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Largest Sodium Sulfur Battery Powers a Texas Town

separsons writes "The largest sodium sulfur battery in America, nicknamed 'BOB,' can provide enough electricity to power all of Presidio, Texas. Until now, the small town relied on a single 60-year-old transmission line to connect it to the grid, so the community frequently experienced power outages. BOB, which stands for 'Big-Old Battery,' began charging earlier this week. The house-sized battery can deliver four megawatts of power for up to eight hours. Utilities are looking into similar batteries to store power from solar and wind so that renewables can come online before the country implements a smart grid system."

42 of 301 comments (clear)

  1. from the article by polar+red · · Score: 4, Informative

    the battery would cost 25M, while a second transmission line would cost 60M. o_O

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    1. Re:from the article by HalifaxRage · · Score: 3, Interesting

      Reminds me of the boom in wireless ISPs... telco claims prohibitive costs to lay new copper or fiber to a neighbourhood, instead a WISP comes along and at a cost of a few thousand dollars puts up an AP and we're off.

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    2. Re:from the article by Roger+W+Moore · · Score: 4, Interesting

      ...and how much would a gas or diesel powered generator with a 4MW capacity cost? Since the battery consists of rather dangerous chemicals (e.g. pure sodium metal), has a limited life span and has to operate at 350C (ok - that's probably less of an issue in Texas in the summer ;-) it is hard to see any environmental argument for it over a diesel generator once the heating, production and charge/discharge efficiency are factored in.

    3. Re:from the article by marvinglenn · · Score: 5, Informative

      Do you have a reference to the fact that the battery needs to run at 350C?

      You could start with Wikipedia: http://en.wikipedia.org/wiki/Sodium-sulfur_battery

      It seems a bit impractical to heat a house-sized building that much, especially when you have lost power.

      Good insulation, and you don't heat the building, you heat the guts of the battery. Also, the lost energy is likely heating the battery.

      I'm guessing a 4MW generator would take a couple of minutes, maybe 10s of minutes, to spin up to capacity.

      Not the ones I've seen. (Hospital and nuke reactor backup.)

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    4. Re:from the article by wagnerrp · · Score: 5, Interesting

      Agreed. A 4MW generator is going to run $1-2M, or you could buy one rebuilt for far less. For another million, you could install enough flywheel storage to last you until the generators can be brought online. Double it for added redundancy, and you're still talking 1/3 the upfront cost of the system.

    5. Re:from the article by Joce640k · · Score: 4, Interesting

      The pilot studies in South Africa show that pebble bed reactors acn abe built for $800 to $1000 per kilowatt. A 4mW reactor could be built for around $4 million and they could completely disconnect themselves from the grid.

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    6. Re:from the article by Hadlock · · Score: 3, Interesting

      I wonder what a diesel generator would cost them? Reportedly many communities in Alaska are serviced by power generated by massive diesel generators. 4mw is what a data center consumes, right?

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    7. Re:from the article by Hadlock · · Score: 4, Insightful

      What's the cost of legislation for a nuke plant in the US per mW though? Diesel generators produce the same energy for half the price as nuclear in the kW range, and regulation is slim to none.

      --
      moox. for a new generation.
    8. Re:from the article by Anonymous Coward · · Score: 5, Funny

      Call me old-fashioned, but I'd go 100% eco with a gerbil in a wheel or a hand crank if the demand doesn't exceed 4mW.

    9. Re:from the article by MichaelSmith · · Score: 5, Informative

      Reportedly many communities in Alaska are serviced by power generated by massive diesel generators.

      Well of course they are. Diesel is the default conservative power source for remote communities in Australia but photovoltaics are moving in. Solar power may not work as well in Alaska but wind power may do the job instead. Combine that with a BoB and you have a good reliable power supply.

    10. Re:from the article by vegiVamp · · Score: 4, Funny

      Just go static, stick two metal rods in a lemon.

      --
      What a depressingly stupid machine.
    11. Re:from the article by Smallpond · · Score: 3, Funny

      You mean a BOL - Big Old Lemon.

    12. Re:from the article by vegiVamp · · Score: 3, Informative

      Not for 4mW.

      --
      What a depressingly stupid machine.
    13. Re:from the article by Jarik+C-Bol · · Score: 3, Informative

      I live only about an hour from the town where this is being done, and can attest; 'Its never winter in Presidio'

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    14. Re:from the article by NewbieProgrammerMan · · Score: 4, Informative

      Ever see them try to spin up a 1 MW class diesel locomotive engine in winter? ... I was told in a tour that the nuke backup engines go full power in much less than 10s, but, they keep the coolant and engine block heated to operating temp 24x7 with electrical heaters, they have bizarre oil systems that are kept pumping 24x7 yet somehow don't hydrolock the pistons, they have onsite 24x7 maintenance crews, and still they occasionally break so they need multiple ones for true redundancy.

      I've worked with diesel generators from 1MW up to the size this town would need, that were primarily emergency generators for a nuclear plant, and they were only run for testing, drills and the occasional power loss. They needed a small (like tens of kW tops) set of heaters to keep them warm even in the coldest weather, and there were maybe two 24-7 guys whose responsibility was to go check readings once an hour on multiple generators (and in the non-nuclear world you could easily replace those two guys with some sensors, a computer, a phone line, and an on-call mechanic). I don't remember there being bizarre oil systems, and the oil didn't run 24/7, because it was very quiet when they weren't running.

      They really just weren't a big hassle in the big scheme of things. You have to do maintenance on them at regular intervals, but you have to do that to any complex machine, like, say, a town-load-sized battery + inverter installation. Disclaimer: I've never worked with a 4MW UPS, but I don't think it's going to be maintenance-free.

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    15. Re:from the article by radtea · · Score: 4, Insightful

      Call me old-fashioned, but I'd go 100% eco with a gerbil in a wheel or a hand crank if the demand doesn't exceed 4mW.

      Not to be pedantic (well, ok, in fact to be ultra-pedantic... so pedantic I find it necessary to point out how pedantic I'm being, and you can't get much more pedantic than that) there's nothing especially 'eco' about gerbils or hand cranks. 'Natural' maybe, but nature is full of incredibly wasteful processes (evolution itself, for example).

      I'd like to see us break this bizarre association people have between the industrial use of the most wasteful processes on the planet (natural ones) and ecologically friendly technology.

      So at 4 mW (yeah, I got the joke, I just decided to use it to make my incredibly pedantic point) you'd be better off from an ecological perspective going with a radioisotope generator. Salvage some 241Am out of a bunch of smoke detectors and you'd be good to go, and eco-friendly as can be.

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    16. Re:from the article by marcosdumay · · Score: 3, Insightful

      Well, if oil runs out, the worst option for eletricity generation will be a diesel generator.

      "You think you can build a wind turbine with wind power?"

      Why not? Really, give a reason for one not being able to do that. EROEI is ok, minerals are ok once you adopt a (more expensive) process of refining that uses eletricity instead of oil, mining is ok, transportation is ok. You'll need some bio oils for lubrification, plastics and rubber, but everything quite on the realm of the possible.

  2. Haven't heard about these in years by Anonymous Coward · · Score: 3, Interesting

    It's been a long time since I last heard about Sodium/Sulphur batteries. Twenty-plus years ago Ford Aerospace in Newport Beach, CA had a small research facility looking at this technology. The smell of sulphur was pretty strong around that building which was cleverly situated both downhill and downwind from the rest of the campus. The idea of being anywhere in the neighborhood of a bunch of hot,liquid sodium and a bunch of hot,liquid sulphur somehow never seemed like a good idea to me.

  3. Re:Four megawatts of power for up to eight hours? by Anonymous Coward · · Score: 4, Informative

    A watt is a unit of power not energy, that'd be 115 gigajoules (or 32 MWh if you're lazy)

  4. Game of telephone by Rufus211 · · Score: 5, Informative

    It's amazing the game of telephone that happens when blogs steal news stories from blogs that steal news stories from blogs.

    Inhabitat: "Electric Transmission Texas ponied up $25 million to build the battery, and will add $60 million to build a second transmission line by 2012."

    PopSci: "Electric Transmission Texas helped put the battery project together for around $25 million. But the utility has also agreed to build a second 60-mile transmission line to Presidio for about $44 million by 2012."

    NPR: "The other solution for this town would be to build a second line, and that line would cost somewhere in the range of $40 to $50 million. And so a battery project in the $25 million range looks pretty attractive."

    They all agree the battery costs $25mill, 2/3 agree that the 2nd transmission line will be built in 2012, and none of them agree on the price of the 2nd line.

    1. Re:Game of telephone by Mateorabi · · Score: 3, Funny

      But they all agreed on Purple Monkey Dishwasher.

      --
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    2. Re:Game of telephone by SpzToid · · Score: 5, Informative

      Not to detract at all from your point, however there's something worth pointing out I learned while listening to NPR.

      This particular city has a contract with a Mexican power company, to provide backup power during the all-too frequent times the lone cable to the US power is broken. However 'some time' is required to switch the city from US to the Mexican power grid. The purpose of this battery is to make the switch from US to Mexican power seamless to the end-user. Therefore, 8hrs is plenty of time for the battery power to last.

      Perhaps the battery buys the town time in more ways than one. Now the town is less reliant on someone building out that spare US transmission line for awhile longer. And I'm sure that price varies on which year the 2ns US power line is built.

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    3. Re:Game of telephone by syousef · · Score: 4, Funny

      They all agree the battery costs $25mill, 2/3 agree that the 2nd transmission line will be built in 2012, and none of them agree on the price of the 2nd line.

      You don't work in IT do you? If you did you'd realise that sounds like any typical project plan.

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    4. Re:Game of telephone by Jurily · · Score: 4, Funny

      Nah, they just used the Vista file copy dialog to calculate the price.

  5. Energy not Power by Roger+W+Moore · · Score: 4, Informative

    so it holds 32MW

    No - it can hold 32MWh (=115.2GJ). Batteries hold energy not power. Since power is energy per unit time you have to multiply it by a time to get energy.

  6. Leaky battery by iliketrash · · Score: 5, Informative

    "The house-sized battery can hold four megawatts of power for up to eight hours."

    "Power" is not "held." Power is delivered. Energy is held. The unit of energy is joule.

  7. NPR Link by VTI9600 · · Score: 5, Informative

    This story originally came from an NPR interview. Here is a link.

  8. BUB by jamesh · · Score: 3, Interesting

    BUB might be a better nickname. Big Unexploded Battery.

    I'm sure it's safely enclosed and all the safety aspects have been taken into account, but it will be an impressive boom when it does go off, assuming the size of the boom goes up proportionally with the size of the battery (I had a tiny watch battery blow my little remote control car apart...)

  9. Question: how much energy did it take to make it? by Rogerborg · · Score: 4, Insightful

    Not based on the $25 million sticker price: that's just bullshit accounting. I'd like to know the Joules expended in the extraction, refining, shipping and construction of this thing, including the energy required by the workers, then let's compare that to the energy that it will actually store and deliver over its working life.

    Eventually, we are going to have to start asking these questions about "renewable" generation and storage, because you can only hide a net energy loss in the books for so long, until the fossil fuels that subsidise these energy sinks start to run out.

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  10. Re:Energy not Power and Batter Life by uglyduckling · · Score: 5, Informative

    They can last about 2,500 complete cycles or 4,800 80% discharge cycles. (From the wikipedia article linked elsewhere). Presuming a power outage once a week requiring 80% discharge, it would last about 90 years, if the number of cycles is the only thing determining its longevity.

  11. These are available for home use already... by Col+Bat+Guano · · Score: 5, Funny

    Look in any computer shop and you'll see NaS storage systems!

  12. Re:Energy not Power and Batter Life by bezenek · · Score: 4, Insightful

    They can last about 2,500 complete cycles or 4,800 80% discharge cycles. (From the wikipedia article linked elsewhere). Presuming a power outage once a week requiring 80% discharge, it would last about 90 years, if the number of cycles is the only thing determining its longevity.

    That is 10-15 years when used as a night-time backup for solar collection.

    This might be useful.

    -Todd

    --
    Omne ignotum pro magnifico.
  13. Re:That's a great price! by sFurbo · · Score: 5, Informative

    No, Sodium-sulphur batteries scale down horribly. They need to run hot enough for the sulphur to be molten*, and keeping large things hot is easier than keeping small things hot, as the thermal energy scale with the cube of the size, but the escaped heat scales with the square. I don't know how small they can get, though.

    *According to wikipedia, they need to run even hotter, 300-350 degree celsius

  14. What happened to Vanadium Redox? by Ungrounded+Lightning · · Score: 3, Interesting

    I'm curious as to why they used Sodium Sulfur rather than Vanadium Redox.

    I'm unaware of any advantages to S.S. except maybe size (which wouldn't particularly matter in a stationary installation. And the Vanadium Redox is already productized for exactly this service.

    Maybe too much patent encumberment and the guys with the V.R. patent don't have enough production capacity or are charging too much?

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  15. Re:BOBs are probably safer underground by zwarte+piet · · Score: 3, Funny

    Wet being the other

  16. Re:Question: how much energy did it take to make i by Prof.Phreak · · Score: 5, Insightful

    So you're saying instead of smelting metal, making concrete, and paying construction workers to build the battery, it might be more cost effective to pay that same smelting facility, concrete making plant, and construction workers to provide a few hours of power for this town every week or so?

    I doubt this project has anything to do with "renewable" but all to do with convenience of not having to lose power for a few hours every few weeks. Sure those few hours may be 10x as expensive as normal, but, eh, you don't have to adjust clocks on all those VCRs every week.

    --

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  17. Economically ridiculous solution by Ancient_Hacker · · Score: 5, Insightful

    Let's do the math here.

    The article suggests the battery can put out 4 megawatts for 8 hours. So that's 32,000 kilowatt-hours. My electricity here costs about 7 cents a kWh, so that BOB can hold almost $225 worth of electricity. At a cost of many millions, that does not sound like very economical power per kWh!

    For example, your basic Honda generator can run for two thousand hours, putting out 1,500 watts, before the little putt-putt engine needs an overhaul. So that's about 3,000 kilowatt-hours for $400. Let's assume the power fails ten times a year, so you'd wear out 10 Honda generators per failure (avg), at a cost of $4000 per, or $40,000 per year. By comparison BOB's cost of financing in itself is going to be at least $3 million a year, not to mention maintenance.

    So these poor sods are paying about 75 times as much as they should.

    ( Not to mention that generators are much more economical in larger sizes )

    1. Re:Economically ridiculous solution by Fantastic+Lad · · Score: 3, Insightful

      I spent a minute squinting at your maths in an effort to see things your way.

      I think you didn't figure into the generator plan the following expenses. . .

      -Initial start-up costs. Large data centers, for instance, will have a couple of huge diesel generators in the basement and they tend to start in the hundreds of thousands of dollars before all the associated costs, (cooling, air circulation, electrical infrastructure, fuel storage) kick in. Diesel back-up power for a whole town would easily be a multi-million dollar endeavor.

      -Fuel costs.

      -Your projected maintenance costs are not in sync with the real hardware required for the job. Also, you'd need to hire a technician to oversee the operation. Employees are not cheap, and I'm sure this was figured into the town's budget for their battery but left out of yours.

      It is entirely possible, given the way politics and city planners work, that poor decisions were made, but even so, towns tend to be on tight budgets and so I'm sure there were at least a few board meetings where the various alternatives were explored with the bottom line being one of the primary concerns.

      As well, clean energy is important for many people. The town also installed a field of solar cells to charge the battery between use periods. Solar cells pay for themselves after a few years and then keep on giving, whereas fossil fuel costs are ever-present and unreliable. There are also many hidden costs involved with fossil fuel; for instance, you don't have to build billions of dollars in military hardware and kill thousands of people in order to maintain an oil supply. (Of course, some people prefer the idea of society running on bombs and blood, but there's something deeply screwed up with those people.)

      Even if new types of cleaner energy cost a little bit more, (and often new technologies do cost more than tested older tech), then the populace will benefit from knowing that they're not a bunch of loud-mouth assholes. This kind of self-assurance is worth more than money. A happy population is a healthy one.

      From my own personal experience, I've noted that loud-mouth assholes tend to live petty lives, have few real friends, and die early of heart-disease. I don't see the appeal myself.

      -FL

  18. Large inverter to go with the battery? by giantgeek · · Score: 3, Insightful

    I am interested in how the battery becomes AC to be distributed. It must be an impressive inverter to go along with the large battery.

    Its always amazes me that so few people understand fundamental concepts about the energy that they use. The reporter probably just assumed that the battery is directly connected to the town grid.

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    1. Re:Large inverter to go with the battery? by ahaveland · · Score: 3, Informative

      One word: IGBT

      http://en.wikipedia.org/wiki/Insulated-gate_bipolar_transistor

      It's a lump of silicon about as big as a car battery, easily handles 5MW, and has revolutionised the connection of solar/wind/wave energy to grid.

      Equipment costing hundreds OR thousands dollars now replaces what used to cost hundreds OF thousands, so connecting the battery to the grid is probably one of the easiest and cheapest problems to solve.

  19. Re:Question: how much energy did it take to make i by je+ne+sais+quoi · · Score: 3, Informative
    He's saying that you're biased -- you only focused on the energy it takes to create the renewables and you never asked the question how much energy it would take to create that transmission line, or to create the fossil fuel or nuclear power plant that delivers the power conventionally. All of this stuff is known as EROEI - energy returned on energy invested. Here is a web-site that gives a range of estimates of EROEI for various power sources:

    Power Source: EROEI(actual)
    Hydro: 50, 43 and 205
    Nuclear (centrifuge): 18.1, 18.4, 14.5, 13.6 and 14.8
    Nuclear (diffusion): 6.0, 6.7, 5.8, 7.9, 5.3, 5.6 and 3.9
    Coal: 12.2, 7.4, 7.32, 3.4 and 14.2
    Gas (piped): 16
    Gas (piped a lot or liquefied): 3.4, 3.76 and 4
    Solar: 10.6
    Solar PV: 12-10, 7.5 and 3.7
    Wind: 12, 6, 34, 80 and 50

    As you can see, the estimates vary widely, there's a lot of guesswork involved in making these estimates. Overall the renewables don't fare that badly, especially wind and hydroelectricity.

    In case you were wondering, here's the CO2 emissions:

    g/kWh CO2 Japan Sweden Finland UK: SDC EU ExternE WNA
    coal 990 980 894 891 815
    gas thermal 653 1170* -
    gas combined cycle 450 472 356 362
    solar photovoltaic 59 50 95 53
    wind 37 5.5 14 6.5
    nuclear 22 6 10 - 26 16 19.7 17
    hydro 18 3 -

    So yes, even with all the intensive energy requirements for renewables, they still are better than fossil fuels. The problems with widespread use of renewables are political (i.e. Republicans and conservatives don't like them), require intensive upfront capital costs, and infrastructural (the power grid is not designed to carry power where likely wind generation sites are).

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  20. "Big-Old Battery"? No. by hotdiggity · · Score: 3, Funny
    People, this is rural Texas. You think locals are actually calling it the "Big-Old Battery"?

    It's the BIG OL' BAT'RY. You bunch of citified nerds. Have some respect for the Good-Old Boys.