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Minor Technical Issue Aboard Shuttle Discovery

IZ Reloaded writes "Space Shuttle Discovery has a problem with the pipeline for an auxiliary power unit that controls the shuttle's hydraulic steering and braking maneuvers. CNN reports that the pipleline is leaking 'fuel' at about six drops per hour." From the article: "The leak is more likely nitrogen, but there is no way of knowing that, so NASA is treating the problem as if the leak were fuel ... If it is fuel, the current rate is still 100,000 times slower than what would cause a fire ... Just in case, NASA will turn on the power unit with the leak early Sunday as part of its normal testing and then see if the leak rate changes. If it does, NASA may burn off the hydrazine and shut down the power unit before the shuttle returns to Earth to eliminate any fire hazard.'"

24 of 98 comments (clear)

  1. solution by Anonymous Coward · · Score: 4, Funny

    Two words: Duct tape.

    1. Re:solution by megaditto · · Score: 2, Interesting
      Bad idea. As I recall from my college days, hydrazine is some really nasty stuff. The tiniest quantities will stink like rotting fish, way worse than triethylamine. Plus it's a potent neurotoxin, absorbed through skin or inhaled, with these 6 drops entirely enough to send the whole crew on a shroom-like trip (it would be a drug of choice on the street I think, if not for its HORRIBLE stench). MSDS just doesn't do this baby justice!

      Not nasty enough? Well, it's also highly explosive, hence the reason it is used for fueling rockets.

      100,000 times slower than what would cause a fire

      That's just bull*. Assuming 1 drop is 20 uL or so, that's plenty enough to explode.

      Just to show how the dangerous this really is, the hydrazine generators were deemed unsafe for submarines (but A-O.K. for the Space Shuffles, apparently). What next, dynamite sticks as flares?
      --
      Obama likes poor people so much, he wants to make more of them.
    2. Re:solution by Bastian · · Score: 2, Funny

      If you don't like reading random essays on technical issues, what the fuck are you doing reading Slashdot?

  2. Terminology by pipingguy · · Score: 3, Insightful

    There are pipelines in space now? Cool.

    The leak is more likely nitrogen, but there is no way of knowing that.

    Excuse me? The shuttle must be one of the most redundantly-instrumented efforts ever built and they don't know what's leaking?

    1. Re:Terminology by TrappedByMyself · · Score: 4, Funny

      Excuse me? The shuttle must be one of the most redundantly-instrumented efforts ever built and they don't know what's leaking?

      Obviously not. I guess some rogue foam disabled the giant blinking "HYDRAZINE LEAK" and "NITROGEN LEAK" signs, so they're lost up there. You better call NASA and tell em what's what.

      --

      Help me take back Slashdot. When did 'News for Nerds' become 'FUD and Conspiracy Theories for Extremist Nutjobs'?
    2. Re:Terminology by helioquake · · Score: 2, Insightful

      It's not easy to crawl into the conduit and locate a leak. Let alone checking what the substance is. (What do you want? Let them lick and taste it to see what it is?)

      I'm more bothered by the use of the word "drop" here if you ask me.

    3. Re:Terminology by leathered · · Score: 3, Funny

      There are pipelines in space now? Cool.

      They're the tubes that makes the intarweb run, how do you think all that data gets to the satellites and back?

      --
      For all intensive porpoises your a bunch of rediculous loosers
    4. Re:Terminology by Ohreally_factor · · Score: 2, Funny

      In space no one can smell you scream.

      I thought everyone knew that.

      --
      It's not offtopic, dumbass. It's orthogonal.
    5. Re:Terminology by leathered · · Score: 2, Funny

      It's not easy to crawl into the conduit and locate a leak.

      Don't they have Jeffries tubes on the Shuttle?

      --
      For all intensive porpoises your a bunch of rediculous loosers
    6. Re:Terminology by NOLAChief · · Score: 4, Informative
      There have been pipelines in space since the beginning of the use of liquid fueled rocket engines. Propellant has to get from the tanks to the engines somehow...

      They mean it, there really is no way of knowing. They know there's a leak based on pressure readings. They know it's not an instrumentation issue because those pressure readings are redundant (i.e. if one sensor started trending down and it's backup didn't, then the sensor's bad). Based on those same pressure readings they know what the leak rate is (drops per hour was probably the guy's attempt at making it make sense to the layperson by analogy to a dripping faucet. Sadly that analogy seems to have fallen flat.) Since the fuel tank (hydrazine) is connected to the pressurant system (nitrogen), the entire system is at the same pressure, so since there is a leak, every pressure sensor monitoring the system is trending down.

      (Time for my own bad analogy) Let's say you've got a Super Soaker with a pressure gauge in the water reservoir. You pump up the Super Soaker and put it in a box so that the only thing you can see is the pressure gauge. Now, somehow a hole forms in the reservoir. Because you can't see the reservoir, you don't know if it's your fuel (the water) or the pressurant (the air you pumped into the thing) that's leaking, but you know from the decreasing pressure reading that there's a leak present. That's essentially what's going on with Discovery. Hence, they're playing it safe and assuming the leak is fuel, when more likely it is the smaller nitrogen molecule that's escaping the system.

  3. Getting rid of it is a good idea by Megaport · · Score: 4, Insightful

    Hydrazine is nasty stuff but it is just one of the dangerous checmicals aboard the shuttle.

    When Columbia broke up, it was the possible presence of Hydrazine from the APUs that make the Texas Dept of Health issue warnings about approaching shuttle debris.

    The problem with spaceflight is that everything is so close to the edge. Performance requirements that can still leave a good safety margin mean that simpler and safer methods are often inadequate. Consumers don't have the same risk/reward ratio as people who sit on top of rockets for a living.

    -M

    --
    # grep slashdot access.log | grep html | sort | uniq | wc -l 2604
    1. Re:Getting rid of it is a good idea by Ohreally_factor · · Score: 3, Funny

      I'm trying to calculate the risk/reward ratio for those strapped underneath a rocket. So far, I keep getting divide by zero errors.

      --
      It's not offtopic, dumbass. It's orthogonal.
  4. 3 APU's yet only APU1 drives the landing gear ? by Anonymous Coward · · Score: 4, Interesting

    Seems off that only APU1 drives the landing gear, with a backup of pyrotechnics...

    "APU 1 is the only hydraulic system that can deploy the shuttle's landing gear. If APU 1 is out of action, pilot Mark Kelly would have to manually fire pyrotechnic charges to deploy the gear."

    http://www.spaceflightnow.com/shuttle/sts121/06071 4mplm/

  5. STS-9 APU Fire by Aglassis · · Score: 5, Interesting

    STS-9 came in with an APU on fire. Here is a video.

    --
    Suddenly, the hairy finger of a familiar monkey tapped me on the shoulder. It was time.--G. T.
    1. Re:STS-9 APU Fire by Aglassis · · Score: 3, Informative
      But are you saying this makes it less or more worrying?...

      I would say that it is less worrying for the astronauts, and more worrying for the engineers on the ground. The astronauts know that a fire has occurred before and that it wasn't deadly (though the circumstances are different). Mission control knows a fire has occurred before and doesn't want to take the chance again!

      On a side note, the two APU fires (I miswrote in my previous post--there were two!) were minor issues for STS-9 compared to the 2 failed GPC's and failed IMU that almost killed the astronauts.
      --
      Suddenly, the hairy finger of a familiar monkey tapped me on the shoulder. It was time.--G. T.
  6. Overconservatism by mcrbids · · Score: 2, Interesting

    NASA is crippled. Rather than cover the achievements of each mission, they cover the lack of failures. It's a no-win situation. If they screw up ANYWHERE, they look terrible. If they make it back ok, they wasted a ton of money on... what again?

    In the media, I've heard all about how they made sure the stupid thing can land, on at least 3 media sources. But WTF is the reason they launched? What are they up there for, other than to make it back alive? I could do that on a Mooney for alot less money and with alot less stress!

    This is being handled all wrong. They shoulda spun this as "making real forward progress sometimes hurts - there's risk in growth - DEAL WITH IT" - but instead they're trying to make it seem like it's a big deal to launch into low-earth orbit and make it back alive.

    How stupid!?!?!? We've been able to do THAT since the 1960s.

    This is a PR ball that's being dropped, and NASA is now neutered. It's a worthless waste of time. Send everybody home, take the (piddling, thanks to terrible PR management) amount of money that was being spent there, and give it to an organization that can LOOK FORWARD again...

    Give me a reason to get excited, or stop spending my damned tax dollars. (Oh, and don't mention Iraq, I marched in the streets with signs over that one!)

    --
    I have no problem with your religion until you decide it's reason to deprive others of the truth.
    1. Re:Overconservatism by Anonymous Coward · · Score: 4, Interesting

      You can't escape from taxes, and I'd rather see them spent on NASA than on Iraq.

      Did you ever watch one of those news conferences held with the astronauts/mission management team representatives? ALL questions somehow related to a concern for safety and NONE are actually asking whatever the crew have done that day. NASA is surely making a big deal on re-entry, but it's the media is making it sound like it's gonna be another Columbia.

      The overwhelming concern on safety is exactly what got me excited about these couple of "return-to-flight" missions. NASA is trying to MOVE FORWARD with the construction of the ISS while trying their best to keep the construction workers safe. If they slip and the program stalls it will not only be years and years of your and my tax dollars that go down the drain, but also investments from Russia, Japan, Europe and other international partners. It is ALREADY an international effort. It is a sunken-cost mentality and it is make-or-break for NASA.

      Quit acting like you don't care about the lives of those astronauts if they are given in the name of "progress". Everything that NASA does to protect them IS "progress". You protested furiously about the not having any more dead soldiers in Iraq didn't you? What makes you think it is any different in space?

    2. Re:Overconservatism by The+Snowman · · Score: 2, Funny

      It makes it 50% more difficult for her to come back as a zombie.

      --
      24 beers in a case, 24 hours in a day. Coincidence? I think not!
    3. Re:Overconservatism by icebrain · · Score: 3, Interesting

      FY06 NASA budget: $16.5 billion

      US population: ~ 300 million

      Total cost, per person: ~ $54.84

      About 25-30% of the population is too young to pay taxes - that leaves around $71 per taxpayer.

      To put this in perspective (albeit with 2004 numbers):

      NASA budget allocation: $15.5 billion

      Department of Education: $53.1 billion (29.4b for primary/secondary, 15b for higher ed., 1b for vocational)

      Housing and Urban Development: $31.3 billion

      IRS (tax collectors): $10.4 billion

      Foreign aid: $17.1 billion

      Department of Agriculture: $19.5 billion

      And an interesting pictorial representation:

      http://www.deviantart.com/deviation/9410862/

      --
      The meek may inherit the earth, but the strong shall take the stars.
  7. Minor technical issue? by Seiruu · · Score: 4, Funny

    A leak in a "gas tank" is a minor technical issue? :p

    "Hey there cowboy, word goes around that there's something wrong with my car."

    "Nah sir, just a little scratch."

    "Ah if it's just a scratch then I can live with it."

    "Yes sir, just a bit of gas leaking through that "scratch", so you might want to cut down on that smoking sir."

  8. Explosive bolts by OriginalArlen · · Score: 3, Informative

    The write-up missed the important angle that if they decide to power down the possibly leaky APU, they'll have to use explosive bolts to lower the undercarriage. That's never been used in flight before. That doesn't mean it won't work, of course, but it will make the re-entry and landing a little more interesting than usual.

    --

    Everything I needed to know about life, I learnt from Blake's Seven
  9. Actually yes, it may be by Flying+pig · · Score: 2, Interesting
    If you have a car that runs on gasoline (i.e. spark ignition high volatility fuel) you may already have minor gas leaks and you are probably losing a certain amount of fuel through evaporation, unless you happen to be in very high latitudes in the Southern hemisphere. Gasoline is so volatile that it is very hard to spot small leaks. In cars and trucks this is rarely that important so long as the engine compartment is well ventilated, but there is a reason why marine approvals bodies discourage inboard gasoline engines on boats (where there are going to be unventilated spaces, for sufficiently obvious reasons.)

    I had an undetected small leak in a Diesel system for some time because it only leaked under feed pump pressure, which meant the engine was running, and the heat volatilised the fuel which was then sucked into the air inlet above the leak. It may have been there for several years undetected.

    Despite all the fuss about it being hydrazine, it may be safer and easier to ignore it because any attempt to fix the leak may simply make it worse.

    --
    Pining for the fjords
  10. APU and some hydrazine Info by Jeff1946 · · Score: 2, Insightful

    The shuttle has 3 auxillary power units. One is necessary to land. They are routinely tested while in space. If one fails they land as soon as possible. The APUs are not small, they are powered by a 100 horsepower turbine which is turned by decomposing hydrazine over a catalyst. Sometimes on good movies of the shuttle after it has landed you can see the heat waves from the hot gases (nitrogen, hydrogen, and a little ammonia) from the decomposing hydrazine coming straight up from the shuttle.

    The larger thrusters and the rocket engine used by the shuttle in space are powered by methyl hydrazine reacting with nitrogen dioxide. These are hypergolic (burn on contact with each other) so no possiblity of them failing to ignite for a second or two then going boom which is possible with other fuels like hydrogen and oxygen. They are liquids at ambient temperatures so don't require cryogenic storage.

    Hydrazine, N2H4, is a great rocket fuel. It is a liquid with similar boiling and freezing points to water -- but can explosively decompose (it is dangerous to measure its boiling point), is toxic at ppm levels, is carcinogenic (ie all the rats that breathed it got nasal cancer), causes skin burns. Like most amines it smells like rotten fish. Believe it or not there are people who believe that low levels in the blood is an anti cancer agent.

  11. Once again, the engineers don't have a clue! by iamlucky13 · · Score: 2, Informative

    Hydrazine reacts in the precense of a catalyst such as silver or iridium, which is why combustion chambers of many reaction control rockets are lined with such. Hydrazine is semi-stable. It will breakdown in the precense of the catalyst or if it warms up to the proper point. If neither happens, you're fine. The engineers who actually know how the system is designed (ie, not you), and know where stuff can get into, where it might come into contact with a catalyst, or where it might warm up are the ones qualified to analyze the risk.

    As for the risk of explosion, well that's poorly written, but if you don't have enough to cause a pressure increase of damaging magnitude, well then there's nothing to worry about. In this case they have a lot less. That suggests to me they looked it over and decided it must be leaking in a way that there's no place for it to accumulate.

    Furthermore, according to NASA, they don't actually use pure hydrazine in the shuttle RCS jets. They use nitrogen tetraxide and monomethyl hydrazine (add on a carbon atom), which are hypergolics. They're more stable but they react spontaneously in each others presence.

    Of course, the shuttle engineers don't have a clue about any of this. They like playing dice with their co-workers lives.