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The Strange Energy Budget of Ethanol Production

joeflies writes "The San Francisco Chronicle published an article regarding research on how much fuel is required to make Ethanol. The results indicate that it make take 6 times more energy than the end product delivers."

27 of 200 comments (clear)

  1. comparisons? by TheClam · · Score: 5, Insightful

    Compare this to gasoline and hydrogen and you've got yourself a real article.

    1. Re:comparisons? by kherr · · Score: 4, Informative

      Minnesota Department of Agriculture has a comparison of energy costs to produce different types of fuel. Treat this as a starting point for information.

      People seem to forget that we don't pump oil out of the ground and into our gas tanks, it requires some serious refining. I've also heard that ethanol processing essentially removes the sugars from the corn, leaving a high-protein slurry that can be used as animal feed. Since it's high in protein and low in carbohydrates it's a more efficient feed and causes lower emissions from the cows. Heh.

    2. Re:comparisons? by WhiplashII · · Score: 2, Informative

      How it really works is this:

      Scenario A: You dig up 1 barrel of oil. You burn the oil, VROOM-VROOM!

      Scenario B: You dig up 6 barrels of oil, you use the oil to make 1 barrel of Ethanol, VROOM-VROOM!

      What the article is saying is that wasting 6 barrels of oil to create one barrel of ethanol doesn't make any sense. And they are right - though you can argue whether their study is more valid than the USDA study which stated the opposite. I would look at the relative biases (the USDA gets money if they say ethanol is good), and look at the differences in the numbers (the USDA study did not include maintenance on the equipment, etc.) to see which one to believe.

      Personally, I think the truth lies somewhere between the two - but is probably a net negative. Plants are horibly inefficient solar cells! (If it was simple, we would be burning trees instead of oil!)

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    3. Re:comparisons? by RevAaron · · Score: 2, Interesting
      Speaking of cows- if people were so darned concerned about how much energy is spent producing another form of stored energy, then they wouldn't each so much damn beef and other meat. From this site:
      Conservation of Fossil fuel. It takes 78 calories of fossil fuel to produce 1 calorie of beef protein; 35 calories for 1 calorie of pork; 22 calories for 1 of poultry; but just 1 calorie of fossil fuel for 1 calorie of soybeans. By eating plant foods instead of animal foods, I help conserve our non-renewable sources of energy.

      If there was ever an argument to get me to go veg*an, that'd probably be it.

      *so i say, as i munch on a really tasty marinated beef tenderloin kabob*
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  2. The real future is not in corn by 1967mustangman · · Score: 5, Informative

    Ethanol has long been a problem. The real insteresting prospect is the company up in Canada that is creating ethanol from the woddy portions of plants with a genetically modified bacteria see this slash dot story http://science.slashdot.org/article.pl?sid=05/01/0 7/1846247&tid=14

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  3. Re:Hmm by TykeClone · · Score: 2, Informative
    According to TFA, they are including the energy used in producing the fuel used for growing and harvesting the grain and for making the fertilizers. This should probably be backed out of the equation because these activities will take place anyway - regardless of whether or not we're using ethanol.

    The TFA also disregards the uses of the rest of the byproducts of ethanol production (distillers grain and industrial gases).

    The useful thing about ethanol and biodiesel is that we already have an infrastructure available and ready to use it as a vehicle fuel now. With Hydrogen fuel we don't. Same with Fuel Cells.

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  4. This is flawed. by EvilMagnus · · Score: 5, Insightful

    "Taking grain apart, fermenting it, distilling it and extruding it uses a lot of fossil energy," he said. "We are grasping at the solution that is by far the least efficient.".

    He ignores the fact that, if we wanted to, we *could* arrange the production chain so that it was not dependent on fossil fuel. You could build your farming and fermentation facilities to use solar or hydro power, for example.

    Sure, it's fossil-intensive *now*. But it's also not a major energy source yet. If we needed to we could clean up the energy chain - there's no part of the process that requires fossil fuel sources.

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    1. Re:This is flawed. by DerekLyons · · Score: 2, Insightful
      "Taking grain apart, fermenting it, distilling it and extruding it uses a lot of fossil energy," he said. "We are grasping at the solution that is by far the least efficient.".

      He ignores the fact that, if we wanted to, we *could* arrange the production chain so that it was not dependent on fossil fuel. You could build your farming and fermentation facilities to use solar or hydro power, for example.

      And you ignore the fact that regardless of the energy source, ethanol is *still* a net sink of energy. *Regardless of the energy source*.

      That's not to mention the other enviromental effects - from fertilizers and pesticides, as well as from the need to dispose of the solid and liquid wastes generated. But ethanol has strong backers across the political spectrum, and there is thus little incentive to look at it honestly.

    2. Re:This is flawed. by WolfWithoutAClause · · Score: 4, Insightful
      Nah. The real point behind all this is that in USA they make ethanol from corn, because they grow a lot of corn, and powerful lobbies have introduced a huge subsidy to use that source of ethanol to try to keep the cheap biofuel from Brazil off the market.

      Of course the Brazilian biofuel comes from sugar beat and so forth, which actually is somewhat efficient and gives a net energy win; which is why Brazil have been able to run lots of their cars on it for quite a while now.

      So what this paper is really saying is not that biofuel is a waste of time, but that 'The American Government are morons' with their stupid corn-based ethanol subsidy. But you knew that already, unless you're a corn farmer.

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    3. Re:This is flawed. by jfengel · · Score: 2, Informative

      Sugar beets produce ethanol, not biodiesel. Same gist (non-petroleum fuel) but different engines.

      Also: Brazil isn't really a big cocaine producer. Brazil imports its cocaine from Peru. I honestly can't tell you why there isn't a big home-grown cocaine industry in Brazil.

      Sorry for being pedantic. Your ultimate point is actually a solid one: "Hey, farmers around the world, maybe you can make more money growing fuel than growing drugs." Wouldn't that be nice? I dunno if it works out economically, but it's certainly worth research.

  5. Article end statement ignores early Iowa primary. by rthille · · Score: 2, Interesting

    "If government funds become short, subsidies for fuels will be looked at very carefully," he said. "When they are, there's no way ethanol production can survive."

    Right there the article ignores the politics surrounding ethanol. The politics surrounding other energy sources/storage mechanisms don't have the power that ethanol backers do.

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  6. This doesn't pass the smell test by WolfWithoutAClause · · Score: 2, Interesting
    If it takes 6x as much energy to produce it, you would expect that it would cost more than 6x as much than the original fuel. So far as I'm aware it doesn't, nothing like. Ethanol costs about $1.50 a gallon... Compare that with the cost of gasoline for example; or aviation fuel (last time I checked, about $1/gallon- slightly cheaper).

    Also, they've been making ethanol for vehicle fuel in Brazil for years... if it was so very uneconomic I wouldn't expect them to do that.

    As in, what gives? I smell politics.

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    1. Re:This doesn't pass the smell test by linuxwrangler · · Score: 3, Interesting
      I smell politics.


      Good nose. And when the politicians are bought and paid for by Archer Daniels Midland and friends the result is government subsidies for corn-derived ethanol and a full-court press to keep Brazilian ethanol (sugar derived) out of the US (just google brazil ethanol imports).

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  7. In a nutshell by Linux_ho · · Score: 3, Interesting

    The author is using data from thirty-year-old production techniques to shoot down the new "buzz" about tomorrow's efficient ethanol production. At the same time, he is ignoring the current research that is generating the buzz: researchers are just now coming up with efficient ways to produce enzymes that can turn raw agricultural waste into ethanol. That means stuff like sawdust, wood pulp, cardboard, corn stems, yard waste etc can be turned into ethanol instead of going into landfills.

    Data about how much energy it takes to grow corn is irrelevant, because we won't be using corn. We'll be using lawn clippings, or pulverized construction waste, or re-re-recycled paper, or whatever.

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    1. Re:In a nutshell by Linux_ho · · Score: 2, Insightful

      Oh, I almost forgot. Using sugar-based production techniques developed over the past 20 years, Brazil currently manufactures huge quantities of ethanol and sells it on the international market for approximately $30-$35 per barrel. Most of the ethanol the US imports comes from Brazil. If producing it was so inefficient, I'd expect it to be a lot more expensive, wouldn't you? Compared with current oil prices (>$50/barrel?), and the potential for efficiently producing ethanol from agricultural waste in the next 5-10 years, I'd say the case for ethanol's looking pretty good.

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  8. Re:not particularly relevant... by Mr.Sharpy · · Score: 4, Insightful

    sure, as long as there's oil, ethanol doesn't really look efficient or affordable except as a fuel oxygenator. but if the oil reserves were to run out sometime soon, ethanol could be poured into most of our existing infrastructure and ease the transition. that's why it's important -- not because it's inherently superior to petroleum, but because it can be manufactured (from scratch) much more quickly.

    Did you even read the article? You're missing the entire point! If the oil reserves run out you won't be able to get any ethanol to pour in your car either! Corn based ethanol requires far more energy in its production than it is capable of producing itself, almost all of which comes from fossil fuels. In fact, according to this article producing one unit of energy in ethanol requires 2.3 units of energy to produce. That's gotta come from somewhere, and right now its going to be fossil fuels.

    The bottom line is that ethanol programs are, right now, nothing more than another farm subsidy. The politics such programs are beyond the scope of this article, but suffice it to say that touting ethanol as the solution to our energy problems is at best disingenuous, dishonest, and a potentially disasterous diversion from the real technologies we are going to need to maintain our current life styles in the future.

  9. Re:not particularly relevant... by TykeClone · · Score: 2, Informative
    That's gotta come from somewhere, and right now its going to be fossil fuels.

    Fossil fuels != oil. Coal can be (and is being) used to fire ethanol plants. We have a larger supply of coal readily available - in the United States - than oil and essentially converting it to a liquid fuel (in the form of ethanol) would be useful for weaning the economy off of foreign oil.

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  10. Re:Hmm by jcorno · · Score: 3, Informative

    According to TFA, they are including the energy used in producing the fuel used for growing and harvesting the grain and for making the fertilizers. This should probably be backed out of the equation because these activities will take place anyway - regardless of whether or not we're using ethanol.

    No, they won't. Farmers don't grow corn they don't intend to sell, and manufacturers don't make fertilizer they don't intend to sell. Both have increased production expressly for this purpose. Without the ethanol market, the farmers would cut back to keep prices under control. Same for the fertilizer.

  11. Re:Hmm by TykeClone · · Score: 2, Interesting
    The corn acres come at the expense of soybean acres (for now). The amount of work, fertilizer, and chemicals that each crop requires is similar, so there isn't much difference in the amount of petroleum used regardless of whether ethanol is a market or not.

    Corn (and soybeans) are commodity markets - so farmers will typically sell their crops into the market for what they can get. If there is an ethanol plant nearby, it reduces the basis (this is essentially the difference in the price of corn at the chicago board of trade and the price of corn locally - the price of transporting corn to where it will be used) and has only a slight affect on the price of corn.

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  12. Flashy headline misses Meat of the article by brandido · · Score: 2, Informative
    It is too bad that the person who wrote the title didnt bother to RTFA:
    Shapouri's most recent analysis, which the USDA published in 2004, comes to the exact opposite conclusion of Patzek's: Ethanol, he said, has a positive energy balance, containing 67 percent more energy than is used to manufacture it. Optimistic that the process will become even more efficient in the future, he pointed out that scientists are experimenting with using alternative sources like solid waste, grass and wood to make ethanol. If successful on a large scale, these techniques could drastically reduce the amount of fossil fuel needed for ethanol production.
    The analysis showing that Ethanol uses more energy that it produces is based on outdated farming and processing techniques. Using modern techniques, it is energy positive.
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  13. Checking Slashdot's Sources by Passman · · Score: 3, Informative

    I agree, this did smell funny. So I went out and did some research.

    It seems that the "scientist" in this story, Tad Patzek (a geologist), has been working for the oil industry quite a bit over the last few years. Odd that he should suddenly be switching his interest to agriculture and begin attacking Ethanol.

    Or perhaps it all makes sense if you look at it from the correct prospective.

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  14. Re:Hmm by jericho4.0 · · Score: 4, Interesting
    " How much petroleum goes into petroleum production?"

    Good question. In the early days of oil production, it took one barrel of oil to get ~50. Oil was easy to pump (not very deep), and of high quality (pick and choose your oilfield). Nowadays, one barrel of oil gets you somewhere around 5, less in some fields. The big exceptions to this are a few, very large, oilfields in Iraq, Saudi Arabia, and the former Soviet states. Some might find some insight into recent US foreign policy here.

    Return On Energy is being affected by several factors. Oil is now deeper and stickier, and takes lots of force to suck out of the ground. The gushers have gushed. It is also of lower quality, and more energy is required to refine it.

    The ROE calculation for a particular oilfield is difficult to do. Oil producers are very secretive about some numbers, so the margin of error is significant. But what is clear is that the ROE is dropping, and will continue to drop. When it hits 1:1, oil becomes useless.

    I think the most interesting thing about this, is that we won't know until after the fact. Suddenly the worker will not have enough paycheck to get gas to go to work in the factory that makes refinery bits, or some convulted economic chain like that. Another reason the calculation is so hard to do.

    If we were having an oil deathpool, I would guess 15 years.

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  15. Re:not particularly relevant... by rabugento · · Score: 2, Interesting

    Ethanol production from corn, you mean. If you use sugarcane as feedstock, there is a significant net energy outcome.

    A more thorough article has been http://petroleum.berkeley.edu/papers/patzek/CRPS41 6-Patzek-Web.pdf> published by Mr. Patzek. It could also be argued that he is considering only the current practices in american industry. If best practices were adopted, the results would surely change somewhat.

  16. Portable vs. Nonportable energy. by iwadasn · · Score: 2, Insightful

    Do keep in mind though that not all energy is created equal. If it takes some number of units of heat and electricity, we needn't assume they come from oil. Really, studies like this need to break things out into "portable" and "non-portable" energy forms. If it uses more portable energy than it produces, then it's a loser. If it uses less portable energy, but some additional amount of non-portable energy then it could still work out OK.

    At the end of the day, we don't make electricity out of oil, so a process that uses electricity and produces oil/ethanol might be useful if we need oil, and have electricity to burn.

    This is one of the primary justifications for things like widespread solar and nuclear power sources. Though they don't help our dependence on oil directly, by giving us a limitless/very large source of electricity, we are more able to undertake processes that consume electricity but produce oil/ethanol, helping to reduce the constraints on oil supplies.

    Another good example of this is Hydrogen. Hydrogen production is important, but not because you'll run your car on it. It is used in all sorts of industry (including oil refining), and can easily be used with Thermal Depolymerization (TDP) to produce oil from all sorts of useless trash, literally. We currently make hydrogen from natural gas, so it's not worth it to use that hydrogen to make oil, but if we could make it from something else, then the whole equation changes. Lots of industry that burns natural gas or coal, or uses it chemically, could use the produced hydrogen instead, and the natural gas could be used to power vehicles, or even be directly converted into oil.

    It's very much interconnected. Saving electricity doesn't really help here, as we would still be converting coal to oil, which isn't really so helpful from an environmental standpoint. Dramatic new sources of power, however, like widespread solar or nuclear allows us to convert effectively limitless energy to an oil like form, and would change things dramatically.

    Once again, life is more complicated than what passes for journalism these days.

  17. biodiesel and ethanol are compatable by bluGill · · Score: 3, Interesting

    Don't forget that biodiesel and ethanol come from different parts of the corn plant. (Substitute your favorite plant) Ethanol is made from sugar/starch. Biodiesel is made from oil. You can extract the oil, without affecting how much sugar/starch is in the product. Then turn the sugar/starch to ethanol.

    Don't only is this study heavily biased against ethanol by using outdated data, it ignores the biodiesel production (which is somewhat rare), and that the by products are useful in their own right.

    Ethanol alone doesn't need to be energy positive (though it is - if you farm with modern methods), so long as you account for the energy left after producing ethanol.

  18. Ethanol for $13/barrel by gregor-e · · Score: 2, Informative

    Here's a Cellulosic Ethanol Fact Sheet that claims cellulosic ethanol can be created for an oil-equivalent-cost of $13/barrel.

  19. Re:Why talk about energy, talk about money! by bluGill · · Score: 2, Informative

    1: This is more complex than is seems. Ethanol has less energy than gasoline. (~70BTU vs ~109BTU) However ethanol is also about 108 octane (pump gas is 87-92 depending on the grade). If you assume you will never run on gas you can increase the compression, and get almost as much useable energy out of ethanol, even though your input is less.

    No. It will be less (even if you up the compression as I suggested above). However even with standard compression, ethanol burns more efficient than gas, so it won't be 30% less. This assumes that your car was designed to run ethanol. If it wasn't your mixtures will be wrong, and you will blow your engine before you get statistically valid results.

    3: I'm not sure. I think less, but I don't know. Gas is pretty volatile itself, and its vapors are more harmful.

    4: They are close enough.

    5: Not really. Oil for many years was cheaper. In the 1890s gasoline was a byproduct they dumped into the lakes to get rid of (litterally), after separating it from what they wanted. Gas engines were designed to use that waste. Henry Ford designed the model T to use ethanol, but gas really was that much cheaper then that it didn't make sense. Gas is more expensive now (and we know about the environmental effects), so it is time to revisit ethanol.

    6: Right now the ethanol market is glutted, and farmers are building more plants. You can assume that if more people used it prices would go up. I estimate that the entire US could move to 25% ethanol over the next 10 years, with little effect on price. Farmers build ethanol plants because they don't need to make money on the plant, so long as they don't loose too much. The additional market for corn makes up for it. Not to mention they need more high protein animal feed, which is a byproduct of ethanol production. 25% ethanol would be enough that the US could stop all imports from OPEC.