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Using a House's Concrete Foundation To Cool a PC

Agg writes "Well the slab gets poured on Wednesday so I thought I would sink 6 meters of copper pipe in the slab so that I can run my water loop through it when the house is finished. I hope to have water year round at about 16deg [about 61F]. No need for radiators or fans with chilled water coming straight out of the slab!"

22 of 465 comments (clear)

  1. Re:Resale value of house? by Anonymous+Cowar · · Score: 4, Informative

    Just saw off the tubes and plug em. It won't hut the resale value of the house very much.

  2. Don't Use Copper by Anonymous Coward · · Score: 5, Informative

    Use PEX instead. Copper will eventually fail. Look at the material that is used for radiant flooring.

  3. Concrete breaks you know by jayhawk88 · · Score: 3, Informative

    In most areas of the country, it's not a question of if but when your house settles and puts some nice big cracks in your concrete. Whether or not it would be a enough to damage the pipe is another question, but if you're relying on it to cool a semi-expensive piece of hardware, I might be a little nervous about it.

    Also, seems like this will severely limit your options for where to put your computer physically.

    Are fans really that horrible? They make them fairly quiet now. Is that extra .4 Ghz really worth all that kind of effort?

  4. Re:Ice cooler! by Moryath · · Score: 5, Informative

    6 ft down doesn't actually provide much cooling. If you want a "neutral" temp, you need to go well underneath the slab.

    Plus, you're "sinking" to a temp of 40-50F, and you have to consider that the concrete itself is a fair insulator, so you won't actually lose as much heat as you hope.

  5. free cooling is, well, cool by cowscows · · Score: 5, Informative

    Ground Source heating/cooling is a pretty nifty technology, and can be applied to a whole house HVAC system, rather than just a computer. It obviously requires more tubing than a single computer would, and in most climate will still require some supplemental heating/cooling for more extreme temperature days, but it's still awesome. It does have some upfront costs though.

    This idea to do it for a particular computer is a clever idea. I personally wouldn't want the pipe to actually be moving horizontally through my slab, I'd rather dig as small a diameter hole as is possible, but deeper under the slab, and just have the line penetrate the slab vertically. The deeper you go, the more stable the temperature becomes, and the less hollow copper pipe you've got running through the slab, the less you weaken it.

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  6. Re:It will work fine. by Maddog+Batty · · Score: 4, Informative

    Apart from the fact that concrete attacks copper. All copper water pipes placed in concrete have to coated in plastic to protect them (at least in the uk).

    I would use underfloor heating plastic pipes which are designed for this job. Sure they would need to be longer to get the heat transfer but the price would be similar and would be far less likely to leak. They certainly work fine in getting 6kW of heat into my house so absorbing a few hundred Watts would not be a problem.

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  7. This is not a concern by name_already_taken · · Score: 5, Informative

    Houses have been built with copper pipes and steel rebar and rewire in the slab for decades now without any electrolytic effects showing up.

    Once the concrete is cured, it is no longer an electrolyte. Concrete is not a great electrical insulator, but it's not a great conductor either.

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  8. Underfloor heating, anyone? by name_already_taken · · Score: 5, Informative

    Getting rid of heat by dumping it into the ground is a great idea.

    The problem is, you're dumping heat into your house's slab, not the ground. You need to put the pipes several feet underground.

    All this is is a mild underfloor heating system. If that's what you're trying to achieve, ok, but if you're also paying for air conditioning to remove heat from the house, this is probably not worth it.

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  9. Re:Sell it? Get it past inspectors by MBGMorden · · Score: 4, Informative

    Unless there's a specific code against it there's no reason why he wouldn't be able to. I work with the Building and Plans department at a county-level government office (I actually admin their software system). When I went through their checklists to add to the new system, it was mostly things you're supposed to do, rather than things you're NOT supposed to do. As long as you do everything on the list you're good to go.

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  10. Re:Don't Use Copper - wrong by R2.0 · · Score: 5, Informative

    "Use PEX instead. Copper will eventually fail. Look at the material that is used for radiant flooring."

    Negative.

    http://www.copper.org/applications/plumbing/techcorner/problem_embedding_copper_concrete.html

    They use PEX because it is cheaper and easier to install, NOT because of its longevity.

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  11. Very clever idea. by mollog · · Score: 4, Informative

    Talk about a heat sink. I'm a little surprised that this sort of technique is not more widely adopted at places like data centers; geothermal or water-source heat exchange, especially for cooling. I have been looking at using a water-source heat pump system to replace my electrical resistance heating/air conditioning system. Big incentives from the government.

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    1. Re:Very clever idea. by hairyfeet · · Score: 3, Informative

      I was talking about putting one or two large fans in the bottom of the silo there Chuck. You see those silos would be like a giant heat pipe. you could put several levels of rack there, and with proper spacing one or two fans at the bottom blowing up could cool the entire setup by sucking cool air from the bottom and using this to blow nice cool air all the way to the top, where the warmer air would be expelled. You DO know that heat rises and cool falls, yes?

      And nobody was talking about leaving the bloody top open. They actually have vents placed at the tops of those things in case a fuel leak required quick venting. Simply use the already existing infrastructure to blow the hot air out year round. Believe me the military already thought of things such as rain, or do you believe they wouldn't vent if it was a rainy day? Those things actually have quite nice ventilation systems in place already. Adding a couple of large fans at the bottom to circulate all the cool air at the bottom of the shaft would be a very minimal expense compared to the amount of cooling you would get from pulling air from that far underground and using that shaft for extra cooling.

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  12. Re:Ice cooler! by SatanicPuppy · · Score: 4, Informative

    This is exactly what I came in here to say. Your concrete isn't some magical source of coolness: it obeys the laws of thermodynamics just like everything else. And a mere 6 meters of pipe means that that warm water is going to circulate frequently, warming up the concrete and making your computer overheat.

    Putting the pipe in the slab won't have any effect on the slab or the resale of the house, but it probably won't have any effect on your computer either.

    If you want to try some kind of fan-free passive cooling, you'd be better off putting in a swimming pool, and running some radiant pipe in the deep end...Fractionally heat your pool, and significantly cool your computer (unless you live in a really hot area).

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  13. Re:Sell it? Get it past inspectors by Anachragnome · · Score: 5, Informative

    "Also, like a previous comment suggesting, maybe you should look into radiant heat tubing over copper."

    This. I used to live in Alaska and radiant heat slabs were very common. The problem was making sure they never went without heat in the winter. If they did, you ended up with burst pipes and a cracked slab. Big headache.

    The fix is burst-resistant flexible tubing. There is a product called Aqua-pex that fits the bill perfectly. Does not burst when frozen, has a 100-year warranty and is easy to install as it is flexible.

    The other problem with copper in concrete is that the concrete itself is corrosive. It WILL eventually eat through the pipes leading to all sorts of headaches. Usually, when this happens the only fix is drain them and cap the pipes. Most people in Alaska with radiant flooring, even when using Aqua-pex, lay down a second circuit in case there is a problem. They simply hook up the back-up.

    Another suggestion. If you DO use copper tubing, use alcohol, or some other coolant such as glycol, rather then water. You will have better heat transfer as well as less corrosion. This is, of course, assuming you have a closed loop circuit (would be foolish to have anything but).

  14. Re:Resale value of house? by Critical+Facilities · · Score: 3, Informative

    btw doesn't concrete corrode copper which is the reason why it isn't placed in the slab anyways.

    Not really. According to this article, copper should be fine when embedded in concrete so long as the sulfur content in the concrete additives are minimal.

  15. Mod parent down by Overzeetop · · Score: 4, Informative

    3" cover is most certainly not required. Most commercial floor slabs are 2.5" concrete on 1/2" form deck (9/16 for the pedantic). A 4" slab will have two layers of rebar in it - either as WWR (gauge wire on a 6x6 grid) or as actual rebar up to 1/2" in diameter. That means as little as 1-1/2" of cover over the steel.

    The 3" you may be thinking about is clear cover for steel reinforcement when slabs are cast against earth. In that case, it's to minimize water infiltration and protect the steel from corrosion.

    Freezing of the slab is theoretically possible in a very, very cold environment, but not unless the house is left unheated for an extended time as subzero temps and the typical ground temp is below freezing (an ice lens would have to be able to extend from the exterior of the slab all the way to where the embedded pipes are). In that case the whole house would have to be "winterized" with all lines drained.

    IAASE (structural engineer), BTW.

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  16. Re:Resale value of house? by Runaway1956 · · Score: 3, Informative

    "( I am an actual architect)" and "requires 3" of coverage else the concrete will crack."

    You may be an architectural student. Rebar and remesh are placed within an inch of the surface to strengthen the exposed surfaces, edges, and corners. This copper tubing can be interlaced with the rebar, with no affect on the strength of the concrete, or increasing the likelihood of cracking.

    You are right though, that for optimal cooling, the tubing should have 3 inches or more of concrete above and below it. Digging a trench for a heavy-up would do the trick.

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  17. Re:Sell it? Get it past inspectors by Runaway1956 · · Score: 4, Informative

    http://www.copper.org/resources/properties/protection/underground.html

    That site says that concrete does not corrode copper. My experience seems to back that up. (Yes, I've built and I've demolished buildings.)

    One problem that might cause corrosion, is allowing anything to be electrically grounded through the copper. Read the link. Using a double insulated pump would be a good idea, but not necessary.

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  18. Re:Sell it? Get it past inspectors by drinkypoo · · Score: 4, Informative

    Okay, I get it, he got the informative for the Aqua-pex. Problem is, Ethlyene glycol decreases water's ability to transfer heat. What it does is raise the boiling point, lower the freezing point, and retard corrosion. Replace your coolant mixture when a voltage measurement between fluid and pipe exceeds one volt.

    We used to use alcohol in radiators, because it does all that stuff and increases thermal conductivity, too. But there were some problems with fires when people used too much. So we just stopped. If you put 100% ethlene glycol coolant in your cooling system it will work, albeit at a very poor efficiency. You might get away with it in the winter.

    If you want something you can just use a little of, there is Red Line Water Wetter, which is often used in racing in all-alloy systems, in which it is sufficient to prevent corrosion. It actually also increases thermal transfer.

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  19. Re:Sell it? Get it past inspectors by zerosomething · · Score: 3, Informative

    Coper is the wrong thing for this application. The contact of your rebar to the copper will setup an galvanic corrosion problems. http://en.wikipedia.org/wiki/Galvanic_corrosion Under floor heating systems use PEX like everyone is suggesting. Get some and use it. Get the kind with the aluminum in it. The heat transfer is better. If it's too late to change then you must use something kind of antifreeze in this system. Even with PEX I'd use it because water can still burst PEX and crack your concrete.

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  20. Re:Sell it? Get it past inspectors by Anachragnome · · Score: 3, Informative

    Just trying to pass on my own experiences with Alaskan environment and cooling/heating systems.

    I plumbed my ENTIRE house with Aqua-pex (no pesky building codes to deal with). And before I did so, I bought a 20 foot length, filled it with water, capped both ends, and set it outside at -40F. It never burst. Even after a few temp swings of about 50F, there was NO noticeable deformation. I seriously doubt you are going to experience such extreme temps. The other advantage of Aqua-pex is that you do not need any joints IN the slab. Any joints in the circuit simply become another possible location for a leak. Aqua-pex also has a very high shear resistance, so if you are in a earthquake prone area, it provides some protection in that regard.

    As far as coolant, notice I listed ALCOHOL first. Yes, glycol is not a very good conductor of heat, but it is better then burst pipes (if you insist on using copper). The advantage of alcohol is that it will absorb any moisture you fail to remove from the circuit and dilute it, rather then just have that water pool in one location and continue it's corrosion.

    Not sure if anyone else mentioned it, but you need to increase the thickness of the slab (dig deeper dude) wherever you have the circuit as the circuit itself becomes a weak point in the slab. Think perforated paper.

    I do not think it will be an issue here, but the one thing I DO know about Aqua-pex--it cannot withstand long-term UV exposure. It will become brittle if exposed to UV light for any length of time. The solution is to simply wrap it with aluminum tape in any location it is exposed, such as outdoors in sunlight.

  21. Lets expand on that. by djdavetrouble · · Score: 3, Informative

    Why is it that we haven't built datacenters in places with natural cooling. gives a new meaning to the phrase, sent to siberia.
    I know I am not the only one with this obvious Idea.

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