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Navy Spends $33 Million For Hybrid of the High Sea

coondoggie writes "Some might call it an enormous floating Prius, but others will call it a step in the right direction: A new hybrid electric engine for US Navy ships that promises to save up to 12,000 barrels of oil a year per ship. The folks who brought you the Predator unmanned flying aircraft, General Atomics, this week got $32.7 million to develop a proof-of-concept Hybrid Electric Drive (HED) system for a full-scale demonstration on board the Navy's DDG 51 Class destroyers. DDG 51 destroyers are powered by General Electric gas turbines capable of moving the ships along at over 30 knots or about 35 mph. The General Atomics system would meld into this system and let the ship use electric power for slow-speed maneuvers. The engines would provide more power as the ship needed to go faster."

51 of 210 comments (clear)

  1. Nice thing. by Anonymous Coward · · Score: 2, Funny

    Now the US navy can bring death upon the infidels in a clean and environmentally safe way.

    1. Re:Nice thing. by INT_QRK · · Score: 4, Interesting

      Electric drive for low speed is not such a bad thing, especially when conducting passive sonar search. It would make them kind of stealthy, from an acoustic point of view. Antisubmarine Warfare is, after all, an important mission area for Destroyers.

    2. Re:Nice thing. by OneSmartFellow · · Score: 2, Interesting

      Except that a lot of the sound comes from the propellers alone.

    3. Re:Nice thing. by gadget+junkie · · Score: 4, Informative

      this type of propulsion is already in service in the UK.
      in this particular case, the Daring class destroyers also use a combined gas and steam turbine to generate the electric power required for propulsion, thereby improving fuel efficiency.
      the interest in electric propulsion is mostly due to other factors, tough: lower heat/sound signature, higher efficiency at slow speed etc.

      --
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    4. Re:Nice thing. by INT_QRK · · Score: 4, Informative

      Not below cavitation speeds. The overall noise floor is relatively high in the lower portions of the spectrum, given that low frequencies propagate greater distances and are additive. So, signal excess can be low to non-existent for non-cavitating blades. At low speeds engine (and auxiliaries) noise is normally the greater giveaway. Diesel electric boats (submarines, I mean) can be the most challenging targets, for at least as long as they are submerged on batteries. I only know this because I watched Das Boot on TV the other day :)

    5. Re:Nice thing. by Sausage+Nibblets · · Score: 2

      Antisubmarine Warfare is, after all, an important mission area for Destroyers.

      Whose submarines are we fighting, again?

    6. Re:Nice thing. by MidoriKid · · Score: 4, Funny

      My destroyer is like VRRRRRNNN.. VRRRNNNN... VRRRRRRNNNNNN! What does your destroyer sound like?

      shhhhhhhhhh

      That's cool.

    7. Re:Nice thing. by INT_QRK · · Score: 2, Informative

      Whosever we might need to, I'd think...

    8. Re:Nice thing. by cthulu_mt · · Score: 2, Insightful

      The Chinese; some of us know the Cold War isn't over.

      --
      Virginia is for lovers. EVE is for griefers.
    9. Re:Nice thing. by GooberToo · · Score: 4, Informative

      Except that a lot of the sound comes from the propellers alone.

      Not in the way you think. The propellers are the point of contact with the sound transmission media - water. The propeller connects with the drive shaft and transmission. The transmission connects with either an electric motor or an engine. And in some cases, multiple engines and/or motors. The vibration and and engine noise is then transmitted through the transmission, the drive shaft, and then propeller, where it is then transmitted into the water for all to hear. This is the primary reason many military vehicles have been heading toward an electric drive system where the ICE is used to turn a generator rather than directly drive the propeller. This is also the reason modern diesel subs have been getting so quite.

      In short, the propeller on modern military ships make the vast majority of their noise because they are a transmission point for everything mechanical attached to it, not because its spinning in the water. Which means, using electric motors to spin your propeller, especially at slow speeds can make you incredibly stealthy despite the fact a propeller is still spinning in the water.

    10. Re:Nice thing. by Runaway1956 · · Score: 4, Informative

      Yes, you hear propellers below cavitation speed. Thirty tons of brass doesn't move hundreds of tons of water "quietly". Another sonar operator can hear it from miles away. Standing in after steering, the propellers are quite loud all the time, and very loud any time they make a change in speed. I spent many an hour standing watch in that smelly little room. (and after all that time, I never figured out why it was always so freaking SMELLY!)

      So far, I've not seen anyone mention one of the biggest benefits of electric power. Torque. When you flip the switch and/or turn the rheostat, you have power NOW! Gas and diesel are quite slow to build up torque, even in the turbine engines that the Navy uses. Boilers are somewhat better - depending on whether you've already built up a head of steam or not. If not, you're still dependent on turbines spinning up to bring oxygen to the fire. With electrons, there is no perceptible delay.

      The result? Sonar hears a torpedo coming in, the port screw is put into full reverse, starboard screw is full forward, and the ship spins (not turns, but spins in place) in about a minute, instead of 4, 5, or 6 minutes.

      Alright, today's enemies aren't likely to have torpedos, but the maneuverability can be just as valuable in many other situations - including entering and leaving port when some idiot on a ski boat ignores the rules of the road.

      --
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    11. Re:Nice thing. by Ironsides · · Score: 2, Informative

      Ships have 30+MW diesel generators on board. The savings will come from the increased efficiency of performing Diesel->Electric>Propulsion over Diesel->Propulsion as the Diesel generators will be running at the optimum RPM. This is the same way that diesel trains work. Battery storage would be unnecessary and I'm not sure regenerative braking is possible for a ship.

      --
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  2. What would happen... by lxs · · Score: 4, Interesting

    If 30 tons of Lithium batteries burst open on the high seas? After,say, a torpedo strike?

    I bet it would be spectacular.

    1. Re:What would happen... by Anonymous Coward · · Score: 3, Insightful

      we ca ask the electrical/diesel submarines .... not new tech at all

    2. Re:What would happen... by Anonymous Coward · · Score: 3, Insightful

      The same thing that happens when 30 tons of oil bursts open on the high seas?

    3. Re:What would happen... by fuzzyfuzzyfungus · · Score: 2, Funny

      Only prettier. Your basic "yellow/orange and lots of black smoke" hydrocarbon fire is overdone and played out. The intense red/violet of a lithium fire is deliciously modern.

    4. Re:What would happen... by Anonymous Coward · · Score: 2, Funny

      Or just a very long power cable.

    5. Re:What would happen... by samkass · · Score: 2, Insightful

      Probably similar to what happens when one of the Soviet-era sodium-cooled nuclear submarine gets hit... really a torpedo hit that breaches the hull is going to be a Bad Day no matter what.

      --
      E pluribus unum
    6. Re:What would happen... by wagnerrp · · Score: 3, Informative

      Not at all. A locomotive is not a hybrid, as there is only a single type of motor used for motive power. Calling them 'series hybrid' vehicles only started very recently, when manufacturers wanted to cash in on a buzzword.

      If you check out the Journal article, they describe this system as an electric motor mounted on the drive shaft, powered by existing auxiliary electrical generation capacity on the ship. The motor would only be used at speeds under 12kt at maybe 1/10th peak power output, when the efficiency drops off considerably and the turbines are basically idling. The system would be set up to run in reverse, providing power back to the ship, presumably for future electric artillery that the Navy is developing.

    7. Re:What would happen... by WalksOnDirt · · Score: 2, Informative

      If 30 tons of Lithium batteries burst open on the high seas?

      Lithium batteries currently in production aren't rechargeable, so I doubt they would use them. Lithium-ion batteries don't contain metallic lithium (unless they are malfunctioning), so breaching them shouldn't be particularly interesting.

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    8. Re:What would happen... by Anonymous+Psychopath · · Score: 3, Funny

      Well, if it *is* to be the Prius of the high seas, let's hope they at least make it a decent looking ship. Not something fugly like the Prius on land is...

      :)

      Also, it will need Obama '08 and "Coexist" bumper stickers.

      --

      Eagles may soar, but weasels don't get sucked into jet engines.

    9. Re:What would happen... by Captain+Nitpick · · Score: 2, Informative

      I thought the new destroyers were also nuclear.

      DDG-51 destroyers are Arleigh Burke class. There's 55 of them so far; none are nuclear powered.

      Rep. Gene Taylor made some noise about canceling the Zumwalt/DDG-1000 class (gas turbine-powered) in favor of a nuclear Burke variant, but it hasn't happened.

      Wasn't there a big show of the all nuclear carrier group that could go around the world with having to refuel?

      What you are referring to is 1964's Operation Sea Orbit. You need more than a carrier and two missile cruisers to make up a carrier strike group. Nuclear-powered destroyers and supply ships were not built, and the all-nuclear Navy never materialized.

      Since the last nuclear cruiser was decommissioned in 1999, the only nuclear vessels in the US Navy are aircraft carriers and submarines.

      --
      But then again, I could be wrong.
  3. Re:So that's where our tax dollars go. by MichaelSmith · · Score: 2, Interesting

    You would have to subtract the money they were going to spend on a conventional drive line anyway. Better fuel economy may deliver operational benefits as well. More range requiring less infrastructure for refueling.

  4. Submarines by Skraut · · Score: 4, Interesting

    I would have thought that the Navy would have led hybrid engine research with everything that was done in WWI and WWII for submarines. Essentially those were hybrid engines, with the diesel's powering the boat on the surface and recharging the batteries, and then using the batteries when the ship was submerged.

    That has all been supplanted by nuclear submarines, but you have to wonder where battery technology would be today if the Navy had kept using that system.

    --
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    1. Re:Submarines by Monsieur+Canard · · Score: 4, Informative

      Um, the Navy sort of does. Every nuclear submarine out there has a big diesel engine and an array of batteries on it. They are for use when the big tea kettle is down for maintenance and/or emergency situations.

      --
      He took a duck to the face at 250 knots.
    2. Re:Submarines by Shinobi · · Score: 2, Interesting

      While the US knowhow in that area, it hasn't disappeared in other parts of the world, for example Sweden and Germany. Sweden was also the first to use a Stirling engine, so it can recharge the batteries without having to go to snorkle depth.

    3. Re:Submarines by SirCowMan · · Score: 2, Informative

      Canada at one time experimented with a 'hybrid' (a misnomer in the marine industry, as diesel-electric arrangements and all-electric ships aren't really rare) nuclear submarine plant. A small, 1.5MW or so reactor would be used to recharge the batteries while submerged, extending dive times - though the primary power source remained diesel engines through snorkel or surfaced. Another interesting submarine propulsion system are the peroxide based boats, which actually ran the diesels while submerged & developed the oxygen for combustion chemically. That said, I'm not entirely sure what the Navy is aiming for here, certainly the article is way to sparse to draw conclusions. There are some issues with current diesel-electric drives, most importantly efficiencies in energy transferral and conversions. An extremely promising technology is superconducting electric drives, and may be more of what the article is referencing. As far as electric motors being used for propulsion "boosts" to a mechanical shaft, we have them. Shaft generators can be used to perform this function or for generating service power for the ship (as conditions require). Such flexible electrical systems have been developed for the cruise ship industry (Siemen's has an excellent presentation thereof I could probably find if anyone is interested). My suspicion then might be that it's not new technology, but rather money for the testing, integration, and installation plans for a flexible system which will bring the vessels closer to being an all-electric-ship; as the systems will have to be fully scrutinized for the realities of naval vessel equipment: minimal noise, blast-proofing, electromagnetic emissions, etc. ~ not trivial.

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  5. Re:So that's where our tax dollars go. by falcon5768 · · Score: 5, Informative

    You just did. The life expectancy of a Navy ship is along the lines of 30-40 YEARS. As long as the engine doesn't eat it's self and can just be maintained then you will come close to if not completely pay for it's self. Also oil costs dont factor into the cost of physically refueling the ship. Plus if this engine works as planned, it will likely be significantly cheaper to build more since that 33 million rolls in development costs.

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  6. Only? by whisper_jeff · · Score: 5, Interesting

    Only $33 million? For a military contract? Really? Not to be a smartass, but that seems insanely cheap for what they're asking for.

  7. Re:So that's where our tax dollars go. by mckinnsb · · Score: 5, Informative
    Sure, here you go.
    • Cost of development: 17.1 million dollars.
    • Cost of oil (per year saved, on your cost): 1.2 million dollars
    • Cost of oil (per year saved, 35 year service): 42 million dollars
    • Number of destroyers the Navy has deployed now: 60
    • Rough estimate of savings when all are outfitted over time in the future: 2.1 billion dollars
  8. Re:So that's where our tax dollars go. by mrvan · · Score: 3, Insightful

    $100 per barrel= costs at the refinery.

    The ships are generally in nasty, remote locations. Factor in the cost of building a supply ship and fueling that ship to get the fuel to the destroyer, PLUS escort, PLUS lost mission time and extra miles to go to refueling, and you will probably break even in the first year.

    And then the ship has 30 more years to go.

    I guess your tax dollars didn't go to elementary math & common sense education, aka high school :-)

  9. Re:So that's where our tax dollars go. by tcopeland · · Score: 3, Interesting

    > Also oil costs dont factor into the
    > cost of physically refueling the ship.

    Well said. That includes the time it takes to complete the evolution. Especially underway it's a major pain; running those hoses over and keeping station is no joke. If you could cut the number of UNREPs in half you'd be saving resources all over.

  10. Re:So that's where our tax dollars go. by CarpetShark · · Score: 2, Funny

    Can someone explain the economic benefit of this move?

    Well, the primary benefit is that we can call this a Class 1 Naval Drive, thus affirming our fantasies about one day living like Commander Jameson.

  11. Re:So that's where our tax dollars go. by fuzzyfuzzyfungus · · Score: 2, Insightful

    I would suspect that, while the "hybrid of the seas" shtick is a good line for jumping on the greenwashing bandwagon, the major interest is in the side benefits: electric engines should almost certainly be quieter and have a lower thermal signature than fossil fuel ones. Having the option to move around purely under electric power, when the situation calls for it and without excessive performance reduction, is probably pretty attractive.

    Lower fuel consumption would (slightly) increase the ability to operate at the end of a long, inadequate, intermittent, or otherwise problematic supply chain, which could also be nice.

  12. Also, strategically by brunes69 · · Score: 3, Informative

    It is also an important strategic advantage to have a ship that is more fuel efficient as it can stay in the arena for longer before it needs to be refuelled.

    This is likely a main driver for this research.

  13. technical and fiunancial details. by auric_dude · · Score: 3, Interesting
    The general view of DDG-51s of this project

    http://www.informationdissemination.net/2009/07/good-reason-for-flight-iii-burkes.html and the reasons for this work.

    A defence Industry view

    http://www.defenseindustrydaily.com/327M-to-General-Atomics-for-DDG-51-Propulsion-System-Prototype-05598/#more-5598

    A general Atomics view

    http://www.ga.com/news.php?read=1&id=262

  14. Too bad we don't have this already by marsdominion · · Score: 3, Insightful

    Oh, wait. We do. Why are we even talking about building hybrids when the Navy already has more than 80 electrics in the form of nuclear powered vessels? With more than 5500 reactor years without an accident, haven't we proved that it is safe?

    1. Re:Too bad we don't have this already by AP31R0N · · Score: 2, Funny

      Where are these nuclear wessels?

      --
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    2. Re:Too bad we don't have this already by marsdominion · · Score: 4, Informative

      The loss of both these subs, while tragic, does not change the facts. The point is that neither of these ships were lost due to their reactors, but to other events.

  15. Regenerative Braking by tangent3 · · Score: 3, Funny

    How does regenerative braking work in the high seas?

  16. Re:So that's where our tax dollars go. by curmudgeous · · Score: 2, Interesting

    You forgot to mention that the Navy has a stated interest in rail guns and energy based weapons. They're already building excess generating capacity into their designs to eventually accomodate those if/when they're ready for deployment, so they might as well take advantage of it while waiting.

  17. different type of hybrid by hcdejong · · Score: 3, Informative

    What the Navy means by 'hybrid' is not exactly what you'd expect. TFA is light on details, but I suspect the idea is to use the electrical generators on the ship for low-speed propulsion, instead of having to run the main gas turbine engines at 10% load, at which they're very inefficient. There'll be no batteries involved, and no regenerative braking.

    Many warships already have two plants capable of driving the propellers. Not so much the USN, but European navies often use gas turbines to provide high speeds (30+ knots), plus a set of diesels for lower speeds (up to 20 kt).

    For new ships, electrical propulsion is being looked into for the same reason: you can switch generators on and off so you always have them running at their most efficient power setting.

    1. Re:different type of hybrid by Anonymous Coward · · Score: 2, Interesting

      Electric propulsion has some other advantages. Its inherently quiet, particularly on battery power. Second, it allows placing the propeller in a more optimal position, i.e. deeper in the water. Plus the motor and propeller can be swiveled for better maneuvering. Combined with an (elelectric) bow thruster and docking or holding a fixed position becomes easier. For an example, see the Queen Mary II. Diesel-turbine hybrids are also common on smaller craft, where the diesel is used for 'patrol; speeds for economy, and a tubine cuts in for higher speeds. I wouldn't count on much dynamic braking, as ships generally keep moving, but running the power plant at high efficiency allows for a lot of savings. Electric, Diesel, and turbine plants all also have the advantage of quick starts and quick changes in power -- unlike steam plants where you have to build up steam pressure. Someone said a Perry class frigate could go from 'dead' to pulling away from the dock in 30 seconds.

  18. Re:Not exactly a new idea by Aram+Fingal · · Score: 4, Funny

    Actually, there is a mature technology for powering ships with wind. It's called a sail.

  19. Re:Back when I was a kid... by Asic+Eng · · Score: 2, Insightful
    It's the same thing with flying, really. The Wright brothers already showed that we can fly. Makes me wonder how new this F-117 technology really is.

    Seriously, just because the general principle has been in use somewhere else, doesn't mean you can't improve on it - and scaling something up is not necessarily a trivial matter.

  20. Re:So that's where our tax dollars go. by Migraineman · · Score: 4, Insightful

    And to further expand on your point, any military should be concerned with fuel efficiency, because a machine that can stay on-station or can hang in a firefight longer has a distinct tactical advantage. Granted, that is but one variable that must be balanced against many others, but it's really just as important as offensive and defensive capabilities.

  21. What about nuclear batteries? by HikingStick · · Score: 2, Insightful

    I read some years ago about self-contained nuclear batteries that could be set up in communities without direct connections to the broader electrical grid. Don't we have the ability to leverage similar technologies on our ships? I'm talking about preconfigured reactors with constant power output and finite life (based on fuel rods encapsulated inside the power generation unit). Why not nuclear?

    --
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  22. The REAL reason for electric boats by wisebabo · · Score: 3, Insightful

    Can you say "Rail Gun" or "LASER"?

    These new weapons technologies (needed for interception of ballistic or hypersonic projectiles) will require a colossal amount of electric power. If the ship is already geared up to be capable of storing a lot of power in its batteries, a major hurdle in the deployment of these weapons are overcome.

    Maybe they could even use the tremendous kinetic energy of the ship moving at high speed to generate electricity from the motors. Probably only useful in an emergency because it makes your ship a sitting duck!

  23. Re:Turbo-electric drives are widely used by david_thornley · · Score: 2, Interesting

    Turbo-electric drives were standard for US battleships of the WWI period, because of fuel economy. The USN wanted to operate at very long ranges from its bases. This continued with the battlecruiser designs, of which two were converted to aircraft carriers. One of those carriers once powered a city (Tacoma, I think) during a power failure.

    The Washington Naval Treaty of 1922 ended this, since it defined a new "standard displacement" (method of calculating a ship's weight) that didn't include fuel, so to build the biggest warship for the displacement it was much more important to reduce the weight of the engines than to reduce the amount of fuel needed.

    In actual service, the turbo-electric drives didn't take shocks well, and so the engines were easy to disable with a torpedo hit.

    --
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  24. Re:Not exactly a new idea by Doctor+Faustus · · Score: 2, Informative

    German U-Boats in in WWII had dual diesel/electric engines.
    Essentially all submarines in WWII had dual diesel/electric engines, and basically any non-nuclear submarines today do, as well. Earlier than WWII, the electric side was standard on all but the earliest impractical prototypes, and the other propulsion was experimented with until everyone settled on using diesel train locomotive engines.

    That wasn't for efficiency, but because they couldn't use the fuel-burning engines underwater.

  25. Sails are no laughing matter! by imtheguru · · Score: 2, Informative

    Sail technology is being re-adapted with complex technology to reduce fuel consumption on very high inertia vessels. Look up 'sky sail'.

    http://www.google.com/search?hl=en&q=sky+sail&aq=f&oq=&aqi=g10

    Cheers.

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