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40% Efficiency Solar Cells Developed

gtada writes "A story published at Physorg.com discusses recently published research into the fabrication of solar cells that surpass the 40% efficiency milestone. Such devices would be the high water-mark to date, and hint at the possibility of even more effective technology. 'In the design, multijunction cells divide the broad solar spectrum into three smaller sections by using three subcell band gaps. Each of the subcells can capture a different wavelength range of light, enabling each subcell to efficiently convert that light into electricity. With their conversion efficiency measured at 40.7%, the metamorphic multijunction concentrator cells surpass the theoretical limit of 37% of single-junction cells at 1000 suns, due to their multijunction structure.'"

25 of 357 comments (clear)

  1. Buy gallium futures? by Animats · · Score: 5, Informative

    It's another gallium-based technology. That's going to limit it. There's just not that much gallium available. 30%+ efficient cells using gallium have been around for a few years, but other than on spacecraft, and the Stanford Solar Car, they're too expensive to be useful. They talk about "concentrator cells", but that means mirrors and trackers, running up the system cost.

    Citation: King, R. R., Law, D. C., Edmondson, K. M., Fetzer, C. M., Kinsey, G. S., Yoon, H., Sherif, R. A., and Karam, N. H. "40% efficient metamorphic GaInP/GaInAs/Ge multijunction solar cells." Applied Physics Letters 90, 183516 (2007).

  2. suns by wizardforce · · Score: 4, Informative

    The Spectrolab group experimented with concentrator multijunction solar cells that use high intensities of sunlight, the equivalent of 100s of suns, concentrated by lenses or mirrors. Significantly, the multijunction cells can also use the broad range of wavelengths in sunlight much more efficiently than single-junction cells.

    when the article talks about hundreds or thousands of suns, it means they used mirrors and lenses to concentrate the light that falls on a much larger area to then fall on the solar cells. this leads to the solar cells generating a lot more electrical power and thus makes it more economical to produce power from soalr energy as compared to not using mirrors or lenses to focus light onto the panals.
    --
    Sigs are too short to say anything truly profound so read the above post instead.
  3. Re:The main issues by Anonymous Coward · · Score: 1, Informative

    "How many days/months/years would it take to "pay back" the cost of manufacture, in energy?"

    Typical modern solar cells cover their energy costs in 3-7 years and last for 20-30. Do your own math.

    How long does it take for fossil fuels to "pay back" their energy costs? Oh, wait -- they're non-renewable and finite. They NEVER pay back their cost, they just "pay it forward" to the next oil source at ever-decreasing efficiency.

  4. Efficiency is a big problem by Anonymous Coward · · Score: 2, Informative

    The cost of the cells is only one part of the expense of the system. With sufficiently inefficient cells, they could never be installed economically. IIRC, it is possible to make amorphous cells for just about free but there's just no point because they are so darn inefficient.

    http://en.wikipedia.org/wiki/Solar_cell

  5. Re:The main issues-Power cost by Erioll · · Score: 4, Informative
    Directly from Wikipedia

    Solar cells and energy payback

    There is controversy over whether solar cells produce more energy than it takes to make them. The energy payback time of a solar panel, assuming a working lifetime of around 40 years, is anywhere from 1 to 20 years (usually under five)[2] depending on the type and where it is used (see net energy gain). This means solar cells can be net energy producers meaning they generate more energy over their lifetime than the energy expended in producing them.[3][4] According to some experts studying the question, solar cells do generate positive net energy when the energy consumption of manufacturing and distribution are taken into account.[5]

    So yes, this depends highly on the materials used and manufacturing process as to whether the energy payback is an issue or not. 1-20 years? Let's hope this technology is on the low end of that scale.

    Also, two more issues came up that I forgot in my original post:
    1. Exotic Materials: The materials advertised in this article are not... common. I highly doubt this helps either the mass production price, or the long-term availability of such.
    2. Lifetime: How long does a panel actually last? Few manufactured items of any kind have infinite lifespans. Is the manufactured solar cell "stable" chemically/physically? This ties in slightly to my old heat/cold question, but when stressed by weather, will it hold up?
    Most of my questions are challenges to be overcome, not "Death knells" to trying. But they're also things to be aware of when anything's announced with too much enthusiasm.
  6. Dupe from December by Gertlex · · Score: 3, Informative

    http://hardware.slashdot.org/article.pl?sid=06/12/ 06/027228

    Ahh well. More publicity for Spectrolabs... :)

  7. Re:Efficiency by dteichman2 · · Score: 4, Informative

    The solar cells are extremely expensive due to the Gallium in them. It's cheaper to have 1 solar cell with a thousand mirrors reflecting onto it. Hence the stellar luminosity of 1000.

    --


    Silence is golden... and duct tape is silver.
  8. Re:Cut to the Solar Chase: Nuclear Reactions. by AK+Marc · · Score: 2, Informative

    I don't know of any solar rockets yet.

    http://en.wikipedia.org/wiki/Solar_sail

  9. Re:Is efficiency the problem? by Rei · · Score: 2, Informative

    This is an incorrect statement. Even when we have cloud cover (and man is it dreary here for 8-9 months of the year), we have 70 to 80 percent of the sunlight you would get on a sunny day.

    No, *that* is an incorrect statement. I think you're mixing up UV transmission with visible spectrum transmission. Clouds absorb and reflect 35-85% of radiant energy. Even worse, cloudy-day sunlight is diffuse, so you can't optimize your panel angle effectively and you have no choice but to suffer flat plate losses.

    Cloudy days don't seem that much dimmer because our eyes have a logarithmic intensity response.

    --
    "Now," she thought, watching the dolphins adjust their bowties, "might be a good time to up my medication."
  10. Re:Is efficiency the problem? by WillAffleckUW · · Score: 5, Informative

    I'm sorry, but you are decidedly incorrect. The amount of sunlight that can be converted on a fully overcast day in the Seattle-Tacoma region is normally in a range of 70 to 80 percent for photovoltaic solar cells in terms of solar energy.

    You might want to investigate it yourself - just pop over to Seattle City Light on the City of Seattle website and read up on it.

    Now, the solar cells we use to POWER some of our public buildings, bus shelters, and schools here are not as efficient as the 40 percent that this Letter in Applied Physics speaks of, but they are about half as efficient.

    Cloud cover as you understand it, depends on visible light spectra. The solar cells absorb far wider bandwidths, at least the ones in common use here.

    If we were a snowbound or ice-storm city like many others - which we are not - it is possible that your statement would be less inaccurate, as the ice crystals and heavier cloud formations might refract more of the effective solar energy, but we tend to only have a mild drizzle due to the consistency of our cloud cover.

    Or haven't you noticed?

    Don't believe me? Go look at the bus stops with LED readouts along N 45th, some of the public schools (including two my son went two and the high school he's in now), and even Seattle Center's public meeting rooms.

    See - solar cells. Perfectly happy solar cells.

    Some people use solar water heaters on their rooftops here, and if you look around Phinney Ridge you'd see a few of them. There's a reason they're frequently referred to in the Seattle Times supplements on Green Houses - people USE them. Because they make sense here.

    Here endeth the lesson.

    --
    -- Tigger warning: This post may contain tiggers! --
  11. Re:Is efficiency the problem? by mobby_6kl · · Score: 2, Informative

    Of course it's a cost/watt thing, except that the cost of the panel is not the only thing in the "cost" part there. There are a lot of overhead costs associated with solar power such as installation and maintenance, plus there's the fact that you usually can't cover the whole roof with them since roofs are often used for other useful purposes. These costs can be reduced by using fewer (smaller) more efficient panels. Also, the per m2 panel prices can go down only that far (unless Al Gore subsidizes them), so the new more efficient panels could show more significant price drops than the low-efficiency ones. Conclusion: better efficiency == good.

  12. Re:Studebaker Nuclear Reactors by bill_mcgonigle · · Score: 4, Informative

    I have yet to see any scientific papers that agree with your statement in any of the online Energy journals.

    Would UC Berekeley's Nuclear Engineering department be a reputable enough source for you?

    They quote less than a ton of waste per GW-year. Conventional is about 35 tons per GW-year.

    I'll make a note to find the reports from the Argonne Labs prototype when I get some library time in.

    --
    My God, it's Full of Source!
    OUTSIDE_IP=$(dig +short my.ip @outsideip.net)
  13. Re:Efficiency by njh · · Score: 2, Informative

    Unfortunately a heat engine that would use even a significant amount of that 60% heat is going to require temperatures greater than the operating temperature of the solar cell. The solar cell itself is in fact a heat engine operating at roughly 42% of the theoretical maximum efficiency, which compares well with all but the biggest fluid based engines.

    However, if you want heat, rather than work, you should be able to collect all of that 60% - thermal desal, domestic hot water, space heating - all are easily doable.

  14. Re:Is efficiency the problem? by moderatorrater · · Score: 2, Informative

    The problem is that the materials used to manufacture these cells are expensive. Economy of scale reaps the greatest benefits where the basic materials are/can be plentiful and the manufacturing is the major cost. However, if the cells are made of pure gold laced with diamond-studded glue (probably not, although the article never says what they're made of), then a larger amount being manufactured is going to have either a minimum reduction in cost or a large inflation of the cost (plus wedding rings will become more expensive).

    My guess is that the materials are the expensive part.

  15. Re:The main issues by sampson7 · · Score: 4, Informative

    If solar is less expensive than the available clean conventional sources then this might make sense. Otherwise, why bother? It's only in situations where you're already near existing daytime conventional capacity and the deployment of solar is much faster/cheaper in the short term than deployment of another clean conventional source that it might make sense. But if solar is expensive and/or time-consuming to deploy (relative to deploying another clean conventional source) then it simply doesn't make sense to use it even if it's only for dealing with peak load.

    Forgive me, but you are completely wrong about this. Peak periods are exactly when things like solar really "shine." There are a couple thing you must understand about the interstate electricity grid:

    First, is that it is over-designed on purpose. Most major utilities have operating reserves of power generation of between 12 - 18 % of the day's anticipated peak demand. On any given day, the system operator will have tens or hundreds of generation sources that it never dispatches (e.g., uses to produce power), but that are there "just in case." This means that utilities have multiple dispatch solutions in order to meet load (load being a measure of people who want to use electricity).

    The second key principle is that utilities select their generation resoures based on a "least-cost dispatch" basis. While in practice, this gets incredibly complicated (and also includes environmental factors), the utility will pick the least expensive generators that can produce enough power to adequately supply the day's demand. In practical terms, this means that the utility will dispatch the dirtiest and most expensive to operate (on an incremental cost basis) generating facilities last.

    The third principle is an outgrowth of the first two. On peak demand days (think middle of summer, air conditioners running at full blast, etc.), the number of dispatch options available to the utility decreases further and further as it commits an ever-increasingly greater share of its total generating capacity to meet demand. This means that your nastiest, dirtiest, foulest, most expensive generating facilities are dispatched on such days.

    Imagine this scenario. You are Utility X. You have the following five generating facilities at your disposal:

    1000 MW nuke.

    500 MW cheaper, clean(er) coal.

    500 MW slightly less cheap dirty coal.

    100 MW incredibly expensive natural gas.

    20 MW aging oil burner that spews out more toxics that Paris Hilton on a breathalyzer AND costs more than the GDP of small nations to operate.

    Total installed capacity (a fancy term for the total amount of generation): 2110 MW.

    Now imagine that hellishly hot day. Demand immediately soars to 1500 MW -- and it's not even 11 am yet. You commit your nuke and your clean coal facility. Now it's 2 pm and demand hits 2000 MW. Throw in the dirty coal. Four pm rolls around and demand hits 2040 MW. Thow in that expensive natural gas peaker! (Don't worry -- the rate payers will just end up eating the extra -- your investors are safe.)

    Now it's 4:47 in the afternoon. The peak of the peak. You're at 2099 and still rising.... You are getting ready to commit the oil burner at a cost of several millions of dollars and countless hazy days. Do you need it?

    Well, maybe not. If you were a smart utility executive, you invested in Demand Response and paid some of your customers to go off-grid on days like this. Additionally, you've been incouraging customers to install solar panels that are all furiously generating power right as it's needed most.

    This is the moment where solar pays for itself. By reducing the peak demand by only a smidge, you reduce energy bills substantially. Solar is also one of the few alternative/clean sources of energy that peaks along with demand. Wind, for example, tends to blow off-peak. (This is even more true when you facto

  16. Re:Cut to the Solar Chase: Nuclear Reactions. by QuoteMstr · · Score: 2, Informative

    Yes, using wind, hydroelectric and solar power should be used where appropriate. But they're all variable, especially solar and wind power. Wind power is great, but limited (and some people perceive it as an eyesore.) Solar power requires very large areas of land to work -- it's a good supplement to make use of otherwise-wasted areas like roofs and wastelands, but in many areas, especially at higher latitudes, it's useless.

  17. Re:Is efficiency the problem? by kiracatgirl · · Score: 3, Informative

    The solar panels go ON the roof. You don't make a roof out of them; that would be ridiculous.

    You know all of those shiny office buildings in big cities? That's all, wonder of wonders, glass. If you can have an entire 20, 30, whatever-story building with glass exterior walls, you can put some glass on your roof.

  18. Re:Is efficiency the problem? by thpr · · Score: 5, Informative
    I believe that most solar cell manufacturing processes would scale well

    Not particularly. Because they rely on semiconductors, they only scale as well as the fabs to build them. The problem has been that the solar industry uses plants that are at the end of their semiconductor chip fabricating life; thus they do not wield great efficiency due to small wafer sizes. They also suffer from the base challenges of dealing with silicon wafers (raw cost of wafers, dicing costs, etc.) The same cost problem exists with LEDs. It's interesting to note how GE is focused on cost of production in OLEDs rather than their efficiency on GE's Global Research Blog post. Following that analogy, it's not the 40% efficiency that will launch solar cells, it's 10% efficiency at 10% of today's cost (It's about cost/kWh).

    Now, if we could only figure out some way for the oil companies to reap massive profits from such a scheme, I'm sure it would happen in no time.

    You mean oil companies like BP and Royal Dutch Shell? ... two of the top 6 producers of solar cells?

    I'd note that most oil companies do have lots of research into alternative (non-oil) energy. It's just hard to see in their financials because oil is so lucrative. The major one that realy gets criticized for its lack of investment in areas like solar is ExxonMobil - and the reason they don't is probably the same reason that Cisco doesn't tend to develop most of its revolutionary technology inside the company. XOM and CSCO both have tons of cash, tons of cash flow and a well-priced stock giving them the ability to simply buy a producer of new equipment if it becomes a valuable market. Why bother to spend tons of money on basic research when you can let the newcomers fight it out in the market and just buy the leader when the time is appropriate? As strange as it is, that's R&D economics at many large industry-leading corporations. It's "efficient outsourced innovation".

  19. heat by Anonymous Coward · · Score: 1, Informative

    Excess heat kills conventional panels. That's the main reason you aren't seeing mirrors on home systems. Guys have been trying it for a long time and except for some highly tuned exotic systems it just doesn't work all that well. A regular solar panel sitting by itself in the sun gets *freekin hot* to the touch, tripling that would make it a little oven and fry the electronics. Ya, you can do it for a short time frame (I have done some experiments with it), but you'll cook your expensive panels. Try it yourself, go drop 500 bucks on a panel and a charge controller and one cheap storage battery-your basic small scale rig. Now add a few mirrors to the deal, sit back and watch what happens.

    Or, send me the 500, a few weeks later I'll send you back 250, you'll come out ahead!

    Nope, the real revolution in solar is the non exotic metals and very very little silicon needed cheap "printable" panels/film sheets like nanosolar are putting out. Not as efficient, but much cheaper to make and sell. So you need more of them-so what? Like others have pointed out, for 99% of the PV usages out there, it's dollars per watt, not watts per square meter.

    And my bet is hydrogen will turn out to be the "storage battery" that most solar installations will be using in the future.

    Anyway, solar is affordable now for most people in reasonably sunny locales who are paying off a normal mortgage-just include it with that (which you can do now most places). And the reason is you get a locked in price for your electricity for the next 30 years. Until your local electrical utility can give you a fixed price per kilowatt hour guaranteed for 30 years-all the speculation on pricing levels and ROI that solar detractors spout is FUD pulled from their stinky orifice.

  20. Re:Is efficiency the problem? by CatOne · · Score: 2, Informative

    c'mon... that information is readily available.

    Some important notes... Oil is in the $60/barrel range (you can go check commodities but it's there +/- $10 from my recollection).

    A barrel of oil has 42 gallons

    In refining, typically a bit over 50% makes it to auto gas:

    http://www.energy.ca.gov/gasoline/whats_in_barrel_ oil.html

    So we're talking $50 to $60 to get 21 gallons of motor fuel. That's a fair chunk of change.

    Oh, and I found this all in about 30 seconds with Google. Ever heard of it?

  21. Re:The main issues by Restil · · Score: 2, Informative

    1. Efficiency: This article talks about brightnesses of 100 suns. Well what about 1 sun? Or fraction of that (cloudyness)? Are these efficiencies realized then too? If not, does the technology still work at or near where that is?


    Probably about the same. The point is, you can ramp up the solar energy hitting the cell 1000 fold and still get 40% efficiency from it.

    Power cost: I've seen it said that many solar cells don't give back the energy required to manufacture them. By that I mean, acquiring the materials (mining, etc), refining them, and manufacturing them all take energy. How many days/months/years would it take to "pay back" the cost of manufacture, in energy?


    A conventional solar cell will pay for itself in 10 years, at least based on what I could purchase the cells for vs. what the power cost 10 years ago. Power costs more now, so the ROI is probably less now.

    Monetary cost: How much will this cost at the consumer level, for which wattages? How big would they have to be to cover some typical consumer usages?

    I think a 12 sqft conventional solar panel will produce about 100 watts. YMMV. Do the math.

    Power storage: With solar, it all eventually comes back to storing the power, as they obviously don't operate in darkness. So how much would the batteries cost (initially, and in maintenance) to make this a viable power solution? How much wattage would you need to have enough "storage" for nighttime? Or more practically, for a few cloudy/rainy days in a row?

    This is only really an issue if you're off the grid. If you live in an area where you can sell your unused power back to the company, then you can use your power meter to save the power instead of batteries. Yes, I realize that they pay the wholesale rate vs the retail rate, but that only applies to the balance over the month. If you consume 10kwh off the grid today and roll back 10kwh tomorrow, you've consumed a total of 0 kwh. The trick is to be sure the balance is negative whenever the meter reader shows up.

    -Restil

    --
    Play with my webcams and lights here
  22. Re:Is efficiency the problem? by MikeBabcock · · Score: 2, Informative

    What, you mean plants? (They absorb solar energy and CO2 too)

    For you urbanites, they're the green things.

    --
    - Michael T. Babcock (Yes, I blog)
  23. Re:Is efficiency the problem? by jd34 · · Score: 5, Informative
    Why is this moderated "Informative"? I almost thought it was sarcastic... but I fear he is serious.

    The amount of sunlight that can be converted on a fully overcast day in the Seattle-Tacoma region is normally in a range of 70 to 80 percent for photovoltaic solar cells in terms of solar energy.
    70 to 80 percent of what? Of the efficiency it has when it is operating at full power, perhaps... but quoting percent of efficiency is highly misleading. If this statistic is meant to refer to 80 percent conversion efficiency (an interpretation which the quote does not rule out) then it is deep in the realm of lies, damned lies and statistics.

    Cloud cover as you understand it, depends on visible light spectra. The solar cells absorb far wider bandwidths, at least the ones in common use here.
    Actually, the spectral response of crystalline silicon photovoltaic devices is remarkably similar to the visible spectrum. Some thin film technologies extend a bit more into the infrared, and their efficiency is boosted from, say, 6% to perhaps 6.5% under cloudy conditions... but since that is an output that is divided by a small input, it is still just a small output. In the annual energy accumulation it doesn't make nearly as big a difference as the thin-film manufacturers would like you to believe.

    Go look at the bus stops with LED readouts
    As though reading such devices, installed at lowest cost by the people who have an interest in inflating the value of their product, should be convincing? Not.

    The fact of the matter is that no matter how efficient a cell is on cloudy days, there just isn't as much energy available on cloudy days as on sunny days. A heavy overcast probably has 15-30% of the energy as a sunny day, which is certainly better than zero but is a major hit if you can't count on some sunny days to "make hay" on.

    Also, efficiency matters to people with limited space in which to install solar arrays. Of course, current production crystalline technology has cells with efficiencies in the high teens, but when packaged the overall efficiency usually drops to the low teens for a number of unavoidable reasons.

  24. Re:The main issues by Anonymous Coward · · Score: 1, Informative

    and you know, that usually power consumption by industry is much greater than power consumption by individual consumers? And at 7-9pm companies are usually not working anymore. So - peak usage hours are more like 4-6PM. Reference: http://supplier.bge.com/LoadProfiles_EnergySettlem ent/plcpeakhours.htm

  25. Re:Is efficiency the problem? by Alioth · · Score: 2, Informative

    70-80% Where do you get those figures from? They are completely WRONG for today's solar technology.

    I have a monocrystalline panel as a test project. It's a new, high quality panel. Monocrystalline is the most efficient that's easily available on the open market at the moment.

    Here are the real figures, from a real panel powering a real load:

    Direct sunlight, absolutely perpendicular to the panel: 100% of peak
    Two hours before or after mid-day on a hazeless cloudless day: 40% of peak
    Light cirrus cloud, at mid day, where there are still shadows being cast: 30% of peak
    Bright overcast: 10-15% of peak (if you're lucky)
    Dull overcast: Barely deflects the ammeter, too small to measure %age of peak

    Solar panels perform very badly in anything other than full sun absolutely perpendicular to the panel.