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Golf-Ball Sized Hail Damages Shuttle

MattSparkes writes "The Shuttles March launch has been delayed to late April after golf-ball sized hail caused 7000 pits and divots in the foam that shields the fuel tank. NASA say it's the worst damage of its kind that they have ever seen, but hail is not a new problem for the agency. In 1982, a hailstorm damaged the sensitive heat shield tiles on the Columbia's wings. The damaged tiles then absorbed about 540 kilograms of rain. Once in space, the orbiter faced the Sun to allow the tiles to dry out."

14 of 118 comments (clear)

  1. Heh, apparently hail ain't their only problem by bad_fx · · Score: 4, Interesting

    [quote]NASA has had less serious problems with fuel tank foam as well. In 1995, a shuttle on the launch pad had to be returned to its hangar for repairs after woodpeckers punched about a dozen small holes in the tank's insulation.[/quote]

    That got a bit of a chuckle; It's in the article linked from TFA.

  2. Paradigm shift by TWX · · Score: 4, Interesting

    Maybe there really is something to all of those science fiction movies that show space ports opening like a clamshell a few minutes before the spacecraft lifts off, especially if the air inside was temperature and humidity controlled. That kind of thing might have prevented Challenger's destruction and would keep any craft free from weather-related damage before takeoff...

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    1. Re:Paradigm shift by hcdejong · · Score: 5, Informative

      The only problem with that is keeping the clamshell (and the whole building) from being blasted to smithereens during takeoff. The noise level alone is enough to crumble concrete, add to that the temperature and pressure, and you see why rockets are usually launched in the open. True, missiles are often launched from canisters or silos, but:

      1. Smaller missiles often use a cold-gas ejection system. The motor doesn't ignite until the missile is out of the canister. Some systems (e.g. Mk 41 VLS) ignite the missile in the canister. In this case, the canister consists of an inner tube that contains the missile, and a fixed outer tube. When reloading, the inner tube is replaced. This is doable for a missile, not so much for a Shuttle-sized rocket.

      2. For larger missiles (ICBMs), a reusable launch site isn't the top priority. Damage to the silo is more acceptable here than for a NASA launch facility.

    2. Re:Paradigm shift by 140Mandak262Jamuna · · Score: 4, Informative

      ISRO has fixed launch pads and the Vehicle assembly building moves on rails out of the way for launch. NASA has a fixed Vehicle assembly building and the rocket moves on very complex tracked vehicle a few miles to the launch site. So far ISRO has not launched anything the size NASA has. The largest payload by ISRO, a six ton Low earth orbit, 1 ton Geostationery payload (quoting from memory, pardon errors) is very small compared to what NASA has done. So the building capable of assembling something the size of space shuttle cant easily move out of the way. But the could try to create a simpler building mainly to protect the vehicle without all that expensive jigs and assembly equipment that moves out of the way on the day of launch. They would not really like to have a fueled vehicle inside a building.

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  3. Rain by saskboy · · Score: 3, Interesting

    So Columbia survived a half a ton of rain in its fragile shield, but was brought down by scarring foam. How odd space flight can be...

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    1. Re:Rain by Anonymous Coward · · Score: 3, Interesting

      What is more shocking is the fact that they deliberately took up half a ton of water up into space.

      I wonder how much such a worthless payload costs in terms of fuel needs.

      Would it not have been cheaper to dry the shuttle while on earth? and spare a couple of hundred liters of fuel?

  4. hang on... by symes · · Score: 5, Funny

    Golf balls have bumps and divots over the surface to enable longer flight times. Surely these additional bumps will also aid the shuttle's aerodynamics?

  5. That is what you get having it in Florida by DaveV1.0 · · Score: 3, Funny

    All those damned retirees and there golf. Worse than kids, I tell ya!

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  6. Re:I do the same by DeeVeeAnt · · Score: 3, Funny

    So, how do you expect it to survive re-entry then?

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  7. Re:Exactly how hard... by SydBarrett · · Score: 4, Funny

    Uh oh, NASA forgot to put the shuttle in the garage after they got back from the mall. Their dad is gonna be SO pissed.

  8. Re:Obviously by aadvancedGIR · · Score: 4, Funny

    That foam really tied the fuel tank together, did it not?

  9. Re:Obviously by saboola · · Score: 3, Funny

    What they need is The Ding King!. (As Seen On TV!)

  10. Re:Obviously by Rob+T+Firefly · · Score: 3, Funny

    You want foam? I can get you foam. Believe me, there are ways, dude..

  11. Re:Hanger Queen by Rei · · Score: 3, Informative

    No, it just goes to show how easily people ignorant of the difficulties of getting to orbit can make fun of those who actually have to deal with them. Rockets must be built incredibly light. Unfortunately, for the time being, this means flimsy. Even an extra coating of paint could kill the amount of payload they could take up.

    Also, in constant dollars, the Apollo Saturn V stack was probably more expensive; it depends on how you do your accounting. And it, too, was vulnerable to weather. NASA was simply braver (perhaps crazier) back then. They even launched once during a thunderstorm -- Apollo 12. I love the logic of that one. There's a thunderstorm, and we have a gigantic vehicle full of explosive fuel, made of highly conductive metal. Lets have it launch so that it gets up to the charge layer, with a trail of ionized exhaust gas leading straight to the ground. ;) When it was struck by lightning, it nearly caused the termination of the mission -- knocked the fuel cells offline and scrambled the data from the navigational computer. Thankfully, the computer damage could be worked around due to an electrical engineer in Mission Control who knew a workaround.

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