the shuttle not have a fuel line? by Ancient_Hacker · · Score: 2, Informative

    I count about 15 seconds on the Apollo 11 blastoff from ignition to tower clear. The first stage burns for about 150 seconds total. That would make the fuel burnoff about 10%, not 30%.

  14. Not a shuttle replacement by amightywind · · Score: 3, Informative

    The submitter should RTFA. tSpace is not proposing a shuttle replacement. They have apparently ceeded that to Boeing or Lockmart. They are proposing a lunar transfer vehicle. They are trying to get in on the CEV bidding without going through the formal review process. These earth LEO rendezvous achitectures are dumb. It is all because bidders seem to believe that the only booster vehicles are EELV's (Delta 4, Atlas V), which are too small for the job. This is foolish. A shuttle derived unmanned launcher could be easily developed from existing hardware and deliver 250,000 lbs to LEO. The manned CEV might then launch on an EELV.

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  15. No diamond, but plenty of precious metals... by Goonie · · Score: 2, Informative
    I think you might be taking Arthur Clarke's 2061 a wee bit too seriously. Remember, he had to blow up Jupiter to get at the supposed diamonds in the core (I'm not even sure whether that hypothesis has been ruled out or not since the book's publication).

    What there *is* known to be in great quantity is platinum group metals, mixed in with a bunch of other metals which are commercially useful but probably not viable to ship back to Earth on their own. Platinum, however, is very expensive stuff because it's both rare and incredibly useful; it's used in anti-pollution gear on cars right now, and is a key component of fuel cells (and its cost is a major barrier to their commercial viability). To make space platinum mining viable you need much cheaper launch costs than we have to today, but proposals like these are going a long way to those cheaper launch costs.

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  16. I've heard this before - 30 years ago by DonWallace · · Score: 2, Informative

    The Space Shuttle was supposed to usher in an era of inexpensive, airliner-like space flight because of reusability. Schoolkids in the 1970s read about shuttles flying every week and catering to teams of civilian scientists and researchers.

    Instead the shuttle transmogrified into an overengineered, over-budget and expensive flying bomb. Disposable space capsules and rockets of the Mercury to Apollo era were far cheaper, safer and simpler. The budgetary goals expressed for the shuttle could have been met with 1960s space technology - although it would not have had the "cool" factor.

    The shuttle is a key example of mediocrity and groupthink by engineers working really hard to burn a budget. In my mind it is a testament to the nascent power of really brilliant people to argue for and build exactly the wrong thing.

    So I'll believe THIS when I see it.

  17. Re:Seriously though by lgw · · Score: 2, Informative

    A rocket needs about 25000 fps of delta-V to get into low Earth orbit (you probably need a higher muzzle velocity from your gauss gun, as a roacket never actually goes 25000 fps, but let's ignore that for now). You'd need about 4 minutes of acceleration at 3Gs to reach that speed. That's pretty rough, but Astronaughts are in peak condition, so maybe.

    D=(at^2)/2, a=100f/s, t=255s, so d=3125000f

    Your gauss gun would be about 600 miles long. Just something to keep in mind.

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  18. Re:Shuttle Mod Editor by Rei · · Score: 3, Informative

    But using peroxide itself has been done time and time again. You don't see many peroxide rockets out there these days, do you? There's a reason for that, and it's not just because peroxide monoprops and even biprops have god-awful ISP. :)

    As to deep throttlable engines, most of Carmack's engines seem to have had serious problems with chugging when run at any measurable amount of thrust. I.e., he still hasn't had throttlable range. When he can make an engine that has even a mere 300 ISP that can reach its max power, have a significant amount of power for its mass, and *then* be throttled down, then he'll have something at least somewhat relevant.

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