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Reaction Engines To Fly Reusable Spaceplane

RobGoldsmith writes "Reaction Engines have designed a 'reusable spaceplane' to provide inexpensive and reliable access to space. The Star Wars-looking 'Skylon' reusable spaceplane has already been designed and the team are well into engine testing. They have taken some time out from building spaceships to talk about their background, their goals, and their recent engine tests. This article shows new images of their STERN Engine, an experimental rocket motor which explores the flow in Expansion Deflection (ED) nozzles. They also discuss their Sabre air-breathing engine technology. View the Skylon Spaceplane concept, the STERN Engine and much more in this in-depth interview with the team."

41 of 156 comments (clear)

  1. Dollars per kg? by rift321 · · Score: 2, Interesting

    Can anyone find a cost per kg (or lb) of cargo estimate on that website? Not trying to detract from its value, just wanted it for comparative purposes.

    1. Re:Dollars per kg? by denzacar · · Score: 5, Informative

      From http://www.reactionengines.co.uk/skylon_dev.html :

      The total development program will cost about $10 billion.

      Also... http://www.reactionengines.co.uk/skylon_vehicle.html

      Skylon Statistics

      Length: 82m
      Fuselage Diameter: 6.25m
      Wingspan: 25m
      Unladen Mass: 41,000kg
      Fuel Mass: 220,000kg
      Maximum Payload Mass: 12,000kg

      At the start of the take-off roll the vehicle weighs 275 tonnes, whilst maximum landing weight is 55 tonnes.
      At take-off the vehicle carries approximately 66 tonnes of liquid hydrogen and approximately 150 tonnes of liquid oxygen for the ascent.
      .
      .
      .
      Payload Capabilities

      The Sklyon payload bay is 4.6m diameter and 12.3m long. It has been designed to be compatible with expendable launcher payloads but in addition to accept standard aero transport containers which are 8 foot square in cross section and 10, 20, 30 or 40 feet long.
      It is anticipated that cargo containerisation will be an important step forward in space transport operations, enabling the "clean" payload bay to be dispensed with.

      The vehicle can deliver 12 tonnes to a 300km equatorial orbit, 10.5 tonnes to a 460km equatorial spacestation or 9.5 tonnes to a 460km x 28.5 deg spacestation when operating from an equatorial site.

      You do the per flight math.

      --
      Mit der Dummheit kämpfen Götter selbst vergebens
    2. Re:Dollars per kg? by khallow · · Score: 2, Insightful

      Problem here is that they don't (like virtually everyone in the business world) throw out costs for the launches themselves. Still a development budget of $10 billion indicates to me that they're expecting operating profit to be somewhere around $1-2 billion a year. Suppose they make a profit of $10 million average per flight (that's $1000 profit per kg or so). That means 100-200 flights per year. If the profit is only a tenth that, then they have to make 1000-2000 flights a year.

    3. Re:Dollars per kg? by khallow · · Score: 2, Interesting

      Yes, lot of stuff needs to be added. At a glance, it looks like they can use a convention runway (though it might need to be reinforced, apparently a loaded vehicle generates a lot of impact on landing). Insurance isn't much of a cost for the launch provider. Insurance against third party harm is rather low since US launch providers need to demonstrate a ridiculously low risk of harm before they can launch anyway. Insurance for the payload should be pretty good for an RLV with the kind of launch frequency this will need. Fuel costs are pretty low. Probably going to be something like $20-50 per kg of payload depending what they get the LH2 for, I think.

      Maintenance could be a hidden problem. I think the DC-X, an unmanned prototype (for SSTO eventually) had composite tanks. There were serious problems with thermal flexing and penetration by cryogenic fluids that weakened the tanks. If I recall the blurb for the Reaction vehicle, it would use aluminum lined tanks, which addresses most of that problem.

    4. Re:Dollars per kg? by khallow · · Score: 2, Insightful

      THe hard part is that we did this already; The shuttle had the same issue.

      The Shuttle had serious issues aside from lack of demand (it would take the entire US launch market to achieve the design launch rate of 50 launches per year for the Shuttle). Particularly, the 1-2% failure rate and the monstrous overhead. These guys are hoping that they can get the operating costs down to a very cheap level, achieve a high reliability rate, *and* that the launch market will improve significantly to the point that by the time the vehicle flies, they can find enough demand for the vehicle.

    5. Re:Dollars per kg? by khallow · · Score: 2, Informative

      Problem is the narrowness of the vehicle. Up to 273 tons concentrated in a narrow band. They even mention it on the website (which is why I brought it up, wouldn't have thought about it on my own). And an abort and return to airport shortly after takeoff would result in a fully loaded landing. That has to be part of the design as well.

  2. Holy shit, it's a proto-Firefly! by Dr.+Spork · · Score: 2, Funny

    I never thought that the Firefly form factor would ever actually fly, but look at the picture of the Skylon and tell me you don't see the resemblance!

    1. Re:Holy shit, it's a proto-Firefly! by Timesprout · · Score: 2, Funny

      I dont see the resemblance. Anything else I can help you with?

      --
      Do not try to read the dupe, thats impossible. Instead, only try to realize the truth
      What truth?
      There is no dupe
  3. SR-710? by Mateorabi · · Score: 2, Insightful

    Actually I see more of an SR-71 Blackbird with a fat tail. Can really see it here from above.

    --
    "You saved 1968." - Ms. Valerie Pringle to the crew of Apollo 8

  4. Re:Space Elevator by khallow · · Score: 2, Insightful

    Do not want shuttle 2.1. Do want Space Elevator. Now get to work.

    Are you personally picking up the tab for this space elevator? Even an RLV doesn't have much of a business case to be made. There simply isn't that much demand. A space elevator needs a lot more demand than has been demonstrated to exist. A reasonable plan is to build up the demand to the point that exotic launch systems make business sense. Not develope the exotic launch system and hope someone will use it.

  5. Did anyone else misread the title? by Amazing+Quantum+Man · · Score: 5, Informative

    Reaction Engines is the name of the company. It's using conventional LOX/LH2 engines.

    And for those who are calling this Shuttle 2.0, it's unmanned.

    --
    Fascism starts when the efficiency of the government becomes more important than the rights of the people.
    1. Re:Did anyone else misread the title? by rift321 · · Score: 2, Informative

      They allude to the ability to _shuttle_ persons into space later down the road using the craft, and specifically state that they aim to bring the cost of such an endeavor to the sub-$100k range.

    2. Re:Did anyone else misread the title? by Hal_Porter · · Score: 2, Informative

      Reaction engines do have a design for a manned hypersonic airliner

      http://en.wikipedia.org/wiki/Reaction_Engines_A2

      The A2 is designed to leave Brussels International Airport, fly quietly and subsonically out into the north Atlantic at Mach 0.9 before reaching Mach 5 across the North Pole and heading over the Pacific to Australia. ...

      The developers say it would be able fly from Brussels to Sydney in about 4.6 hours.

      --
      echo -e 'global _start\n _start:\n mov eax, 2\n int 80h\n jmp _start' > a.asm; nasm a.asm -f elf; ld a.o -o a;
    3. Re:Did anyone else misread the title? by Hal_Porter · · Score: 3, Informative

      They are anything but conventional. They run as an precooled jet engine upto Mach 5.5 breathing air from the atmosphere and then close an inlet and run as a rocket using onboard liquid oxygen as an oxidizer.

      http://en.wikipedia.org/wiki/Reaction_Engines_SABRE

      --
      echo -e 'global _start\n _start:\n mov eax, 2\n int 80h\n jmp _start' > a.asm; nasm a.asm -f elf; ld a.o -o a;
  6. Re:Space Elevator by barc0001 · · Score: 5, Insightful

    You know, the day Sputnik went up hardly anyone was thinking about a commercial use for space, and now look at us. Space has definitely become a "build it and they will come" scenario. If you make payload lifting even cheaper, there will be more customers because things that didn't make sense before suddenly start to.

  7. enough propellant? by khallow · · Score: 4, Interesting

    It doesn't seem to have enough propellant mass for the task. To get to LEO, it needs something like 7.5 km/s or more in delta v (ignoring very substantial gravity and air resistance losses). If it were purely a rocket, that would be roughly 7.2 km/s (rocket equation is delta v = -4420 m/s*log(53 tons/273 tons), where 4420 m/s is perfect exhaust velocity in vacuum for LOX/LH2 burning rockets). Even if we assume we can get to Mach 5 for free (which is 1.5 km/s roughly), that leaves no more than 1.2 km/s margin. A regular rocket picks up 1.5-2 km/s or so in gravity and air resistance losses. While gravity losses might be somewhat lower (due to lift), air resistance is definitely going to be higher than the 100-200 m/s a rocket of similar size would have. So we have gravity and air resistance losses. We also have probably an inefficient nozzle design with a tradeoff between greater bell size (and efficiency in vacuum) and lower air drag. Something like drop tanks would help a little, but there doesn't seem to be the space for a lot of extra mass there. Another possibility is to use denser fuel in place of LH2 for the early parts of the flight, but that weakens the isp a little.

    1. Re:enough propellant? by evanbd · · Score: 4, Interesting

      You can get slightly better Isp than that, actually. For example, I get 4664 m/s vacuum Isp for O:F of 6:1 and 3000 psi expanded to 1 psi. I don't know what pressure they run at, but for a wide altitude range I would imagine it's high. Furthermore, I believe they plan to still be using some outside air even at Mach 5 -- and at that altitude, they've also got some delta-v in the altitude itself, not just the velocity. Small effects, but they help... Anyway, I don't know the details of their flight plan, but I do know that the engineers behind it are decidedly competent, and do have a detailed trajectory plan that includes good estimates of air drag and such. If you can find trajectory details, though, I'd love to see them...

      (Oh, to pick a few nits about your dv budget... 7.2 km/s is orbital velocity; don't forget nearly 500 m/s of Earth rotational velocity. So if you ignore air and gravity drag, it's actually slightly under 7 km/s total delta-v, though air and gravity drag will usually add more than 2 km/s to that.)

    2. Re:enough propellant? by MarkRose · · Score: 2, Funny

      You can get slightly better Isp than that, actually. For example, I get 4664 m/s vacuum Isp

      DUDE!!! You must have a ton of warez!! Where can I sign up for Vacuum Isp?? My ISP suck0rs!! Im lucky if I get 3 Mb/s, but ur getting 4664!! NO FAIR!!!!1!

      --
      Be relentless!
    3. Re:enough propellant? by dkf · · Score: 2, Funny

      Be careful what you ask for. No matter how bad your ISP is, it can't suck0rs as much as *vacuum* ISP.

      Don't forget black-hole ISPs. They suck nearly as much as... hmm, what a choice...

      --
      "Little does he know, but there is no 'I' in 'Idiot'!"
    4. Re:enough propellant? by StevePole · · Score: 5, Interesting

      A friend of mine works on the heat exchange system for the SABRE engines that will power Skylon. The SABRE engines are air breathing i.e. they use air they pick up on the way as fuel, hence they need less fuel at launch.

      From their website: "The Sabre engine is essentially a closed cycle rocket engine with an additional precooled turbo-compressor to provide a high pressure air supply to the combustion chamber. This allows operation from zero forward speed on the runway and up to Mach 5.5 in air breathing mode during ascent. As the air density falls with altitude the engine eventually switches to a pure rocket propelling Skylon to orbital velocity (around Mach 25)."

      More info here: http://www.reactionengines.co.uk/sabre.html

      The engine saves weight by using the same combustion chamber during both modes of operation and in air breathing mode it only cools the oxygen to it's vapour point (as opposed to full liquidization) which greatly simplifies the engine design.

      At least that's my understanding, IANARS.

    5. Re:enough propellant? by khallow · · Score: 2, Interesting

      Yes, that's pretty much what I gathered from looking at the design, especially the odd-shaped, untapered outlets for the Sabre engines and the fact no other nozzles appear anywhere on the ship.

      The engine saves weight by using the same combustion chamber during both modes of operation and in air breathing mode it only cools the oxygen to it's vapour point (as opposed to full liquidization) which greatly simplifies the engine design.

      This sounds like quite an effort. Would like to see if it works out. Recently, I was discussing a scramjet design with the internet:

      tnphysics: The key to a gas-and-go SSTO RLV IMO is airbreathing engines-somewhat like the Forerunner V business jet proposed somewhere on the forum (afterburning ultra-high-bypass turbofan to Mach 8, then LNG scramjet to Mach 15, then switch to LH2 to Mach 20), with a small rocket added for EOI. A metallic TPS should be used.

      At the time, I recommended reducing the complexity of the vehicle by eliminating the air-breathing turbofan at the start and using the rocket instead to get the vehicle up to scramjet speeds. The Sabre engine sounds like a more effective way to do that. It could boost the vehicle up to Mach 8 with a combination of air breathing and rocket modes, switch over to the scramjet for that phase of the acceleration, and then switch back to the sabres for the final acceleration to orbit in vacuum. Still overly complex, but the Sabre is a good fit for the launch profile.

    6. Re:enough propellant? by RocketGeek · · Score: 2, Informative

      We also have probably an inefficient nozzle design with a tradeoff between greater bell size (and efficiency in vacuum) and lower air drag.

      That's why we are developing the ED nozzle :-)

      The ED nozzle is a very efficient nozzle design and provides altitude compensation across the thrust operation range. Part of the engine development at the moment is concerned with development of the ED nozzle for this purpose.

  8. Re:Space Elevator by evanbd · · Score: 5, Interesting

    I don't much like the idea of a space elevator, at least for short- or medium-term applications. (Long term, is 50 years from now, is different... but also not very relevant.) Why, you ask? Simple. Give me a space-elevator class building material, and I'll make rocket tankage out of it long before it's fully developed to space elevator performance levels. Those tanks will be so vastly superior in weight performance to current materials that I can give you a rocket that is not only single stage to orbit, but does it on *pressure fed* engines. Who needs turbopumps and all their associated machinery when you can just put enough pressure in the tanks (and run at a lower chamber pressure... which is more conducive to high reliability anyway)?

    For a given payload rate, my pressure fed SSTO will use somewhere between 3 and 10 times the energy (depending on which kool-aid you drink when it comes to getting the power from the ground to the elevator car). It will have a *vastly* lower capital cost. It will be faster (no radiation worries for cargo that spends days passing through the van Allen belts). Perhaps more importantly, it will scale down better. It starts with a lower investment and lower flight rate to prove out demand, and then grows as more customers appear and more rockets get built.

    Oh, reusability? It gets a lot easier when you don't have to jettison a stage a third of the way there -- and when your reentry vehicle is as light and fluffy as these building materials imply, it gets even easier. Engine reusability is pretty trivial when you don't have 60,000 rpm turbines wearing out all the time.

    There are plenty of engineering problems to be overcome for a space elevator. They're not impossible, but they're far from trivial. But the real problem is the competition from rockets -- it makes zero sense to compare a space elevator built with magic nanotubes to a lithium-aluminum tankage rocket; it should be compared to a magic nanotube rocket. When you do that, you discover that for any unproven market (ie, where capital costs matter) the spaceship fleet is far, far cheaper.

  9. Re:Space Elevator by Fulcrum+of+Evil · · Score: 2, Informative

    Sure, nobody wants to lift cargo at the current price point. Try cutting it by 90% and see what happens.

    --
    "We returned the General to El Salvador, or maybe Guatemala, it's difficult to tell from 10,000 feet"
  10. Sky-Lon? by pcgabe · · Score: 4, Funny

    Sounds like a Skynet-Cylon joint venture. Please don't be sinister-looking....

    *Opens link*

    Ah, crap.

    --
    Don't put advice in your sig.
  11. Re:Space Elevator by khallow · · Score: 2, Interesting

    Sure, but guess what? I bet even current launch vehicles can do a lot better in cost per kg than they currently do. I figure the limit of expendable launch vehicles are somewhere around $500 per kg in very high launch volume (thousands of launches a year). RLV would drive that to somewhere around $100 per kg. At that point, you have the business to justify that next step to exotic technologies like space elevators, rail launch, etc. This is the point that I think is being missed. There's little reason to fund a lot of space elevator research now. And by the time there is enough reason, it pays for itself.

  12. does this add up ? by freddy_dreddy · · Score: 3, Interesting

    from this presentation:
    - air intake in the order of hundreds of kg per second (400 kg/s to quote) ...
    - passes through thousands of small tubes (resistance at that speed ?!?) ...
    - in a few milliseconds ...
    - cooled from + 1000degreesC to -150degreesC

    Forgive me my ignorance, but are these materials physically possible ?

    --
    "Violence is the last refuge of the competent, and, generally, the first refuge of the incompetent" - Thing_1
  13. George Lucas copyright? by VincenzoRomano · · Score: 2, Funny

    Hmmm ... I would suggest GL to sue that company for (R) infringement!
    And later (from a galaxy far far away) the Empire will sue GL!

    --
    Maybe Computers will never be as intelligent as Humans.
    For sure they won't ever become so stupid. [VR-1988]
  14. Re:Space Elevator by F34nor · · Score: 3, Interesting

    Look into the Space Fountain instead... http://en.wikipedia.org/wiki/Space_fountain

  15. The Internet by mcrbids · · Score: 5, Insightful

    How many "2.0" Internet businesses exist only because of the unexpected consequences of humanity building the largest peer based computer network in existence?

    Slashdot itself, and other newcomers like Netflix "on demand" only exist because of the Internet. Did we build the Internet so that we could stream "Superman" in real time, or argue politics with people from around the world?

    No. but they all happened because we built the Internet!

    So build it! Society will profit in ways we can't today imagine today any more than Bob Metcalfe imagined Slashdot when he co-invented Ethernet!

    --
    I have no problem with your religion until you decide it's reason to deprive others of the truth.
  16. a 21st Century DC-3 by alizard · · Score: 2, Interesting

    From what I saw at the company website, it looks like they're building the orbital equivalent of the first commercial airliner, the DC-3.

    If they can get the cost to orbit even remotely close to the $200/kg number the Space Power Satellite program proposed by NASA was based on, we could either build a full system or a large proof of concept orbital power array. We're a bit more desperate for power than we were when Bush defunded the SPS project. The launch capability is the hard part of SPS, the rest is just engineering we know how to do.

    That could take up enough launches to provide the company a reasonable chance at profit.

    1. Re:a 21st Century DC-3 by YourExperiment · · Score: 2, Funny

      From what I saw at the company website, it looks like they're building the orbital equivalent of the first commercial airliner, the DC-3.

      Cool. Now if we can just scale up to build space DC-8s, we can take all the scientologists to another planet and drop them in a volcano.

    2. Re:a 21st Century DC-3 by rarel · · Score: 2, Interesting

      From what I saw at the company website, it looks like they're building the orbital equivalent of the first commercial airliner, the DC-3.

      Bit of a nitpick here, but that would be the first tremendously successful commercial airliner.

      The DC-3 was an evolution of the DC-2, which was designed to compete with Boeing's 247. The 247 itself was preceded by a bunch earlier designs by various constructors, like the Ford Tri-Motor.

  17. HOTOL? by footnmouth · · Score: 2, Informative

    Hmm... as I'm getting old I thought I remember this concept as HOTOL, and sure enough: wikipedia Reaction engines was started by one of the HOTOL designers. Still, it's had probably 30 years of intellectual development and it looks believable to me. Go Reaction Engines.

    --
    -- For evil to triumph it is enough that good men do nothing.
  18. Re:Space Elevator by evanbd · · Score: 4, Interesting

    Actually, if you want a mega-scale engineering project, my personal preference is for the launch loop.

  19. Re:Star Wars looking? by deimtee · · Score: 2, Funny

    It's what the Yanks call an Aluminium Falcon.

    --
    I'm guessing that wasn't on their radar screen...
  20. Re:Star Wars looking? by decoy256 · · Score: 4, Funny

    Is that what pretentious Brits call Aluminum?

  21. Re:Space Elevator by Cowmonaut · · Score: 2, Insightful

    And what pray tell does that have to do exactly with what the OP said, of "if you build it they will come"? No one said this stuff had to come immediately. The space shuttle is the first re-usable spacecraft the US created. Many of the first escort fighters (Allison-engined P-51 mustangs didn't live up to expectations either, nor did the first assault rifle for the US (M-16 before they lined the barrel and chamber with chrome).

    First and early attempts rarely tend to their tasks as well as people hope or require. Typically you have to go through several revisions while the old models are still "in the field" as it were. Really the only difference is the expense of space exploration. NASA has been able to do some slick stuff on a low budget since the 60's or 70's, but its been a hamper.

    You mention no one has gone back to the moon in the last few decades. What, may I ask, exactly would you have them do there? They still have the moon rocks from Apollo. We've gotten pretty handy with a spectrometer, being able to tell chemical compositions of planets and stars light-years away. What exactly were they to do there besides build a telescope, which we have easily done in orbit anyways (see Hubble).

    The economics of space exploration are slowly changing to make it as feasible as deep ocean exploration (which is also hurting from lack of interest, outside of oil companies). The politics of it are leading to like what? Three manned missions from countries outside the US? I believe Russian, India, and China were all discussing targeting the southern end of Luna.

    Anyways, manned space exploration will continue to happen and eventually we will colonize other planets. The pace of space is different. The amount of resources it takes to leave Earth and head for another system are unlike anything we've had to deal with before. The distances likewise, with it easier to measure it light-seconds and light-minutes or AU within the solar system than kilometers.

    How long has it taken humanity as a whole to explore the bulk of the dry surface of Earth? You do realize I hope that there are large uncharted tracts of land. This is why we still discover new species as we cut down the rain forests. And don't even get me started on the sea, we don't even know what all is living in our oceans and can't even reach the bottom in some places.

    Personally I say do as much as we can from remote without sending people out as possible. Saves lives, saves money, saves time. Voyager 1 and Voyager 2 are still sending information back occasionally. They haven't left the solar system entirely yet. In the last 10-15 years we've uncovered more information about our solar system than in the previous hundred. We're learning more about all the planets every day, and we haven't been sending out people.

    May as well find out what we can know before sending someone out since we may not have too many shots to do so.

  22. Re:I see... by RocketGeek · · Score: 4, Informative

    Then you may need to work on your reading :-)

    The precooler tests were run separate to the thrust tests. The thrust tests were related to the ED nozzle work.

    As for the reliability, well when I wrote the test plan for the ED nozzle test engine, I can assure you, that reliability was very much part of the plan.

    As for you not seeing any prototype being tested, note the photograph of a rocket shaped object with hot flame coming out of it in the News section?

    I'm sorry the photograph isn't any better, but none of us were prepared to step outside the bunker during the hot firings. I'm working on improving the photos taken during test runs.

  23. Whilst by necro81 · · Score: 2, Informative

    Skylon will be able to repay its development costs, meet its servicing and operating costs and make profits for its operators whilst being an order of magnitude cheaper to customers than current space transportation systems.

    Can I trust my payload and/or investment dollars to a company that uses "whilst" on their site?

  24. Re:Star Wars looking? by Yvan256 · · Score: 2, Informative

    The Brits and everybody else on the planet. ;)