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IBM Doubles CPU Cooling With Simple Change

Ars Technica is reporting that IBM has discovered a new cooling breakthrough that, unlike several other recent announcements, should be relatively easy and cost-effective to implement. "IBM's find addresses how thermal paste is typically spread between the face of a chip and the heat spreader that sits directly over the core. Overclockers already know how crucial it is to apply thermal paste the right way: too much, and it causes heat buildup. Too little, and it causes heat buildup. It has to be "just right," which is why IBM looked to find the best way to get the gooey stuff where it needs to be and in the right amount, and to make it significantly more efficient in the process."

23 of 208 comments (clear)

  1. And people thought they were cool polishing...... by malfunct · · Score: 3, Insightful

    I find it kind of funny that after all these years of proper modders polishing the hell out of thier heatsink and spreader, along comes IBM and makes them rough and it cools better :)

    That said, its probably only better in the average case but less good than the ideal case due to the fact of having less contact in the microgroove areas.

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  2. Re:Excellent by unborracho · · Score: 4, Informative

    sure, it does. Less fans = less power consumption.

    --
    "You had this look that of an angel, it was such a bad disguise" --Dishwalla
  3. Good, it was the worse part! by moore.dustin · · Score: 4, Insightful

    Everything about putting together a new computer, or installing a new chip set is pretty straight-forward, except for the thermal paste. While nothing is to complicated, it is the only factor that is not clearly right or wrong depending on how you do it. Couple that with it being the hardest thing to reach in/on the computer, I am glad to see some changes are being made. It would be nice to simplify the process down to be just as easy as setting the fan on top of it.

    1. Re:Good, it was the worse part! by drinkypoo · · Score: 3, Interesting

      I just want a CPU with an integrated water block. It will require quite a bit of care to make sure that you don't gum it up, but it would solve all these heat transfer problems once and for all. Plus, if I can get water cooling everywhere, then I can eliminate all but one fan (which can be large but slow and thus quiet) and one pump, which will be immersed in the reservoir and thus quiet. I actually have a water block and a pump and just scored a tiny oil cooler to use as a reservoir, but my next system will probably be dual-dualcore so my one corny water block that I made in machining class will probably go unused. It was still a fun exercise.

      --
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  4. Re:So... what did they do? by malfunct · · Score: 3, Informative

    They etched a series of microgrooves on the surface of the headsink to act as a channel for excess thermal paste. This is supposed to make much better contact than a smooth surface.

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  5. Artic Silver provides great instructions... by madhatter256 · · Score: 5, Informative

    When i ordered my Artic Silver compound, the website had some instructions on how to apply the paste depending on what type of CPU you own. These instructions can be applied to any kind of thermal paste.

    here's a link.

    http://www.arcticsilver.com/instructions.htm

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  6. Sadly by Khyber · · Score: 4, Interesting

    this isn't taught where I work, and as a result oftentimes we get the units we fixed sent right back for overheating and shutting down. Pop off the heatpipe and fan assemly on the laptop mtherboard, and whoa-nelly! The ENTIRE SURFACE OF THE PROCESSOR'S COATED with thermal paste.

    Each tube of thermal paste we get contains about 4CCs worth of thermal paste - MORE than enough to handle about seven or so CPUs. Instead, the entire tube gets shot onto the proc, because the syring is labeled "Single use only" (Yea, that's what I thought.)

    Roughing the surface of the core casing seems like a good idea, but I dunno, most thermal compounds are rather gritty as is and wont' fit into those uber-tiny grooves. A more liquid thermal ahesive would see to be a better idea if you're going to mar the surface of the core's protective casing, I would think.

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  7. Re:And people thought they were cool polishing.... by feceus · · Score: 3, Informative

    If you'd ever taken the time to actually try lapping the heatsink and heat spreaders rather than making fun, you would notice a significant drop in temperatures.

    Even today with the new Core 2 Duo CPUs, the IHS have been found to be concave. Personally having lapped my CPU, the load temperatures dropped 10 C - nothing to sneeze at.

    This article is more about the refinement of a technique. Notice how the article states "micrometer-length trenches", and not surfaces filled with ridges you can feel by running along it with your finger nail.

    Most overclockers know that you get diminishing returns the further you polish the surfaces anyway.

  8. Stirling Engines by rrhal · · Score: 4, Interesting

    When will someone get a clue and power CPU fans with Stirling Engines?

    --
    All generalizations are false, including this one. Mark Twain
  9. Re:Excellent by Chacham · · Score: 4, Informative

    It doesn't help power consumption, but better cooling = less fans = less noise.

    Actually, it helps *very* much with power consumption. Usually, resistance goes up as the tempeature does. For example, this is what an incandescent bulb relies on. What this means, is that as the chip gets hotter, it will resist more, causing a need for higher output to get the same usuable energy. By cooling the chip, its resistance stays low, allowing a higher efficiency in power usuage. IOW, less heat, less energy required.

    Secondly, as another commentor pointed out, there's the fans that are use to cool it down, which indirectly allows for a lower power-consumption.

  10. Gooey stuff by Experiment+626 · · Score: 4, Funny

    IBM looked to find the best way to get the gooey stuff where it needs to be and in the right amount

    I know some sites with plenty of AVIs that will show you how to do that...

  11. Previously announced in October by writertype · · Score: 4, Informative
    Extreme Tech had this last year. With even more pictures! :)

    Story is here.

  12. cores aren't exposed anymore by Imazalil · · Score: 3, Interesting

    I could be wrong, but I believe that the polishing was done back in the day when the core was exposed (back in the Athlon days) so that the heatsink would make the best contact it could with the core. The core was such a small dense area that the best contact possible was needed. Now that everyone has a spreader on their core(s) the spreader itself does most of the immediate heat relieving and the contact between the spreader and cooler is much larger. With the larger area of contact using the super polished method it is much harder to get an even 'sandwich' across the entire area of the spreader, thus the move to the rougher finish.

  13. Did you read the article? by Fallen+Kell · · Score: 4, Insightful

    And if you did, you will know that the thermal paste itself is very inefficient for its thermal properties compared to the metal surface of the heatsink. What IBM has found out is a way to cheaply and quickly put a heatsink on the CPU which uses less thermal paste (1/3 less), which results in a 50% increase in cooling capability of the heatsink. What they don't tell you is that the idea way is to spread the paste using a hard straight edge with a uniform height over the cpu itself and apply an extremely smooth heatsink to this. But, this process takes too long for it to be worth it in mass production. It typically takes me 2-3 minutes to spread the thermal compound and mount the heatsink on a chip. In a production line, it needs to take 5-20 seconds.

    All IBM has done is develop a better method compared to their previous less efficient method. It is still worse then someone taking the time to lap the heatsink level and smooth and properly spread the true correct amount of thermal compound on the CPU then IBM's new method. To give you an idea, IBM is still using around 10x more thermal compound then is used in hand built systems. As you saw, a 1/3 reduction resulted in 50% increase in performance. Imagine then what a 9/10 reduction would result... The compound itself has the highest/worst thermal co-efficient in the cooling system. It makes a lot of sense that getting less of it in there will increase the performance. The key to reducing this substance is having a heatsink that will fit perfectly flush with the CPU.

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    1. Re:Did you read the article? by maxume · · Score: 5, Informative

      An easy way to think about it is that the paste is better than an air gap, but worse than contact.

      --
      Nerd rage is the funniest rage.
    2. Re:Did you read the article? by dreamlax · · Score: 4, Interesting

      It typically takes me 2-3 minutes to spread the thermal compound and mount the heatsink on a chip. In a production line, it needs to take 5-20 seconds.

      2 or 3 minutes? I work for Toshiba, and I fix laptops every day. It only takes me 5 seconds to apply thermal grease, if that. It is also compulsory for us to perform hardware stress testing if we change the motherboard, RAM, CPU or graphics card (if present). The report tells us how quickly the core heats up, to what temperature, how fast it cools once the CPU steps down to its slowest speed etc. Provided those figures are satisfactory, I don't have to reapply thermal grease.

      Please don't think I'm calling you incompetent or anything, taking your time on this sort of thing is ideal, you don't want to over- or under-do it. I'm just used to re-greasing CPUs every day.

      The way I was taught was (provided you're squeezing it out of a syringe or something) to make a Hershey (as in Hershey's Kiss). Put a Hershey of grease in the very centre of the core, and the flat surface of the heatsink will spread it across the entire core. It takes a while before you realise what is a good sized Hershey. Just about all of the time when I run the stress test on a good sized Hershey the report will return "optimal performance". I've been told by other laptop technicians that this technique is crap, but even after a year, the same grease will still return "optimal performance".

    3. Re:Did you read the article? by theantipop · · Score: 4, Informative

      Not true. Artic Silver changed their recommended instructions a couple years ago to the BB-sized dot in the middle of the core technique. This reduces the chance of air bubbles that can occur when you try to level the compound manually because the pressure of applying the heatsink will do a much better job.

  14. Re:the last time i did it by Anonymous Coward · · Score: 3, Informative

    First, you should have done some research. I don't care how much was in that syringe, it was probably too much -- you only need a small amount of thermal paste, just enough to fill the tiny gaps between a CPU and the heat sink.

    Second, removing the case's cover will completely disrupt the air flow inside. If that actually makes your CPU cooler, you have some serious problems with the way your fans are set up. If they're set up so that they're constantly pushing cold air over the CPU and hot air out of the case, it should, in fact, be cooler with the cover on.

  15. Re:And people thought they were cool polishing.... by thrawn_aj · · Score: 4, Informative

    along comes IBM and makes them rough and it cools better :) Hmm, I am not a modder, but I am a lab rat and roughening is a common technique used to increase the effective available surface area that is in contact with the heat-sink compound. This is not limited to CPU cooling and it's a little strange that it's taken so long to implement. Chemists play the same trick when they want to increase the rate of a reaction, powder up your reagents, or your catalysts. Of course, this will work only up to the point where the heat-sink particles (micron sized here I'd guess) can SEE the extra surface area. Hence, there exists a limit to how rough or how fine you want the surface beyond which range the cooling gets less efficient. A fine grit sandpaper (as a responder suggests in this thread) should be the way to go.
  16. Re:Excellent by Anonymous Coward · · Score: 4, Insightful

    Multiply that by a few [hundred] million computers and suddenly you're saving a few [hundred] MW. See also: this post.

    I'll never understand why people are so quick to dismiss seemingly trivial power savings. What's trivial on the single-person level is not-so-trivial on a global level.

  17. Re:I don't think I'm reading this the same way... by owlstead · · Score: 3, Interesting

    Mod parent up. If I look at the picture, where it says "chip-cap" and the paste is between the chip and the cap, then this is definitely a different area than between the chip cap and the heat spreader. Actually, the front page story reads "Overclockers already know how crucial it is to apply thermal paste the right way: too much, and it causes heat buildup." Of course, before that, a really good reader had already read "between the face of a chip and the heat spreader that sits directly over the core." But since this is Slashdot, most comments seem to be off the mark.

  18. Wrong grease. by gpburdell · · Score: 4, Insightful

    I hope every one realizes that this has nothing to do with the goop you put on before you snap your heatsink on. This is the thermal grease that goes on the die before they put the cap on processor.

  19. Re:And people thought they were cool polishing.... by Anonymous Coward · · Score: 3, Insightful

    Erm... You might not have noticed, but this technique is for the heat transfer between the CPU chip and the heat-spreader, NOT the heatsink bolted on later. This is inside the chip package, and underneath the metal plate you're thinking of as the CPU contact. You have no access to this interface, since it's sealed in the chip carrier. This interface uses a completely different compound as compared to the stuff you use to attach a heatsink, and the design they've come up with actually does work considerably better for this application, in addition to improving heat transfer, it also reduces application force, improving manufacturing yield, and therefore reducing cost.