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The Modern Ease of 3D Printing
An anonymous reader writes "What will it mean when 3D fabricators become cheap and common? A NY Times article explores the ease of copying objects by scanning them with NextEngine scanner and sending them to 3d 'print shops'. The experiments were done with Legos because most of the things around his office were protected by copyright. What will happen to the economy for engineering when we can just download a pirated description of a machine and 'print' it out? 'The world is just beginning to grapple with the implications of this relatively low-cost duplicating method, often called rapid prototyping. Hearing aid companies, for instance, are producing some custom-fitted ear pieces from scanned molds of patients. Custom car companies produce new parts for classic cars or modified parts for hot rods. Consumer product makers create fully functional designs before committing themselves to big production runs.'"
"The experiments were done with Legos because most of the things around his office were protected by copyright"
Um, the Lego folks might want to have a word with him...
There are a wide variety of technologies in the marketplace and each have their advantages. Alas, I couldn't write a survey. The Z Corp models look flashy in the pictures because they're in full color, but they're probably not the strongest.
Some of the other systems from companies like Dimension or Stratasys use stronger plastics but can't produce multicolored items.
Some can produce fully working items right from the printer . They deposit two types of material: one soluable and one insoluable. After the thing is printed, you wash away the soluable stuff and the gaps open up. It's amazing. I've played with fully adjustable crescent wrenches that are built with almost the same precision as the ones from Sears. The plastic isn't as durable as metal, but you can certainly build things with the wrench. I'm told one of the cooler demonstration items is a bicycle chain that's fully assembled after the wash.
In some sense, these pre-assembled machines are better than traditional manufacturing techniques because you can build working items inside of sealed shells. There's no ship-in-a-bottle paradox because everything is built from the bottom up.
One of the reasons I wrote the piece is because things are getting pretty cheap. Not Game Boy cheap, but something that's in line with the historical cost of photography. We're not at the introductory price of a Kodak Brownie (supposedly $1 in 1900), but we're near the price of early cameras when adjusted for inflation. The NextEngine costs $2500 new and the print shops will build items for about $70-$200.
We're getting near affordability for the "prosumer" who might want a hobby. I can imagine that these devices might be very useful to model train hobbiests, artists, and others. One artist I know builds Joseph Cornell-like boxes filled with historical scenes. They're great, really.
Rep-Rap The open-source rapid prototyping system.