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NASA Engineers Work On Alternative Moon Rocket

Gibson writes "A team of 57 engineers at NASA's Marshall Spaceflight center feel that the Ares rocket is not the best solution for launching the new CEV. They are currently working on their own time developing an alternative launch system known as Jupiter. The 131 page proposal, along with other information, is available on the project website. Proponents of the project say that it is 'simpler, safer, and sooner' than the Ares project, predicting the ability for a return to the moon in 2017, two years before the current goal. Ares management has so far dismissed the proposal as a 'napkin drawing.'"

44 of 340 comments (clear)

  1. Yes, because we all know.... by mlwmohawk · · Score: 5, Insightful

    That a "napkin drawing" by engineers never amount to anything.

    1. Re:Yes, because we all know.... by MadRocketScientist · · Score: 5, Funny

      Does the napkin drawing include a doodle of the engineer as a cowboy?

    2. Re:Yes, because we all know.... by ari_j · · Score: 4, Insightful

      The problem is keeping all 131 napkins in order and intact.

    3. Re:Yes, because we all know.... by tgd · · Score: 3, Funny

      It sure almost worked for Richard Pryor -- he damn near killed Superman with a computer drawn on the back of napkins.

    4. Re:Yes, because we all know.... by pohl · · Score: 5, Funny

      There's at least one notable example where a napkin drawing caused a stonhenge monument to be in danger of being crushed by a dwarf.

      --

      The "cue the foo posts in 3, 2, 1..." posts will commence with no subsequent foo posts in 3, 2, 1...

  2. "A Napkin Drawing?" by Illbay · · Score: 5, Insightful

    How can anyone whose project is in the design stage, scoff at another that is in the conceptual stage? Neither of them EXIST yet!

    Where is Ares? Oh, it's in AUTOCAD! Well, that makes ALL the difference!

    Meanwhile, their brilliant project isn't expected to get anyone to the moon before, what, twenty years?

    Sheesh.

    --
    Any technology distinguishable from magic is insufficiently advanced.
    1. Re:"A Napkin Drawing?" by SomeJoel · · Score: 3, Funny

      Eleven years, actually (till 2019). It will take longer in practice, I'm sure, but you should check your figures before posting.

      He wasn't quoting a figure, he was asking a question. But don't let that stop you from answering his question in a condescending and arrogant manner.

      --
      <Complete your profile by adding a signature!>
    2. Re:"A Napkin Drawing?" by MightyYar · · Score: 4, Interesting

      While I'm sure that it would cost less to have one vehicle instead of two, I disagree with their safety and "simpler" claim.

      I'm no rocket scientist (though I am an engineer), but a simple look at the NASA plan shows that the crew vehicle is much simpler than this Jupiter plan. The Jupiter are looking to use 2 shuttle boosters and the center fuel tank with shuttle engines mounted on it to put a crew into space, while NASA is using only one booster and one engine for the 2nd stage.

      Do I have this right? Seems to me that NASA's solution for the crew vehicle is simpler (and thus probably safer). Especially considering that there's never been a booster failure, has there? Though Challenger was arguably a booster failure, would it have been catastrophic without the center fuel tank explosion?

      --
      W..w..W - Willy Waterloo washes Warren Wiggins who is washing Waldo Woo.
    3. Re:"A Napkin Drawing?" by everphilski · · Score: 5, Informative

      Where is Ares? Oh, it's in AUTOCAD! Well, that makes ALL the difference!

      Guess I'd beg to differ, having seen metal cut for Ares I-X. Just do a google image search and see for yourself.

      And by the way, the Ares side of things is, to the best of my knowledge, on schedule to launch in 2009. If you have facts to differ, please let me know. The one thing that will probably delay them is the upcoming Hubble mission - until they vacate pad 39B, the appropriate pad modifications can't be made, so it's a day-for-day slip as the Hubble mission slips.

    4. Re:"A Napkin Drawing?" by scuba_steve_1 · · Score: 4, Interesting

      Design phase means they have requirements. Most likely detailed requirements...with detailed interface specifications between thousands of systems. Design of a system like Ares is not just industrial engineering. There are most likely a myriad of electrical, computer, and software systems being designed in parallel. Most likely thousands of items in fact.

      Of course, the real issue is most likely that people have a vested personal interest in the current direction...and perhaps congressional support for tasks being performed (or that will be performed) in their districts.

      Of course, I am just guessing. I don't build rockets...but I do work on software systems that have 5-10 million LOC...and there is a heck of a lot of work that is performed before coding starts...so I wouldn't assume that they don't have much invested in Ares yet just because they are not yet building...unless they are performing extreme agile spiral rocket building. ;)

      Of course, good ideas should not be dismissed...and given the size of this contingent, their proposal almost certainly warrants further investigation. Napkin drawing? Some of the most creative ideas in the world started in this fashion...and 57 engineers with a 100+ page white paper and a website is one hell of a napkin. Of course, it's almost certainly orders of magnitude less mature than the Ares design, but I think that the idea at least warrants a DAR.

      What happened the last time that NASA ignored a bunch of their engineers? I think they had plenty of time to reconsider while they were picking up Shuttle parts all over the western US.

    5. Re:"A Napkin Drawing?" by RockClimbingFool · · Score: 3, Insightful

      Well, considering the original post was written in a condescending and arrogant manner, I think the response fits just fine.

    6. Re:"A Napkin Drawing?" by camperdave · · Score: 4, Insightful

      Though Challenger was arguably a booster failure, would it have been catastrophic without the center fuel tank explosion?

      A better question would be: would a center fuel tank explosion cause a catastrophic loss of the crew module if the module were at the top of the stack, rather than at the side (especially if the crew module has abort rocket that can pull it away from the stack)?

      --
      When our name is on the back of your car, we're behind you all the way!
    7. Re:"A Napkin Drawing?" by Intron · · Score: 3, Funny

      My design is much safer since no fuel is carried on board. It requires a long-barelled cannon packed with guncotton.

      --
      Intron: the portion of DNA which expresses nothing useful.
    8. Re:"A Napkin Drawing?" by notadoctor · · Score: 5, Informative

      The Ares I-X has no commonality with the actual Ares I. It will still use a four segment solid rocket motor from the space shuttle, instead of the five segment one (a $2 billion dollar development project) that the real Ares I will use, and will have a dummy fifth segment and dummy upperstage. The actual Ares I-Y (a closer test vehicle that uses the proper solid rocket motor) won't fly until 2013, and the real Ares I won't fly until 2015 at the earliest and can't fly earlier because the upper stage engine won't be ready until around that time. The flight next year is more of a political stunt by NASA to give the appearance of progress. It's like driving out a Ferrari, but the body is plastic, and there's a Ford engine and a one gear forward only transmission under the hood.

    9. Re:"A Napkin Drawing?" by Shoeler · · Score: 4, Informative

      The external tank didn't explode. The SRB burned through its o-ring an then burned a hole into the tank, releasing its contents which then turned into vapor. http://en.wikipedia.org/wiki/Space_Shuttle_Challenger_disaster "Contrary to the flight dynamics officer's initial statement, the shuttle and external tank did not actually "explode". Instead they rapidly disintegrated under tremendous aerodynamic forces"

    10. Re:"A Napkin Drawing?" by Beezlebub33 · · Score: 3, Insightful

      Wait a minute.

      Earlier in this discussion, we have people concerned about the flight dynamics, controllability, number of SRB's, etc. The Ares I-X will test these things, won't it?

      Maybe I'm wrong, but to me this does not seem to be a boondoggle or publicity stunt. It's a reasonable stepping stone in the project.

      --
      The more people I meet, the better I like my dog.
  3. Napkin Drawing by jeffy210 · · Score: 4, Funny

    The 131 page proposal

    That's a hell of a lot of napkins...

    --
    ------
    "And may your days be long upon the earth."
    1. Re:Napkin Drawing by Tumbleweed · · Score: 4, Funny

      >> The 131 page proposal

      > That's a hell of a lot of napkins...

      Hardly. That's like two visits to Taco Bell.

    2. Re:Napkin Drawing by IndustrialComplex · · Score: 3, Informative

      This is why we glorify the mental prowess of "rocket scientists". They consider a 131 page proposal with this level of detail to be the equivalent of a napkin drawing.

      In the world of government and military systems, 131 pages is just enough to cover the information declarations, the acronym list, and the table of contents. Page 131 probably says "Pages 131-542 TBD".

      --
      Out of modpoints but really liked a post? 1BDkF6TtmmeZ3yqXbz9yhdYVqRYnwFoXDj
    3. Re:Napkin Drawing by hypergreatthing · · Score: 4, Funny

      Are you counting the used toilet sheets after going to taco bell as well?

  4. $35 Billion by Illbay · · Score: 3, Funny

    From the project website:

    This change to NASA's architecture completely removes the costs & risks associated with developing and operating a second launcher system, saving NASA $19 Billion in development costs, and a further $16 Billion in operational costs over the next 20 years.

    $35 Billion in savings? How much is that in napkins?

    --
    Any technology distinguishable from magic is insufficiently advanced.
  5. I love it... by camperdave · · Score: 4, Funny

    You got to love it: By day, they are mild mannered engineers. By night, they are undercover rocket scientists who are building a rocket to go to the moon! It sounds like a pulp sci-fi story.

    --
    When our name is on the back of your car, we're behind you all the way!
  6. Engineers vs management by Fastfwd · · Score: 4, Insightful

    It's the old engineers vs management debate on who gets to make the decision. Seeing as both cost and speed are on the engineer's side I don't see why management would be against.

    oh wait I know

    Because it will make them look like they have been wasting time and money and they would rather waste even more money while looking like they are not.

    1. Re:Engineers vs management by DerekLyons · · Score: 4, Insightful

      It was engineers who did the ground work for Ares - it's not like management created the booster out of thin air and in secrecy and isolation.
       
      I often wonder how today's space fans would have reacted back in the 1960's - when the Saturn (V) initially ended up nearly a third larger than the Nova booster that was supposedly sufficient for a lunar landing mission... and then required a 20% performance increase on top of that in order to be barely able to conduct the mission.
       
      Everything is cheap and fast and easy - on paper. When you start getting off the page and bending real metal, they usually turn out not be fast, cheap, or easy.

    2. Re:Engineers vs management by Anonymous Coward · · Score: 5, Interesting

      Uh, no, actually that's exactly what happened. Griffin and Horowitz (the PHB's) came up with their Ares plan many years ago, did a 60 day "study" that came back with the recommendation to follow their plan, and ordered the MSFC engineers to build their designs, rather than the engineers' long standing plans to develop more conventional and cost-effective derivatives of the Shuttle (NLS/Magnum) or EELV.

      Back in the '60s, the NASA PHB's were at least smart enough to see that John Houbolt had come up with a solution to fix their performance gap. Today, the PHB's are too busy doing political spin to promote their preferred solution and hide the 7mT performance shortfall, the 6 year spaceflight gap, and the $1.4 billion to $2 billion per launch total cost.

      Thats one heckuva' job Mikey.

  7. Never underestimate a motivated engineer by schwit1 · · Score: 5, Interesting

    A handful of engineers and a stenographer cooped up in a hotel room over a weekend, designed and developed the B52. And its still going strong 50 years later.

    After all, it not rocket surgery.

    1. Re:Never underestimate a motivated engineer by mazarin5 · · Score: 3, Funny

      After all, it not rocket surgery.

      So easy, even a caveman could do it?

      --
      Fnord.
  8. Re:We Already Have a Moon Rocket by Nimey · · Score: 3, Informative

    No, actually we don't. The tooling's been long-since destroyed, and there are no blueprints for many of the parts because they were farmed out to contractors, let alone information on things like what precise alloys to use for said parts, and other methods of manufacture.

    There are a couple Saturn Vs left, yes, but they were left out to the elements for many years and may have been scavenged for parts.

    --
    Hail Eris, full of mischief...

    E pluribus sanguinem
  9. Re:It is all of those things, but by Anonymous Coward · · Score: 3, Insightful

    Flying into space in any kind of rocket is dangerous

    True, but in your quest to belittle the original poster, you fail to address his (completely legitimate) concerns:

    1.) SRBs can't easily be throttled

    2.) SRBs can't be shut down in flight

    Even had the Challenger crew known about the O-ring breach that was burning holes in the external tank, there'd have been exactly dick they could have done about it short of trying to blow the orbiter off the stack and hoping it remained controllable. Liquid fueled rockets are *much* safer once you're in the air, and "space flight is already dangerous" is not a good reason to avoid mitigation of risk whenever possible.

  10. Re:It is all of those things, but by director_mr · · Score: 4, Insightful

    Solid fuel launches with the shuttle seem fine from a safety standpoint. The one danger that did in a shuttle (falling Ice) came from the liquid oxygen tank, no the solid fuel. The other failure was of an O-ring connecting the booster to the liquid fuel tank. That failure was addressed.

    The falling ice problem is addressed by putting the cargo above the boosters. The O-ring has already been addressed. So the new proposal seems even safer than the shuttle. I fail to see how solid fuel rockets are inherently more dangerous than liquid fuel ones.

    Solid fuel rockets can't stop, and they have to be carefully made so there isn't any open pockets of no fuel or they explode. But if you carefully make them (Nasa has) and engineer the launch system to take into account the thing won't turn off (Nasa has), it is a great system. Liquid Fuel can be throttled or turned off, but requires a very complex (read point of failure possibility) pump system to work properly. That has its drawbacks as well. In summary Liquid Fuel and Solid Fuel have different strengths and weaknesses, and when the vehicle is engineered to handle them, it shouldn't exclude either from being used the human passengers.

  11. Re:Why so little tech recycling currently? by Burdell · · Score: 5, Informative

    You should check the designs before you criticize them. Ares I uses an extended solid rocket booster (upgraded from the Shuttle) and a J-2X engine (upgraded from the Saturn V second and third stages). Ares V uses extended SRBs and RS-68 engines (from the Delta IV).

    The Shuttle main engines (SSMEs) were considered instead of the J-2X and/or the RS-68, but the cost was too high. The SSME is a high performance engine, but it is an expensive engine. Also, one concern for using it for the Ares I is that the liquid engine is the second stage engine, which will be started in-flight and at high altitude. The SSME has never been tried like that (nor was it designed for that), while the J-2 was used that way in the Saturn.

    As for Scaled Composites Tier 1b, it is a sub-orbital vehicle (good for nothing but tourists and hype). IIRC Tier 2 may be an orbital vehicle, but that is a long way off as well, since Scaled is working on Tier 1b (Ares is much further along in development).

  12. One more.... by mlwmohawk · · Score: 5, Insightful

    After getting most prized "first post" position, I have one more...

    I would trust a set of napkin drawings from dedicated engineers more than I'd trust a polished proposal from a committee of military contractors and NASA administrators.

    Think of it this way, the latter said the O rings were safe, the former tried to warn everyone of the danger.

  13. Simple, as in "leverages existing systems" by OmniGeek · · Score: 5, Informative

    I *am* a rocket scientist, BTW. I read the Jupiter concept doc a few months ago, and I find it reasonably persuasive. The thing that makes the Jupiter concept "simpler" is that it reuses existing designs (specifically, main engine systems and fuel tanks) that have already been fully developed and put into use, rather than designing new ones that employ untested techniques.

    What makes a design safer isn't necessarily lowest component count; in the space business, proven designs count for a LOT in risk mitigation. Consider the Russian Proton rocket: not modern, not the most efficient, but a very reliable system that gets its job done at low cost (assuming that the recent Soyuz QA problems don't mean that their whole production infrastructure has gone rotten from lack of funds). Incremental changes are almost always faster, better, and cheaper than radical design departures (at least until the radical tech is fully worked out, which takes time).

    Indeed, a big part of the argument here is that Ares junks an existing manufacturing infrastructure THAT WORKS, just like NASA did after the Apollo program. Jupiter, on the other hand, maintains the current Shuttle-related tech base and builds on it. Having a functional tech infrastructure to build on, with suppliers who've been designing and delivering product based on the same design for many years, is an immense advantage in terms of cost, lead time, and reliability. Folks who've made the same system dozens of times make fewer mistakes than those building something brand-new with no comparable predecessor product.

    --

    "My strength is as the strength of ten men, for I am wired to the eyeballs on espresso."
    1. Re:Simple, as in "leverages existing systems" by prisoner-of-enigma · · Score: 5, Interesting

      in the space business, proven designs count for a LOT in risk mitigation.

      Very true, which is why the Shuttle continues to fly with 1970's-era technology controlling most of it.

      However, I would posit the following: the Shuttle program dumped most of Apollo in the trash bin and started with something new. I'm of the opinion that what we ended up with was not an improvement over Apollo. The Shuttle is more expensive, more finicky, less reliable, and arguably much more dangerous than Apollo ever was. So, while we have a large body of knowledge centered around Shuttle systems, the systems themselves may not be worth prolonging through to Ares. Hence the justification for breaking with the (Shuttle) past with Ares.

      The Shuttle was a great experiment, but ultimately we learned it was something we shouldn't have built. Everything it's done in the last quarter century could've been done better, faster, and cheaper with Apollo-era tech (with incremental improvements as you alluded to earlier) just as the Russians have proven with their launch systems.

      No human has been out of low Earth orbit in roughly thirty years. The last three that did, did so on top of a Saturn V. The Shuttle has had us going in circles (literally) since then. The ISS prolongs that boondoggle. Why do we need an ISS? To give the Shuttle some place to go! Why do we need a Shuttle? To build the ISS! What fantastic circular logic. What a horrific waste.

      --
      In the end they will lay their freedom at our feet and say to us, Make us your slaves, but feed us. - Fyodor Dostoyevsky
    2. Re:Simple, as in "leverages existing systems" by Thelasko · · Score: 5, Informative

      Incremental changes are almost always faster, better, and cheaper than radical design departures (at least until the radical tech is fully worked out, which takes time).

      As an engineer, I agree with that statement. I wish to add that the team knows, and has addressed the current failure modes of the technology they are planning to use by relocating the payload to the top of the craft.

      I will also point an error in the grandparent's post.

      The Jupiter are looking to use 2 shuttle boosters and the center fuel tank with shuttle engines mounted on it to put a crew into space, while NASA is using only one booster and one engine for the 2nd stage.

      They are planning to use the RS-68 engine, which is considered superior to the space shuttle main engines. These engines are currently in use on the Delta IV. The engine NASA is planning is yet to be developed, but based on the J-2 from the Saturn V.

      --
      One of our competitors trademarked the term "hypothesis". From now on, we will call them "boneheaded ideas".
    3. Re:Simple, as in "leverages existing systems" by khallow · · Score: 3, Informative

      For starters, there is thrust oscillation. In theory, that is an issue for the Shuttle, Ares V, and DIRECT (what is called "Jupiter" in this story), but these other vehicles have much more mass relative to the sold rocket motors' (or SRM) thrust and two unsynchonized solid rocket motors. This issue won't even be properly tested until the first 5-segment Ares launches some time around 2013.

      Second, the Ares I and V use a new 5 or 5.5 segment variant of the SRM and a new rocket engine under design called the J-2X. DIRECT uses the 4 segment SRM just like the one used on the Shuttle and the well tested RS-68 motor.

      Finally, using DIRECT, there are no mass issues with the CEV. But Ares I can barely lift the CEV. Already signficant redundancy has been stripped from the lunar version of the CEV and they apparently still have a too heavy heat shield. That means that the choice to use the Ares I is at the expense of adding risk to lunar missions which are already much higher risk than launching people into space is.

  14. Re:We Already Have a Moon Rocket by willith · · Score: 5, Informative

    No, actually we don't. The tooling's been long-since destroyed, and there are no blueprints for many of the parts because they were farmed out to contractors, let alone information on things like what precise alloys to use for said parts, and other methods of manufacture.

    You are wrong. The blueprints for everything, down to the last nut and bolt, are on file at MSFC. Source.

    There are a couple Saturn Vs left, yes, but they were left out to the elements for many years and may have been scavenged for parts.

    You are wrong. There are three, but none of them is "one" rocket. The one at the Johnson space center, made up of three flight-rated stages from different rockets, was left out for 20+ years but has been restored to pristine (though obviously not flight-worthy) condition. The one at MSFC is all static test stages and has been similarly restored. The one at KSC is two flight stages and one test stage, and has been kept in perfect (but again, obviously not flight-worthy) condition since the day it was rolled in. NONE of the rockets were ever "scavenged" for parts--they're all property of the Smithsonian and are maintained in trust as artifacts by NASA.

    Recreating a Saturn V isn't impossible because we don't have the plans--it's impossible because the blueprints call for standard parts and items that don't exist any more (like a left-handed widget with widget gauge #12, which was used by, say, Boeing in 1960, but not any more).

  15. Not going to happen by Animats · · Score: 3, Insightful

    The US can't afford a manned space program any more. The Iraq war has cost $3 trillion, we're headed into a recession, and it's going to take years to unwind the housing bubble. The next administration is going to have to focus on digging out of the hole left by the Bush administration.

    And, face it, sending a few more people to the Moon on chemical rockets doesn't really get us anywhere. Been there, done that, know what the Lunar surface is like.

    If fusion power ever works, space is worth revisiting, but with chemical rockets, we hit the limits a long time ago.

  16. Deja Moon by Tablizer · · Score: 4, Interesting

    Wasn't the Apollo system shaped by a similar event? As I remember it, the original plan was to travel and land directly on the moon. However, a handfull of engineers felt that the launching rocket could be simpler and smaller if there was an orbital undock/docking stage. The problem was that orbital rendezvous docking was untried and required technology that didn't exist yet. The docking group eventually won out after heated discussion.

    In the end, everyone was happy except Michael Collins, who had to wait in orbit while his buddies danced on the moon for the first time. (Although perhaps felt safer being that this was all new stuff.)
         

  17. Pointless Exercise by SoupIsGood+Food · · Score: 3, Insightful

    The cold reality is that we're probably not going to send a manned mission to the moon. The cost of robotic probes drops by the day, at the same time their capabilities increase. By the time we're ready to send up more astronauts, we'll be able to send up probes that can stay longer and perform more tasks than a human in a rubber suit who has to live in a little tin can. This whole moon-shot thing was basically a PR stunt by the Bush administration - McCaine or Obama will probably kill it, as it's wasteful and frivolous.

    Humans will only return when it's time to construct something permanent there, like a telescope or automated mining equipment. (Even then, it would probably be cheaper to send unmanned probes to small asteroids, directing them to fall in the middle of the desert for harvesting.

    The realities of space exploration have changed - going just to go isn't a useful aim anymore, unless you're paying on your own hyper-rich dime for a vacation to orbit.

  18. Re:We Already Have a Moon Rocket by toby · · Score: 4, Funny

    How something was designed is not as important as why it was designed that way.

    You're one of those people who COMMENT THEIR CODE, aren't you! :-)

    --
    you had me at #!
  19. Re:Not going to happen - Check it by Markvs · · Score: 5, Informative

    Proportionally, the Viet Nam War cost more far more: 9.4% of GDP vs. the Iraq War @ 1% of GDP. The entire military budget is 4.4% of GDP, and that's including spending on Corp of Engineer projects and other non-combat related spending. (BTW: The Department of Defense estimates a presence in Iraq through 2017 at $1.7 trillion. $3 trillion is a number came up with by some people with some VERY vested interests.) We WERE in a recession in 1957-1958 (when NASA was founded) and the housing bubble, while bad, is no where NEAR as bad a Black Monday or The Crash or perhaps even the .Com bubble. The only reason why people are bemoaning it (and rightly so!) is because people lost homes. That many of them were homes they never should have bought is another discussion. And we've gone nowhere NEAR the limits. We could easily to manned missions to Mars, set up a real scientific lab on the Moon, even have missions to asteroids all on chemical rockets and boosters. By some logic, it's never a good time to do anything. But human advancement depends on it. And NASA's budget is a mere 0.6% of the US GDP. Call me a kook, but if I wanted to save money, let's ax something really worthless like The Department of Education. It gets [b]3.3 TIMES[/b] NASA's budget, but the kids are dumber today than they were when Carter formed the DoEd thirty odd years ago!

    --
    46. The Hobo smiles, his eyes glaze over, and he burps. "Beware the man who has lived longer than the Wasteland."
  20. Challenger crew probably survived initial event by Medievalist · · Score: 4, Informative

    The data recovered after the crash suggest the crew were killed by impact with the water. I don't believe it's known how badly (if at all) the crew were injured by the orbiter's breakup. Several of the suits' emergency air supplies had been activated, however, which tends to support the idea that at least some crew members were still functional after the cabin lost pressure due to hull breach. The guys at NASA who studied the crash didn't think the forces on the cabin would have hurt anyone strapped in, but the altitude was sufficient to knock people out from lack of oxygen.

    This is dredged up from memory, so it may have been superseded by now. I was working for Morton-Thiokol when it happened, and it was not a fun time for myself or my cow-orkers.

    1. Re:Challenger crew probably survived initial event by camperdave · · Score: 3, Informative
      Just off the top of my head...
      • The fire leaking from the side would cause a sideways thrust vector which could push the rocket into a corkscrew trajectory (or worse).
      • The loss of thrust out the side would mean that there isn't as much thrust out the bottom, meaning the craft probably would not attain orbit.
      • The fire leaking from the side would melt/burn a hole in the side of the booster. The aerodynamic forces acting on the compromised panel could rip it away from the booster, further damaging it.

      So, while the Ares I may not turn into a giant fireball, A side leak would likely still mean a loss of the rocket. The crew module would have a much higher chance of survival, though.

      --
      When our name is on the back of your car, we're behind you all the way!