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EU Conducts Test Flights To Assess Impact of Volcanic Ash On Aircraft

chrb writes "As we discussed on Friday, the eruption of Eyjafjallajökull in Iceland has led to flights being canceled across the EU. With travel chaos ensuing and the airlines losing an estimated $200 million per day, EU authorities are coming under increasing pressure to re-open the airways. Test flights conducted on Saturday were apparently successful, with no problems encountered during flight. Following the test flights, Peter Hartman, CEO of KLM, said, 'We hope to receive permission as soon as possible after that to start up our operation and to transport our passengers to their destinations.' Evidence possibly opposing this move comes from the Finnish Defense Forces, which released photos and a statement after F-18 Hornets flew through the ash cloud, saying, 'Based on the pictures, it was discovered that even short flights in ash dust may cause significant damage to an airplane's engine.' Is it safe to resume flights so soon, or should planes remain grounded until the ash cloud has dissipated?"

14 of 410 comments (clear)

  1. Goodness, Who To Believe... by Bottles · · Score: 5, Insightful

    So we can choose between the findings of a massive corporation intent on re-establishing its cashflow as soon as possible or a military entity performing a post-mortem on its equipment which sustained damage just prior to flight restrictions.

    You decide!

    1. Re:Goodness, Who To Believe... by flyneye · · Score: 5, Informative

      Ash is abrasive. Any idiot who has washed their hands with LAVA soap can attest to that.
      Q:So then, what happens when you put abrasives into parts manufactured to close tolerances?
      A: Tolerances are widened.
      Q: What happens when tolerances are widened on machinery that spins at high RPM?
      A: Centers are lost and jitter occurs speeding disappearing tolerances and adding heavy vibration.
      Q: What will that heavy vibration do Cap'n fly?
      A: Titaniums can shatter, Waspalloy and Hastalloy parts will tear away from Titaniums and Aluminums, H60 coated bearings will fly as though fired from a gun.
      Q: What are you really saying, fly?
      A: Assume the crash position, put your chin on your taint and kiss your @ss goodbye!

      --
      *Repent!Quit Your Job!Slack Off!The World Ends Tomorrow and You May Die!
    2. Re:Goodness, Who To Believe... by oji-sama · · Score: 5, Insightful

      So

      1. You're saying that they were lying when they said that they had practice mission in Nothern Finland. And lied that even short missions can cause problems when they released photos about the engines.

      2. You think that they _could_ lie about it and not get caught. Do you have any idea how closely airspace is being scrutinized?

      --
      It is what it is.
    3. Re:Goodness, Who To Believe... by kno3 · · Score: 5, Informative

      Actually the problem, as I understand it, is that the silica particles in the ash cloud (similar to very fine grains of sand, or glass) are melted by the heat of the engine, then then collide with the leading edge of the turbine blades and condense. This is bad for a number of reasons, firstly it expands that surface and significantly reduces the efficiency of the engine. More importantly however, it has a different coefficient of thermal expansion to the titanium blade, and very quickly it will start to crack and break away. In this process it takes small chunks of the blade with it. The process causes a lot of pitting in the leading edge of the blade.

      The thermal spraying department at my work do a lot of research into repairing blades that have suffered from this problem. Most often it has been caused by planes flying through sand storms in a desert, but the effect is just the same. One of the methods of repairing the blade is to remove enough of the titanium so that you can plasma spray a ceramic in its place to make the blade the right size again.

  2. Starting to get ridiculous... by cronostitan · · Score: 5, Interesting

    I think that 'Better safe than sorry' is a good way to handle this... however straight after closing the airspace there should have been real tests going on how much ash there actually is. The warnings given by the Volcanic observation center are just based on simulations and there is no middle way between 'ash' and 'no ash' currently.
    I totally understand that the airlines are starting to complain - even more when they have to _prove_ themselves that there is no problem with low concentrations.
    There hasn't been any weatherballoons or similar testing by the governments right after closing the airspace.

    --
    Spelling errors were made for your amusement only...
    1. Re:Starting to get ridiculous... by A+beautiful+mind · · Score: 5, Informative

      There is satellite imagery however. Both NASA and ESA traces the ash cloud based on satellite data, ESA even compiled an informative animation.

      --
      It takes a man to suffer ignorance and smile
      Be yourself no matter what they say
  3. One new thing - transatlantic on 2 engines by Thagg · · Score: 5, Interesting

    I wonder if something that makes this volcano different than all other volcanoes is that it's erupting at a time when almost all translatlantic flying is done on two-engine planes. To get long-range over-water certification (ETOPS), the manufacturers and maintenance organizations go to great lengths to ensure that there is no common threat to the two engines. The engines are serviced separately by independent crews, fueled separately, and so on. Flying into an ash cloud, though, even if the threat is small, it is certainly a common threat to both engines at the same time.

    I was looking for flights to Europe recently, and couldn't find a single 747 or A340 -- it was all 767, 777, or A330. I know 747s fly those routes, but they are a small minority now.

    --
    I love Mondays. On a Monday, anything is possible.
    1. Re:One new thing - transatlantic on 2 engines by Anonymous Coward · · Score: 5, Funny

      ETOPS = Engines Turn or Passengers Swim.

  4. Re:Keep them on the ground by Again · · Score: 5, Funny

    Yes, it sucks. To the tune of hundreds of millions of $$ per day. But this stuff can and will kill an engine. I wouldn't want to depend on a lucky restart.

    You're wrong, I watched 2012 and ash doesn't harm the engine only it only makes it harder for the pilot to see.

  5. Callous disregard of safety by A+beautiful+mind · · Score: 5, Insightful

    So based on a few low altitude flights they want to reestablish about 20k flights / day? It's excellent that 5-10 testflights could manage in low altitude, however if only 0.1% flights drops out of the skies, that is still 20 flights downed per day. You don't establish safety based on limited tests.

    Sure it's possible that the computer models establishing the extent of the dust cloud are conservative towards safety, however isn't that what you would expect no matter how much it costs the airlines? The Finnish incident clearly shows it's not safe, at this point I'm not even sure I'd trust the airlines to disclose whether they suffered damage in their test flights.

    --
    It takes a man to suffer ignorance and smile
    Be yourself no matter what they say
  6. Ash is non-uniform by drinkypoo · · Score: 5, Informative

    The ash allegedly contains shards of glass, and I can see how this would cause serious problems for turbines... but I think it's obvious that just like any other phenomena of weather, the ash will be non-uniform. It makes perfect sense that one test would have completely different results from another. Thus, broadly-based testing would be necessary to derive any useful result...

    --
    "You're right," Fisheye says. "I should have set it on 'whip' or 'chop.'"
  7. Anonymous Pilot by Anonymous Coward · · Score: 5, Insightful

    As an ATPL pilot, any idiot who flies into the dense components of the ash cloud will get absolutely no sympathy from me when they suffer from multiple system failures. Important to note though, the article doesn't mention the density of the ash cloud they flew through. Also, I highly doubt they'll readjust the maintenance cycles of the parts to cater for the increase in wear and tear, so even if the aircraft does not have a problem immediately I'd place bets that parts will fail prematurely in the future.

  8. I live under the transatlantic flight path. by GuyFawkes · · Score: 5, Insightful

    and it is interesting how the skies are clear of contrails, and also the lack of periodic flights from the local airport, the landing path for which is *directly* overhead at an altitude of a few hundred metres. This includes turboprop aircraft like the Dash jobbies being grounded.

    Of course everyone is talking about stranded passengers, nobody is talking about stranded air mail and stranded cargo.

    It is interesting to me just how dependent we (and we in Europe are a lot less dependent on flights than USAians) have become on the jet aircraft, and how useless people have become, they just sit in the airports expecting some one else to get them to their destination...

    ferries, channel tunnel, trains, automobiles, nope, just won't do... I have driven from London to Athens in less time than many of these people have been sat in airports wringing their hands... I also suspect that it may be CHEAPER to hire a car and drive back home, than to attempt to live in an airport for a week.

    interestingly, lots of travel insurance companies are simply shrugging their shoulders when people try to make claims over this, sorry, act of god, not covered by insurance.

    BTW, back in the day, we used to hear the sonic boom from Concorde, I have heard some talk that while a 747 cruises at 39,000 feet, Concorde's ceiling of 60,000 feet meant that it could have flown OVER these dust clouds...

    --
    http://slashdot.org/~GuyFawkes/journal
  9. Come one come all! A new AGE is upon us! by arcite · · Score: 5, Funny

    No, no, this is not the end times you have been reading about. This is the DAWN of a new age of travel! A GLORIOUS adventure on the high seas! See the world ANEW! Why measure your transatlantic travel in hours when it can be measured in DAYs or even WEEKS? Relive a bygone era when it was the JOURNEY that mattered most, not the destination. After a lazy brunch, take a mid-morning stroll on the upper deck in your best pinstripes, while your lady swings her parasol without a care in the world. Dine on the finest cuts of meat, drink the finest wines! Try your luck at the baccarat tables! End your evening with a stout cigar, staring blissfully toward the star filled night sky. It's the future!