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Space Shuttle to Receive Emegency Repairs

Tycow writes "The BBC are reporting that Discovery needs emergency repairs - dangling material has been spotted on the belly of the shuttle, and NASA are worried they could cause overheating on re-entry. 'Nasa is concerned the dangling material - called gap fillers - could cause part of the shuttle to overheat as it re-enters the atmosphere.The type of repairs being planned have never been conducted by astronauts on a spacewalk before.'"

31 of 427 comments (clear)

  1. Tough cloth by fembots · · Score: 2, Interesting

    According to NYTimes, this is what they're planning to do:

    The astronaut would first try to remove the cloth, which is glued in place, by pulling it out with his gloved hand, she said. If that failed, he would use a set of forceps to tug the filler out or to hold the cloth while he cut it off with scissors, she said.

    Are they saying that this piece of cloth (which may be removed by (1)pulling it out with bare hand, (2)poking it out or (3)cutting it off with a pair of scissors) won't simply burn away during re-entry?

    1. Re:Tough cloth by ranson · · Score: 4, Informative

      (Sorry I pressed the wrong reply button the first time i posted this response) No it won't burn away, the cloth is ceramic-coated with the same material as the thermal tiles on the orberter belly; they can withstand thousands of degrees farenheit. The protrusions will break away some, but in past landings, they have measured protrusions of at least one half inch AFTER the craft has landed and the protusion was manipulated by the landing approach. There was no way to know how big the protrusions were prior to landing because they couldn't examine the craft to the level of detail they can post-Columbia.

  2. So this is ... by Nuclear+Elephant · · Score: 2, Funny

    ... the proverbial klingon?

  3. I hope they remembered by MrShaggy · · Score: 3, Funny

    he type of repairs being planned have never been conducted by astronauts on a spacewalk before.'"

    Did they bring the duct tape ? Wouldn't want to be the one that was supposed to but forgot.

    --
    I have mod points and I am not afraid to use them.
  4. ...and? by rincebrain · · Score: 2, Insightful

    The type of repairs being planned have never been conducted by astronauts on a spacewalk before.

    How is this noteworthy at all? There are infinitely more repairs that haven't been done by astronauts on a spacewalk than have. It's not all that unusual; hell, cleaning off a mysterious stain on the outside of the craft would apply.

    --
    It's only an insult if it's not true.
    1. Re:...and? by Buran · · Score: 2, Interesting

      Have you ever seen footage of tiles being taken out of an oven and handled immediately afterward with bare hands? Notice the hot spot in the middle of the tile and that the outer parts of it are no longer glowing. This means that the outer part of the tile isn't that hot.

      Had the titanium skin not been removed, there would have been allowances made for keeping it solid. Unfortunately, instead everything had to be re-engineered for flying without it.

  5. Tough Cloth by ranson · · Score: 3, Informative

    No it won't burn away, the cloth is ceramic-coated with the same material as the thermal tiles on the orberter belly; they can withstand thousands of degrees farenheit. The protrusions will break away some, but in past landings, they have measured protrusions of at least one half inch AFTER the craft has landed and the protusion was manipulated by the landing. There was no way to know how big the protrusions were prior to landing because they couldn't examine the craft to the level of detail they can post-Columbia.

  6. Paranoia. by Inominate · · Score: 5, Insightful

    It's a minor problem, which ordinarily would have gone unnoticed. It's probably happened many times before. NASA is just being paranoid because they can't afford another accident. Alternative theory, NASA wanted to find something wrong that isn't really a danger and prove they can fix it, and that there is no danger anymore in space travel.

    1. Re:Paranoia. by rhadamanthus · · Score: 5, Interesting
      NO. Boundary layer transition is not a very well understood phenomenon to begin with, and in this case you pushing the limits of both flight experience and analytical capability. Going from laminar to turbulent flow above mach 18 results in some very serious heating, ultimately effecting not just the thermal system, but also the structural margins.

      Most importantly, this trip would spill over the side of vehicle and run down streamlines into the wing leading edge. Analysts put the increased heat loads even in a "best case" situation at 80% increase. At those temperatures (almost 3300F), the SiC coating will start to degrade. Dispersion in the entry tajectory could lead to an additional 150F. At that temperature the SiC will ablate, exposing the carbon-carbon substrate. It will oxidize and the temperature will skyrocket to 4000F. At that temp kiss the wing goodbye.

      That all being said, I think it could make it down - the uncertainty in this situation is increasing conservatism - but I sure as hell won't take that risk when the EVA is quick and relatively simple.

      --
      Slashdot needs to interview Natalie Portman.
    2. Re:Paranoia. by rhadamanthus · · Score: 2, Informative

      30% on the tile. 80% at mach 19 early boundary layer transition on the WLE.

      My source is my job. :)

      --
      Slashdot needs to interview Natalie Portman.
    3. Re:Paranoia. by Kaboom13 · · Score: 2, Informative

      The problem is you'd have to build not just a rocket platform, but all the facilities required to retrofit and prepare the shuttle for launch. Go down to Florida and look at the vehicle assembly building and understand what you are asking. All of this would have to be out in the middle of a desert at 4k altitude. Then you'd have to convince thousands of the best engineers and scientists and techinicians (who are already payed less then they would get in the private sector) to move to a desert in Chile. The location in Florida chosen was a very practical decision at the time, and remains so. The area around KSC is only a swamp because NASA likes it that way, they carefully maintain a wild-life preserve there to keep a safety buffer between the rockets and the public. The threat from ice might be reduced but a new element of sand storms and other desert weather problems would be created. KSC was built in the 1960's(and was already in use by the military in the 50's), when off-shoring rockets was not a serious option. The capital investment to move now could just as easily build new shuttles or upgrade the old one's with electric heaters (as the design originally called for). I may be biased, I am a native Floridian and have always enjoyed getting to visit KSC and am proud to have the facility in my state. But the reality is if you want to look for government pork, look not at KSC but Houston. The NASA headquarters was created and maintaned there purely as a nod to a powerful senator representing the aerospace industry.

    4. Re:Paranoia. by Buran · · Score: 2, Informative

      The ice build-up on the ET which is referred is caused by moisture in the air condensing onto the extremely cold surface. Look at photos of Saturn 5 rocket launches that take place in the summer (the most famous one being right in the middle of July when it's hot hot hot) and you'll still see the ice falling away from the vehicle as it lifts off -- that's from the cryogenics used as propellant.

      It wasn't a danger with the Saturn 5 because it was a vertical stack without a fragile crew module on the side of the stack where it could be hit by debris. As long as it kept going up, there wasn't anything to worry about because the entire rocket would either end up at the bottom of the ocean, circling the Sun, crashed into/left on the Moon, or burned up in the atmosphere. The only part that had to face reentry heat was protected throughout the entire mission and only exposed in the last hour or two before entry.

  7. Re:Emergency? by Buran · · Score: 2, Informative

    It is an emergency task because it was not planned ahead of time. It was not on the manifest and is being done in order to correct a fault that will either cause loss of mission or loss of vehicle.

    The astronaut will be outside the orbiter standing in a foot restraint mounted to the end of the space station's robotic arm.

  8. I hope the shuttle comes home safe... by ChiralSoftware · · Score: 4, Insightful
    I hope the shuttle comes home safe and then gets parked in a museum. The problem here is that the heat shields are exposed to stress during both launch and entry. All other spacecraft have a heat shield that is only used one way or the other way, and then is disposed of. It's a bit much for me to want to reuse something that has to be exposed to the rigors of launch and then reentry and then be reused. I'm glad that it has worked as many times as it has in the past but this does not seem like a safe design and does not seem like the right thing to use to protect astronauts. The heat shielding is the one part of the shuttle that has no redundancy; if tiles are lost in critical places, the shuttle disintegrates.

    It also seems like they have spent a large fraction of their space-time on this mission simply making sure the shuttle is fit to return to Earth, rather than doing useful space work. The shuttle was sold on the promise of routine, cheap, quick flights to space, and we have something that flies so irregularly that it's hard to even say how often it flies (once a year or less?). It's such a bucket of bolts that astronauts then have to spend half their time just inspecting it for damage while they're in orbit. NASA should not be putting astronauts at risk in a ship like this. NASA should be spending its budget on programs that have a future, rather than programs which have been a dead end for a long time.

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  9. nasa should talk to riaa by yagu · · Score: 4, Funny

    I don't know why anyone hasn't thought of this before, maybe it's just seredipity on my part. NASA should talk with the packaging industry, e.g., RIAA and how they package CD's (don't remember the last time I've opened a CD without it damaging the knife, jewel case, my hand, etc.), or the computer industry. I just purchased a logitech mouse and after what I went through to get the friggin' mouse out of its packaging, I'm pretty sure some of these materials and techniques could be useful in creating a more sound Shuttle. Certainly they're at least up to re-entry heat and forces.

  10. Comment removed by account_deleted · · Score: 2, Insightful

    Comment removed based on user account deletion

  11. Re:Slashdot is so Slow on the News by jahudabudy · · Score: 2, Funny

    go someplace else for this kind of news.

    Who comes to /. for the news?! I come for the witty, sparkling conversation held amongst intelligent, mature technophiles.

    --
    ...sometimes, in order to hurt someone very badly, you have to tell that person terrible lies. - PA
  12. Certainly not a Military Budget by vandan · · Score: 2, Insightful

    If only the US Government spent a tenth of the amount that they spend on Weapons of Mass Destruction (tm) on their space program, maybe in-flight repairs wouldn't be necessary.

    Actually, a tenth would be way too much. The Iraq adventure is costing American citizens $US 1 billion per day ... and they've been there for years now. Maybe 1/100th is all that would be needed.

    1. Re:Certainly not a Military Budget by Anonymous Coward · · Score: 2, Informative

      The Iraq adventure is costing American citizens $US 1 billion per day ... and they've been there for years now.

      That's too high by a factor of about five. The National Priorities Project is claiming a total of $204.6 billion, for a little under three years (which is to say, about a thousand days). Your number would see them spending a cool trillion in that time.

      They're still spending way too much, of course, but let's not make up silly numbers.

    2. Re:Certainly not a Military Budget by earthbound+kid · · Score: 2, Insightful

      A) When America was attacked on Sept. 11, what was its most recent illegal invasion? Oh yeah, the one in Kosovo, where we tried to keep Orthodox Christians from killing Muslims. The fact is America did a lot of fucked up things during the Cold War (such as putting the Shah into power, supporting Saddam and all the other 2-bit dictators), but since then we've gotten a lot better about only attacking people who have it coming like Somalian warlords, instead of people who don't like Salvador Andelante. In spite of this, Bin Laden still attacked us. In spite of Bali being a nice island getaway it got bombed. In spite of Istanbul being Islamic, it got bombed. Terrorists bomb things because they're angry and they can. Yes, it makes sense to pacify that anger where possible, but when the targets are just random and the justifications are poor and the demands are laughable, there's not a lot of other options besides removing the ability of terrorists to strike by killing them.

      B) Bush, as much as he may be doing to roll back democracy in the US with military tribunals for "enemy combatants" and the like, is actually doing a lot to push for more democracy in the rest of the world, especially in his second term. It may be a flip-flop for him to attack Saddam, after Rumsfeld used to be friends with Saddam in the '80s, but that doesn't bear on the question of whether it's right or wrong to remove Saddam. Yes, the justifications for the war were crap and the post-invasion period was poorly planned and Bush should have been fired for it, but at least now the ball is rolling in the other direction now-- AKA they are having elections in Egypt and many other Middle Eastern countries just in order to get the State Department off their backs.

      C) None of this has anything to do with the Space Shuttle, so why the hell you brought it up in the first place is beyond me. It's not like during the relatively war free Clinton years NASA was suddenly written blank checks using the surplus. If anything, the time that NASA had the most money was during Vietnam, when we were expending a huge amount of our GDP on bombing rice paddies. If you want to encourage Congress to increase NASA's funding, I recommend you encourage people to join the Chinese space program as volunteers, because unless they see a military need to increase our space capabilities, it won't happen with government money. Which makes sense, because why the hell should taxpayers pay for space exploration in the first place, unless they're going to get more out of it than school teachers showing off crystal growing kits? If there's profit to be made in space, then private companies will find the profit in it on their own. If there's no profit in space, then we don't need it, so why are we funding it?

      Anyhow, this whole thread is a waste of time, and I'm not sure why I'm even bothering to post in it, besides my vague hope that in the next /. article about the shuttle I can read about the shuttle instead of people whining about US politics.

  13. Re:If the shuttle blows up on re-entry by sacrilicious · · Score: 3, Insightful
    Whatever the outcome, the USA surely does not want to let China or the EU get ahead in that field...

    It's already bound to happen. We're killing innovation in the US with a suffocating tidal wave of patents and litigation, and completely de-emphasizing mathematics and sciences in the educational curriculums... putting up an appearance of being ahead in space flight can only last for a few more years. The foundation is rotting away.

    --
    - First they ignore you, then they laugh at you, then ???, then profit.
  14. Re:EPA destoyed Columbia and grounds Shuttle Fleet by DerekLyons · · Score: 4, Informative
    Very simply under Clinton the EPA refused to let NASA use Freon to apply the foam to the H2 tank.
    [sigh] 'The Lie that Will Not Die' raises it's hoary head again... Once more into the breach.

    The 'new' foam is only used on acreage foam. The hand sprayed/sculpted foam (which killed Columbia and produced the big scary chunk after SRB sep on the current flight) is still the old freon blown foam. This is very plainly spelled out in the CAIB report and recent NASA press releases.

    http://www.newsmax.com/archives/ic/2005/7/28/93055 .shtml
    This story is completely contradicted by the CAIB report - furthermore this graph/image plainly shows that NASA *has* been making progress in reducing foam shedding/tile damage caused by the 1998 switch to 'enviromentally friendly foam'.
  15. The real reason isn't because it's an emergency! by BritImp · · Score: 5, Informative

    I spoke with a guy from the Mission Management Team (MMT) tonight here in Cape Canaveral. He confirmed that such small pieces of gap filler are not expected to affect the creation of the barrier layer during re-entry, and so do not pose a threat to the orbiter.

    The real reason for this 'repair' is because this whole mission is to "test orbiter repair techniques" - and these virtually irrelevant pieces of gap filler provide an unexpected, but very fortunate opportunity to try a real repair technique out in a relatively safe and controlled fashion.

    NASA doesn't yet know if it's even possible to have an astronaut perform repair-type work on the underbelly of the orbiter - they think it would be possible, but they have no hard data to say it can be done.

    But these small bits sticking out give them the perfect excuse to go test it and get some real-world experience on the issue.

    If it looks like the astronaut might damage some of the Thermal Protection System tiles down there, they'll just terminate the repair attempt and fly home as-is. If not, they'll demonstrate that astronauts can go under an orbiter and perform repair tasks down there safely and without harming the TPS.

    But I'll bet you'll hear the popular press making too much out of this as usual...

  16. But that's what makes it sooo cool... by ErnstKompressor · · Score: 2, Funny

    ...they're just up there, 'wrenching'...

    Everything's noteworthy on some level.

    I hadn't heard about the stain... bummer...

    Cheers

    --
    We apologise for the fault in this post. Those responsible have been sacked. -- Signed RICHARD M. NIXON
  17. Re:High Risk - Better Call Moscow by Short+Circuit · · Score: 2, Insightful

    Personally, I think you're nuts if you advocate "the safest approach."

    The space program was popular in America during the 60s in no small part to the sense of adventure it gave not just the astronauts, but to the people following the news. People knew the program was dangerous, and they understood that it was for an important purpose: Beating the Russians.

    NASA did such a good job protecting our astronauts, we lost only three men prior to Challenger, and those three were on the ground when they died. Space didn't seem so scary any more. Once we beat the Russians to the moon, the us-vs-them side of the equation died down, too. We were left with a space program driven by commercial, military and scientific interests, but none of those carried with them the same social interest that danger and the fear of a Red moon provided.

    Here, we're shown again that space is dangerous. All you have to do is flip through the TV news channels or a newspaper, and you'll find a story about the current Shuttle mission. Space exploration has a lot of attention, and we need to capitalize on that by showing the American populace we're capable of facing the danger and beating it.

    Bring our boys home safely on this space craft, and you'll bring back popular confidence and support. Pussyfoot through it, and you'll only convince the populace that space is something we're not ready for. And, this being a republic, if people don't think we're ready for space, they'll be persuaded that there are more beneficial things for that money to go to, like tax refund checks.

    Until it supports itself financially, manned space exploration is going to have to thrive on the public's sense of adventure.

  18. Re:If the shuttle blows up on re-entry by grozzie2 · · Score: 2, Insightful
    putting up an appearance of being ahead in space flight can only last for a few more years.

    Discovery is in orbit right now, it was the first launch after Nasa spent a billion dollars and a couple years 'fixing' a problem. The problem is not fixed. I dont think congress (or the public) is willing to risk another billion dollars on the hope the folks at nasa can get it right with another go at it. There is a very high likelihood that the shuttle will not fly again after this flight.

    The current agreement with Russia for soyuz equipment expires next spring. It cannot be renewed for silly political agenda reasons. In another year, nasa will not have access to soyuz vehicles to use taking crew to/from space.

    The 'appearance' of being ahead in the space game wont last another year, never mind a few years. The full reality will hit home for joe american public when nasa no longer has a means to send astronauts to/from the iss. Note the 'i' in iss, it is an 'international' station, with many other countries participating in various roles. The usa will not have the option to unilaterally de-orbit the station.

    The station will continue to operate, but, staffing will change. It's going to be the domain of those countries that have a means to put folks up there, and that's going to be limited to those doing business with Russia to purchase launch capacity.

    When the last american astronaut comes home from the station, and is replace by a european, the illusion of being ahead in the space flight will be over. That's about a year down the road on the current path.

  19. Wrong. by Vo0k · · Score: 3, Interesting

    Reasons why Russians flew Buran just once? A successful unmanned flight? (something US shuttles aren't capable of!)

    1) To prove they can (cold war thing)
    2) To waste no more money on a failed conception.

    In the US, the shuttles are a pet of the military, government and different agencies. NASA would gladly retire them a long time ago, but they aren't allowed to. Russians recognized that Buran, despite being way better than the US shuttles, is still a bad design - too much redundant mass to be lifted into the orbit, too many parts that may fail, costs saved on reuse of the shuttle totally obliterated by costs of extra fuel, preparation and rebuilding non-reusable parts. Shuttles as such are a failed design and should be abandonned.

    What we need is:
    - a dedicated human transport vehicle. Something like the shuttle, just WAY smaller. Less weight, less energy wasted, less parts. 4-6 people, to orbit and back. Maybe launched from a plane, maybe from the ground, like a shuttle.
    - a versatile orbital transport vehicle. Never meant to reenter the atmosphere, possibly docked to the space station most of the time. Automatic repairs, repairs on spacewalks, readjusting orbits of satellites, etc. refuelled with supplies delivered from Earth, but not much fuel required really.
    - a cargo transport rocket. No need to limit thrust to grant human survival like in case of shuttles. Just transport cargo to orbit. Parts reusable in "best effort" manner, that is, drop on a parachute, if it's damaged/destroyed - no biggie. Cheap transport into space.
    - emergency landers. Like the Soyuz capsules. Say, the human transport got damaged on launch and is incapable of reentry. Leave it on the orbit as another orbital transport, send the crew back in capsules.

    --
    Anagram("United States of America") == "Dine out, taste a Mac, fries"
  20. Re:High Risk - Better Call Moscow by Seraphim1982 · · Score: 2, Informative

    NASA did such a good job protecting our astronauts, we lost only three men prior to Challenger, and those three were on the ground when they died.
    What are you talking about?
    The US lost seven astronauts durring the Apollo program alone:
    Elliott See
    Charles Bassett
    Theodore Freeman
    Clifton Williams
    Virgil I. Grissom
    Ed White
    Roger B. Chaffee

    We also lost several other astronauts who were working on other projects, includeding Michael J. Adams and Robert Henry Lawrence, Jr.

    The US also came very close to killing:
    The Apollo 13 crew (Jim Lovell, John Swigert & Fred Haise) both durring the launch, and the famous explosion.
    The Apollo Soyuz Test Project crew (Deke Slayton, Thomas Stafford & Vance Brand)

  21. Re:again, the waste that is manned space flight by TopSpin · · Score: 3, Informative

    Of course, the fanatical believers

    Ad hominem

    in manned space flight would never even consider that this shows the monstrous demerits and grotesque waste

    Our species is trying to figure out how to do this. It's hard. It takes time and costs lives and great treasure. Fifty years from now some nameless mech will be strapped to the side of a cracked hull trying to patch a hole with a Shuttle derived glue gun.

    Take the long view. It's easier on the blood pressure.

    of manned flight versus unmanned.

    There is no versus. Cassini is filling basements full of storage devices with Saturn and its moons. Deep Impact's primary objective was fulfilled only one month ago. In 2003, WMAP (and COBE before it) nailed the age of the universe to within a couple hundred million years. CLOVER and the Planck Surveyor will improve on this. Gravity Probe B is concluding its mission in August. NOAA-N launched in May. Spitzer (2003) and Chandra (1999) are both functioning well. Here is a page full of on-going unmanned missions you probably can't even identify.

    GOES-N launches in 3 days. Mars Reconnaissance Orbiter is launching in 6 days. CALIPSO goes up next month. STEREO, ST5, GOES-O, AIM, THEMIS, Pluto New Horizons and Dawn are all launching in 2006. Phoenix launches in 2007.

    There is no verses. We do BOTH. We have the means and we're using it, regardless of what fools like you think you know.

    --
    Lurking at the bottom of the gravity well, getting old
  22. Re:again, the waste that is manned space flight by stonecypher · · Score: 2, Insightful

    There is no verses. We do BOTH.

    It is that there is both which creates the versus. Whereas I agree with you in principle - manned spaceflight is critical to the sort of growth, development and refined understanding which will lead to automation handling these tasks, that does not justify turning a blind eye to the legitimate comparison between manned and unmanned approaches to tasks.

    regardless of what fools like you think you know.

    Tsk, tsk, this is the same sort of personal attack you pointed out in the parent post.

    To wit, neither this nor the parent is Argumentum ad Hominem; something is not a fallacy simply because it superficially mimics the structure of a fallacy. In order to be ad Hominem, there need not only be an insult, but rather an insult must be used as the basis either of an argument or an attempt to destroy an argument. You'll pardon my response, I hope, as I don't really get to say this outside of slashdot stories about NASA, but come on: fallacy isn't rocket science.

    --
    StoneCypher is Full of BS