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Electricity Over Glass

guddan writes "Running a live wire into a passenger jet's fuel tank seems like a bad idea on the face of it. Still, sensors that monitor the fuel tank have to run on electricity, so aircraft makers previously had little choice. But what if power could be delivered over optical fiber instead of copper wire, without fear of short circuits and sparks? In late May, the big laser and optics company JDS Uniphase Corp., in San Jose, Calif., bought a small Silicon Valley firm with the technology to do just that."

28 of 187 comments (clear)

  1. Is this needed? by inject_hotmail.com · · Score: 4, Insightful

    "Running a live wire into a passenger jet's fuel tank seems like a bad idea on the face of it. Still, sensors that monitor the fuel tank have to run on electricity, so aircraft makers previously had little choice. But what if power could be delivered over optical fiber instead of copper wire, without fear of short circuits and sparks? In late May, the big laser and optics company JDS Uniphase Corp., in San Jose, Calif., bought a small Silicon Valley firm with the technology to do just that."

    What, no one ever heard of vacuum lines? Or maybe pressurized lines? I'm not a rocket scientist, or even a plane scientist, and I could figure that out before I was finished reading the frickin' summary, let alone the frickin' article.

    People love to make work for themselves...

    Setting that aside, the idea sounds awesome!...what with all the planes we lose every year to short-circuiting wires...BUT, I'll wait to see if this materialized before I get all excited about it.

    1. Re:Is this needed? by morgan_greywolf · · Score: 5, Insightful

      Who even says that the sensor necessarily needs to be fully electronic? You can have a mechanical piece that sticks in the fuel tank and have an electronic control piece that's outside of the fuel tank. In fact, this is exactly how the gas gauge in your car works. This design has, quite frankly, worked well for decades. Sure there's a few disadvantages, but, uh, who cares?

    2. Re:Is this needed? by Renegade88 · · Score: 4, Informative

      I've replaced the gauge on a mid-eighties Buick a number of times and I can tell you live wires go into the gas tank. The transducer was a one-piece unit. Did you ever consider there is more than one way to design something? Your point, therefore, is invalid.

    3. Re:Is this needed? by Gregb05 · · Score: 3, Insightful

      Not without oxygen it isn't.

      --
      --
    4. Re:Is this needed? by TheBearBear · · Score: 5, Insightful

      What, no one ever heard of vacuum lines? Or maybe pressurized lines?

      I'm no rocket scientist either, and I'm sure that those rocket scientists has already consider those options you've mentioned. Perhaps because it is on an airplane going over 500mph and you have all sorts of physics and temperature considerations that vaccuum/pressurized lines are just not best suited for.

    5. Re:Is this needed? by Hitto · · Score: 4, Funny

      You trust PEOPLE more than machines?
      Hand over your geek card!

    6. Re:Is this needed? by jrp2 · · Score: 4, Funny

      "All gases are easily flammable! Carbon dioxide? Nitrogen? Argon?"

      I doubt it is "easy" to ignite steam ;)

      --
      The only athletic sport I ever mastered was backgammon - Douglas William Jerrold
    7. Re:Is this needed? by schnikies79 · · Score: 3, Informative

      Unless they have changed something very recently (in the last couple of years), the guage controlling unit is inside the tank, wires and all. The only thing outside is the plug to go into the wiring harness. I've changed plenty of sending units.

      The wires for your electric fuel pump are inside the tank too.

      --
      Gone!
    8. Re:Is this needed? by Rulke · · Score: 3, Funny

      I really doubt that there would be an "again!!" in that sentence ;)

    9. Re:Is this needed? by speculatrix · · Score: 3, Interesting

      steam? in the 2nd world war when magnesium was used for fire bombs it was quickly discovered steam would in fact allow magnesium to burn - worse still, the Mg "stole" the O2 when burning, leaving free H2 to then burn separately. Moral: don't try to put out a magnesium fire with water!

  2. friggin laser beams by stinky+wizzleteats · · Score: 4, Funny

    So, firing laser beams into fuel tanks is a safety feature now?

  3. Sounds like a bad idea. by Jason1729 · · Score: 5, Insightful

    But what if power could be delivered over optical fiber instead of copper wire, without fear of short circuits and sparks?

    You're stilling bringing as much power into the fuel tank. High-power beams of light aren't any safer, a laser can cut inch thick steel.

    At least electricity is very well understood, we know how to insulate the wire, we know how much voltage will spark in a given medium, and the low voltage for sensors is very safe.

    High energy lightbeams are not at all well understood. Will the fiber heat up? What about light leakage, will that cause an explosion? What if the fragile fiber breaks while the beam is on?

    1. Re:Sounds like a bad idea. by Rob+the+Bold · · Score: 4, Insightful

      And how much power do you need to run a sensor?

      Not much, at least compared to what it takes to run a pump motor. And at least jet fuel isn't nearly as volatile as gasoline, which is pumped every day with submersible electric turbine pumps at nearly every gas station in the developed world. It's a PITA to make intrinsically safe electric circuits, but it's well understood and done every day.

      The light powered device might be useful in planes if they could achieve the same degree of intrinsic safety at a lower weight.

      --
      I am not a crackpot.
    2. Re:Sounds like a bad idea. by TubeSteak · · Score: 4, Insightful

      You're stilling bringing as much power into the fuel tank. High-power beams of light aren't any safer, a laser can cut inch thick steel. Technically, since their solar cell is only 40%-50% efficient, they're pumping in twice as much "power" into the fuel tank. So yes, while there are lasers that can cut steel, there are also lasers that can be safely shined into your eyeball without causing any harm.

      About the only valid sentence in your post starts with "electricity is very well understood". The rest of it just reflects your ignorance.

      "High energy lightbeams are not at all well understood" by you. Light leakage causing an explosion? Seriously?
      --
      [Fuck Beta]
      o0t!
  4. Intrinsic Safety. by GrpA · · Score: 5, Interesting

    There is nothing wrong with running wires into petrol tanks for sensors... Take a good look at how badly made the rheostats in everyone's pertol tanks are made. Most engineers freak out when they see them for the first time.

    However the design is what is known as "Intrinsically Safe"... ie, it can't cause an explosion.

    Currents, voltages are limited. Components are overrated by a set amount.

    I've never heard of any intrinsically safe circuit igniting gasoline.

    So what if you use fiber optics to provide the power. It's still electronic circuits in the tank, except now they are a whole lot more complicated and have power generation and regulation circuits, which make it a whole lot more dangerous...

    And please don't just say encapsulate the dangerous stuff, because I'm sure that won't explode with a pressure build up if a component dies (as they tend to do in regulated power circuits).

    It really scares me how such "great" ideas like this seem sane, when the original technology was probably safer.

    GrpA

    --
    Enjoy science fiction? "Turing Evolved" - AI, Mecha, Androids and rail-gun battles. What more could you want?
    1. Re:Intrinsic Safety. by IcePop456 · · Score: 3, Interesting

      It really scares me how such "great" ideas like this seem sane, when the original technology was probably safer.

      It also bugs me, as an engineer, when people want better, faster, cheaper, but then refuse change. I hear numerous stories from my coworkers who used to design parts for the automotive industry. Apparently they had to come up with improvement plans and present them only to have the "what we have works, why change it?" mentality. Follow this with, now do it for less because we are going to buy the same system for less money each year...but remember, don't change or improve anything. Sounds dumb? Obviously the company no longer makes those parts.

    2. Re:Intrinsic Safety. by Cassini2 · · Score: 4, Informative

      Intrinsically safe circuits can ignite gasoline when they are hit by lightning. The concern in aircraft applications isn't that the fuel ignites in normal operation. Rather, it is suspected that some airplanes have exploded after being hit by lightning.

      If enough power hits just the right wire, and the tanks are near empty (with lots of explosive fuel vapors), and enough planes get hit by lightning in flight in a sensitive location, then potentially disaster can happen. The accident data says fuel tank explosions occur, and this might be a possible cause. Safety problems demand a precautionary approach. Hence the desire to eliminate the wire going to the fuel tank.

      Further resources:
      http://www.epa.gov/fedrgstr/EPA-GENERAL/1997/April/Day-03/g8495.htm
      http://easa.europa.eu/doc/Events/fueltanksafety_24062005/easa_fueltanksafety_24062005_large_transport_ppt.pdf [pdf]

      Note: a widespread consensus exists that many possible ways for fuel tanks to ignite exist. As such, most of the focus is on minimizing the likelihood of ignition, rather than one specific cause, like the fuel tank wires themselves.

  5. Re:Light Sensors in cameras... by Rob+the+Bold · · Score: 4, Funny

    What makes it so that we aren't causing a violation of the underlying laws of the univers such that a catastrophic cascading implosion of all existance won't happen?

    Don't cross the beams.

    --
    I am not a crackpot.
  6. Could run off a watch battery for months by JonTurner · · Score: 3, Informative

    Millivolts. Most level sensors are variable resistors, so you only need to exceed the forward min. bias of the resistor (see the spec. sheet) to have accurate results. Above that, it's just a matter of calibration and maintaining a well-regulated power supply.

  7. Re:Light Sensors in cameras... by tomz16 · · Score: 3, Informative

    Dark current is the signal detected from the ambient blackbody radiation around the sensor. This includes the radiation off the detector itself. It is so ridiculously small compared to the scales we are talking about here that it is not even worth mentioning.

  8. Avionics Tech Saves /. by WED+Fan · · Score: 5, Informative

    Speaking as a former USAF Avionics Specialist, who worked on C-5's, C-141's, and C-130's, and who personally saw a parked C-141 burst into flames on the ramp because of a fuel probe maintenance accident, let me explain things simply.

    Design considerations:

    • There are many fuel tanks on an air craft.
    • The criticality of accurate fuel readings in any attitude is much higher than with any other vehicle on the planet.
    • Large tanks have many 8+ fuel probes running into them. Some have 12+.
    • The criticality of fuel quality readings in the tank is very high.
    • Weight and simplicity are a vital factor.
    • The system has to work in extreme temperatures.
    • The system has to work in extreame teperature changes over short periods of time.

    JP4, the fuel that makes most jets run, is difficult to ignite. It needs a heat source. You could run a bare wire into a full tank and not have a problem. However, heat that wire up, and get the fuel/air mixture just right, and you have a problem. Big Boomba Problem, to quote JJB.

    The big problem is the mostly empty tank and exposed heat sources. The C-5 has a nitrogen purging system. Basically, as fuel empties from a tank, it is replaced by nitrogen. The only way that wing is going to explode is if something other than a bare wire acts on it. Then, you've got bigger problems.

    The big problem comes when you open the tank for maintenance. So, there are massive safety considerations. The C-141 that exploded in the mid-90's at Travis AFB in California blew because a jackass tech did not follow lockout/tag out procedures. The 141 doesn't have the nitrogen purge, but the tanks were open anyway. Two senior specialists were standing on top of the aircraft when the wing blew. Several others were in the cargo box. Luckily, aside from bumped elbows and bruised body parts, everyone got out o.k. We towed nearby aircraft to safer distances. There was precious little left of the burnt aircraft that identified it as such.

    Most amatuers could make a good guess at a practical design for fuel sensors, but most of the solutions developed as such will end up being to costly, too heavy, will introduce other problems such as high maint., or simply won't work in 3-d, or extreme temperatures.

    --
    Politics is the art of looking for trouble, finding it everywhere, diagnosing it incorrectly and applying the wrong fix.
  9. Old, ignorant, and out of touch with ... by Futurepower(R) · · Score: 5, Funny

    OLD: The deal was finished on May 26, 2005 . The article referenced by the Slashdot story is from October 2005.

    NOT NEW TECHNOLOGY: They are merely piping light using fiber optics, and then using the light with photocells to create small amounts of power for use with measuring devices. The measurements are communicated back through the fiber optics, using a different wavelength.

    PATENTS? The article says, "Photonic Power owns key patents..." Can the generation of power using light be patented again? Can sending information using fiber optics be patented again? Maybe the company has patents, considering that the U.S. government has become corrupt, but it is difficult to believe that any patents could be valid.

    IGNORANT: See this quote from the article referenced in the Slashdot story: "... the company's fastest growing sector is currently electric power transmission. One important application is eliminating the transformers used to step down high currents and voltages to measurable levels."

    The article should have said, "... the company's fastest growing sector is currently powering and connecting the measuring devices used in electric power transmission."

    The writer does not understand that the idea does not change the measuring system, only the method of transmitting the data. If step down transformers are part of the method of measurement, they will still be required. The "senior research analyst" who was quoted, Vincent Lui, doesn't understand that, either, apparently.

    REALITY RULES: If you play video games too much, your brain will become partly useless for other things, and, if then try to be a Slashdot editor, you won't be able to do a good job. (This is a theory that seems to fit the facts.)

    This is a useful idea for computer professionals in some cases where voltage isolation is needed, but the Slashdot story was mishandled, as often happens.

  10. Formidably silly article by Ancient_Hacker · · Score: 4, Interesting
    Formidably silly article, for many reasons:
    • Exploding gas tanks are very low on the list of problems, sorted by frequency and severity. If we spend money on these less severe problems, we're taking money away from figting more serious and cost-effectively attakcable problems.
    • The problem is having explosive mixtures in gas tanks. Rather easily solved by plumbing a little engine exhaust gas into the tanks to displace the oxygen. Done for decades on tanker ships.
    • The typical sensors in airplane tanks are capacitive dielectric guages. These can easily be made to run on microwatts of signal, not enough to cause ignition.
    • Even if the sensors were a problem, which they're not, and you replaced them all with some new method, you'd still have all the other sources of ignition, including sulfur chemical catalsys, static discharges, lightning, friction, and more. You need to make the stuff non-explosive or ignitable, see point #1.
  11. What about capacitance fuel sensors? by element-o.p. · · Score: 3, Interesting

    I thought capacitance based fuel sensors solved most, if not all, of the problems of sparking inside fuel tanks by keeping the powered components on the *outside* of the fuel tank. Is there some problem with accuracy or reliability that makes them unsuitable for commercial aviation that I'm not aware of or is this a solution searching for a problem?

    And for all of the people asking how often sparking inside a fuel tank causes a tank to explode, yes, it *does* happen sometimes. The final NTSB report on the airliner that crashed off New York about a decade ago (you know, the one that the conspiracy theorists said was shot down by a hand-held SAM) was due to sparking inside the fuel tank. I'd link to it, but I can't recall the flight number, and I don't have time to search for it right now...

    --
    MCSE? No, sir...I don't do Windows. Yes, I am an idealist. What's your point?
    1. Re:What about capacitance fuel sensors? by trayrace · · Score: 3, Informative

      Flight 800?

      The NTSB investigation ended with the adoption of their final report on August 23, 2000. In it they concluded that the probable cause of the accident was "an explosion of the center wing fuel tank (CWT), resulting from ignition of the flammable fuel/air mixture in the tank. The source of ignition energy for the explosion could not be determined with certainty, but, of the sources evaluated by the investigation, the most likely was a short circuit outside of the CWT that allowed excessive voltage to enter it through electrical wiring associated with the fuel quantity indication system.

  12. Most jets do NOT burn JP-4 by Anonymous Coward · · Score: 5, Informative

    Most jets (the largest quantity number of them, civilian commercial and private aircraft including everything from jetliners to small turboprops) burn Jet-A, which is a completely different formulation from the old JP-4. JP-4 had a significant amount of lighter molecular weight hydrocarbons (e.g. more of the constituents of gasoline) blended in.

    JP-4 was also phased out of use by the USAF over ten years ago. JP-8 is used now, which is a completely different formulation from JP-4 and has much higher flash point than JP-4. JP-4 was a naptha-based fuel and JP-8 is a kerosene-based fuel. Today's Jet-A and JP-8 have very similar base formulations, but they have very different additive packages blended in. JP-8 has a much higher flash point than Jet-A too, since it is tailored for use in military aircraft that need to handle supersonic operations.

  13. just 2 words: by Anne+Honime · · Score: 4, Informative