Slashdot Mirror


World's First Molten-Salt Solar Plant Opens

An anonymous reader writes "Sicily has just announced the opening of the world's first concentrated solar power (CSP) facility that uses molten salt as a heat collection medium. Since molten salt is able to reach very high temperatures (over 1000 degrees Fahrenheit) and can hold more heat than the synthetic oil used in other CSP plants, the plant is able to continue to produce electricity long after the sun has gone down. The Archimede plant has a capacity of 5 megawatts with a field of 30,000 square meters of mirrors and more than 3 miles of heat collecting piping for the molten salt. The cost for this initial plant was around 60 million Euros."

33 of 316 comments (clear)

  1. Should improve efficency! by Antony+T+Curtis · · Score: 5, Informative

    This is big news!

    The larger the temperature difference, the more efficiently we can turn the heat into electricity. Superheated steam is just too difficult to manage over distances so this would make a great first step of collecting the solar energy and transporting it to a single location to make superheated steam.

    The best part is that NaCl is non-toxic and doesn't need to be kept under pressure. If you have a natural gas Bunsen burner and good test tubes handy, it is just about possible to melt salt and prove to yourself how stable it is. Just be careful about spilling it because it is hot enough to get things like wood and paper to auto-ignite on contact. The hottest temperature you can expect to achieve with natural gas is around 700 degrees Celsius, if I remember correctly.

    (as a side note, this is why low pressure nuclear power plants have such poor efficiency - because the water is only at 100 degrees Celsius after being heated by the nuclear fuel).

    --
    No sig. Move along - nothing to see here.
    1. Re:Should improve efficency! by Anonymous Coward · · Score: 4, Informative

      30000 sq. m = 0.03 sq. km

    2. Re:Should improve efficency! by c0lo · · Score: 4, Informative

      30 square kilometers of land for 5 megawatts output? To me that doesn't seem very viable...there's single wind turbines with more output than that.

      30000 sqm does not make 30 sq km. Let's try some computations of achieved efficiency:

      • Input - going maximal here. Solar energy flux - 1.44 kW/sqm (ignore absorption in atmosphere). Thus total input= 43.2 MW. Say it for 10 hours/day = 432 MWh
      • output - 5 MW for 24 hours=120 MWh

      Minimal modelled efficiency: 27%. - I'd say definitely a decent efficiency.

      Can they improve? Keeping into account the last step of energy transformation (thermal->electric) operates between say 825 K (molten salt) and 400 K (water at 120 C - moving the turbines) and assuming a perfect Carnot cycle, the maximum efficiency achievable would be lower than 52%.

      --
      Questions raise, answers kill. Raise questions to stay alive.
  2. Re:Already done? by Xandar01 · · Score: 4, Informative

    This one doesn't use salt, but we have had one very similar built here back in 2008. http://www.renewableenergyworld.com/rea/news/article/2010/07/areva-boosts-solar-supersteam-parameters-in-bakersfield

    --
    Life moves pretty fast; if you don't stop and look around once in a while, you could miss it. -FB
  3. "Salt" != "NaCl" by billstewart · · Score: 5, Informative

    The article isn't specific about *what* salts they're using, but says "molten salts solidify at around 425 degrees F" - NaCl's melting point is about 800 C.
    One of the articles they reference refers to another project that uses a mixture of sodium and potassium nitrates.

    --

    Bill Stewart
    New Fast-Compression-only CPR http://preview.tinyurl.com/dy575ks
    1. Re:"Salt" != "NaCl" by c0lo · · Score: 4, Informative

      The article isn't specific about *what* salts they're using,

      This one does: the same as Solar One/Two - a mix of sodium/potassium nitrate.

      --
      Questions raise, answers kill. Raise questions to stay alive.
  4. Errr Barstow had a molten salt plant in the 90s by not5150 · · Score: 4, Informative

    The article is incorrect... Barstow had a molten salt plant in 1995 I believe. Excerpt from the Wiki - "1995 Solar One was converted into Solar Two, by adding a second ring of 108 larger 95 m (1,000 ft) heliostats around the existing Solar One, totaling 1926 heliostats with a total area of 82,750 m (891,000 ft). This gave Solar Two the ability to produce 10 megawatts. Solar Two used molten salt, a combination of 60% sodium nitrate and 40% potassium nitrate," - http://en.wikipedia.org/wiki/The_Solar_Project

    1. Re:Errr Barstow had a molten salt plant in the 90s by PybusJ · · Score: 4, Informative

      Both the French and Californian plants were solar tower type where the mirrors all concentrate the sun on to one point (from where heat energy can be extracted with molten salt).

      The article is about a parabolic trough system where rows of mirrors with parabolic X-section concentrate the sun onto a pipe running along the focus point. This is easier to construct and scale than the towers you point to and is already deployed more widely. Previous trough systems have heated oil in the pipes then transferred the heat to salts for storage (then again to water to run a turbine).

      The advance here is to avoid this oil to salt transfer, while the slashdot headline is inaccurate (shock horror), this something new and a genuine step forward.

  5. Re:Conversions... by Anonymous Coward · · Score: 4, Informative

    30,000 square meters = 0.03 square kilometers

  6. Re:Sounds cool, but... by jamesh · · Score: 4, Insightful

    I don't think you'd have to heat up all of your thermal mass to start producing energy. If you only need a certain fraction of the thermal mass to produce the amount of energy you need then the rest can be a 'battery' that you charge up during the day when there is extra solar radiation going into your system.

  7. You're forgetting something by LordLucless · · Score: 4, Funny

    Ahhh! Nuclear! Ahhh! It'll explode and kill us all and poison the planet for a bejillion years!

    --
    Just because you're paranoid doesn't mean there isn't an invisible demon about to eat your face
  8. Back of the envelope power cost calculation by billstewart · · Score: 4, Interesting

    Most articles talking about power generation are talking about electrical power, so I'd guess that.

    Is this thing really cost-effective? If it's mostly a proof of concept it doesn't have to be, of course. I did a back-of-the-envelope calculation:

    • 5MW * 10 Hours/day = 50 MWH/day = 50000 kWH/day (assumes you don't get peak power all day.)
    • 50,000 kWH/day @ 10c/kwh = $5000/day (US power prices seem to start around 10 cents per kWH, though they're higher at prime times.)
    • $5000/day * 300 days/year = $1.5M/year
    • Euro 60M is about 50 years payback at that rate. Or 25 years if it's 20c/kWH.

    So it's shiny and renewable (assuming the plant lasts a long time and doesn't break down into rusty mirrors encrusted with stray salt leaks in a year or two), and not *way* out of line compared to other power sources like coal plants, but it's not aggressively cheap either.

    --

    Bill Stewart
    New Fast-Compression-only CPR http://preview.tinyurl.com/dy575ks
    1. Re:Back of the envelope power cost calculation by Impeesa · · Score: 5, Funny

      So if anything, the parents estimates are wildly optimistic

      Yeah, you should definitely take those numbers with a grain of salt.

  9. It's really not competitive yet by QuantumG · · Score: 4, Informative

    5MW for $60M (euro).. really?

    At 10c/kWh it can earn $500/hr. So it'll only take ~13.7 years to pay it off.. oh it's solar, right, well, with the seasons and everything I guess it's more like double that. Let's say ~27 years. How much is maintenance? Oh yeah, and the time value of money.

    Another way of looking at it: it's $12B/GW + operations. Nuclear power plants take 5-10 years and cost $4-10 billion to build, and $4-6 billion for fuel and operation over their lifetime, so $8B/GW to $16B/GW. So the cheapest nuclear reactor beats this by at least 35% and the most expensive nuclear reactor probably beats it also.

    But that fact that they've even made it into the right ballpark is impressive and perhaps once they scale it up to somewhere that is actually useful we'll have some idea how competitive it can be.

    --
    How we know is more important than what we know.
    1. Re:It's really not competitive yet by Anonymous Coward · · Score: 5, Insightful

      5MW for $60M (euro).. really?

      That's normal. First, it's a prototype. Second, it's Italy. Third, it's Sicily.

      The project started something like 20 years ago by the Nobel Prize laureate (physics) Carlo Rubbia. Seven different governments (both right-wing and center-left-wing) made every effort to cripple the project with bad management and bureaucratic issues. At the same time they poured heaps of money to dubious Sicilian consulting organisations. After a while (actually, after being dismissed from the environmental cabinet) Carlo Rubbia got tired of all these problems and flew to Spain where he built in 3 years six or seven similar plants for a tenth of their Italian price.

    2. Re:It's really not competitive yet by Darkman,+Walkin+Dude · · Score: 4, Insightful

      Our 10MW natural gas turbine at work is about 4m wide, 8m long and 7m high.

      If your natural gas turbine doesn't generate the natural gas, you aren't giving the full story here though. You also need hundreds of miles of carefully sealed pipelines and/or freight infrastructure, you also need the refining and mining infrastructure, and you need to factor in the cost for exploration and developing the mine in the first place, with all the dead ends that implies. Natural gas might be cheap but its often subsidised at source, but hey so what you say, I don't pay it. If you live in Europe and the Russians want to extract a trade agreement or something from you, the cost of that natural gas might suddenly start to fluctuate wildly however.

      And thats the full story.

    3. Re:It's really not competitive yet by DryGrian · · Score: 5, Funny

      Can you spell the words; Prototype, Low-Maintances and Zero Emissions?

      Well, I can, but...

      Sorry, couldn't resist.

      --
      For optimal comment enjoyment, take red pill now.
  10. Re:Sounds cool, but... by arivanov · · Score: 4, Interesting

    The network peak is in the first hours in the evening. Morning (while it warms up) is relatively low consumption. So if it can work through to what in the UK is referred to as the "Eastenders hour" it is well worth it. Pity they built it in Cicily though, I would really like to see those built in quantity in the Sahara. More sun, hotter sun and less cloud. The distance across the mediteranean is well within the limits of modern tech for a high voltage line on the sea bed. High voltage is also considerably safer compared to gas or oil in an earthquake zone (which is pretty much all of the Med).

    --
    Baker's Law: Misery no longer loves company. Nowadays it insists on it
    http://www.sigsegv.cx/
  11. Re:Sounds cool, but... by T+Murphy · · Score: 4, Insightful

    The Sahara may be a good place for mass production of solar power, but for a first-of-its-kind plant, keeping it close to home is a safer move (assuming the firsts involved don't put the neighbors at risk), in addition to needing to prove it is worth scaling up as opposed to other designs. This plant isn't wildly different, but given the cost of power plants and the demand for power, reliable and proven technology is a must before going beyond small-scale.

  12. Proof of concept? by T+Murphy · · Score: 5, Funny

    So in other words, they are seeing if this design is worth it's salt?

  13. Re:Desalinization? by DerekLyons · · Score: 4, Insightful

    Could this technology be combined with desalinization, i.e. take salt water, pull the salt out to produce potable water, and use the salt to improve the plant's efficiency?

    No, once the plant is charged with working fluid, you don't need to add any more.

  14. Come on.. by sisko · · Score: 5, Insightful

    What's this Fahrenheit rubbish?

    1. Re:Come on.. by Anonymous Coward · · Score: 5, Funny

      It is a German temperature scale used between the years of 1724 and 1742, which is the current era for all US science :-)

  15. Re:Sounds cool, but... by Deflatamouse! · · Score: 4, Insightful

    In other words, there's value in the ability to produce energy at a constant rate, rather than in bursts. Because when it's produced in bursts, you will have to find a way to store it, which means a loss in efficiency.

  16. Re:Liquid Fluoride Thorium Reactors by phantomfive · · Score: 4, Insightful

    Yeah, and fusion will one day render liquid fluoride thorium reactors irrelevant, but they've built something now, and it's environmentally friendly, and as long as the cost is reasonable, who cares? They still have something good now.

    --
    Qxe4
  17. Re:Sounds cool, but... by Basje · · Score: 4, Informative

    The location of the plant in Priolo Gargallo is not that far from the Sahara. It's actually a little more south than the northernmost part of the Sahara in Tunesia, which is roughly 250 miles west of the plant. The solar radiation will be roughly equivalent, no need for undersea cables. Most importantly Sicily is a (slightly) more stable region that does not rely on income from oil like many of the North Sahara states.

    --
    the pun is mightier than the sword
  18. Re:Already done? by Forge · · Score: 4, Informative

    Do you mean the one mentioned in the middle of this article

    "Molten salts have been used in many industries as a high temperature heat transfer medium. The 'highest profile' use of molten salts in this regard is the Solar Power Tower near Dagget, California (excuse the pun). It uses a Sodium Nitrite/Nitrate mixture to absorb and store the sun's heat from the focus of many mirrors in the desert upon a central tower. The heat from the salt is then transfered via a heat exchanger to produce steam to drive a conventional steam turbine and generator to produce electricity from the sun for Southern California.3a"

    "Last modified, 20 Nov 97"

    --
    --= Isn't it surprising how badly I spell ?
  19. Re:Liquid Fluoride Thorium Reactors by dbIII · · Score: 4, Insightful

    Here we go again.
    There is no "one true energy" because that is instead called putting all of your eggs in one basket. Anyone that tells you otherwise is either selling something or is gullible enough to have been conned by somebody that is. Thus even if there was an actual physical LFTR in existence it would not render all other forms of electricity production irrelevant.
    Also we've got a hell of a long way to go before the practical details of working with molten radioactive materials are sorted out. I can't wait to see the "safe, clean" spin get put on liquid fluoride instead of treating it with the respect it deserves.

  20. "Really corrosive" by Kupfernigk · · Score: 4, Informative
    Very few things are generally corrosive. It depends on the chemistry involved. For instance, dilute sodium hydroxide can be kept perfectly safely for years in mild steel tanks exposed to the air, whereas water or concentrated hydroxide would rapidly corrode them. It's a mistake to assume that even A4 (316), the industry standard, is suitable for everything; there are plenty of things that corrode it.

    Having said that, it's been known for a long time that certain austenitic high-chrome alloys resist molten alkali nitrates very well. I would imagine that the designers of this plant have optimised the piping for the salt mixture in use, using the usual lifetime/costs tradeoffs in corrosion engineering. (The same tradeoffs that make it much cheaper, for instance, to make a boat out of steel with sacrificial anodes than out of stainless steel or aluminum)

    --
    From scarped cliff or quarried stone she cries "A thousand types are gone, I care for nothing, no not one."
  21. Base load power is mostly bullshit by TapeCutter · · Score: 4, Informative

    "when it's produced in bursts, you will have to find a way to store it, which means a loss in efficiency."

    Yes, however you're only looking at energy loss in one particular circumstance rather than looking at the overall efficientcy of the system in dollar terms.

    Currently coal plants produce too much at night and not enough during the day. This means they waste fuel at nightly lows and have to be supplemented by "busrts" from gas turbines during daily peaks. Therefore (if it was possible**) there's much more value in producing energy that matches the peaks and troughs of consumption rather than trying to produce it at a constant rate capable of handling the peaks, especially if you have to pay for fuel.

    The fact is that producing electricity at a constant rate capable of handling the peaks is not how electricity is generated on a commercial scale. All methods of generating electricity are intermittent. The idea that we currently have an efficient steady stream of "base load" power provided by constantly running coal plants is largely a myth created by the coal industry.

    Coal plants are shut down for regular maintenance for ~45 days/year. Meaning one redundant coal plant needs to be built for (roughly) every seven coal plants in use. Plus to handle peaks you still need to build gas turbines that will sit idle for 20 or more hrs/day (or "inefficiently" pump water uphill). The advantage with wind, solar, etc, over fossil fuels is that; when it comes to handling the unavoidable peaks you can pump water uphill, (melt salt, whatever), during "bursts" and it will cost you some percentage of nothing in fuel costs.

    Sure, windfarms also require maintenance but you can do it one windmill at a time, the whole farm very rarely needs to be shut down all at once.

    ** = Regardless of how you produce the electricity the most economically efficient answer to the inherent problems of peaks, troughs, bursts and breakdowns is a large well managed grid with built in generation/transmission redundancy and plenty of pump storage capacity.

    --
    And did you exchange a walk on part in the war for a lead role in a cage? - Pink Floyd.
  22. Re:Sounds cool, but... by CarpetShark · · Score: 4, Funny

    The Sahara may be a good place for mass production of solar power,

    I think it would be better for harvesting solar power. Producing solar power in the Sahara could be little more destructive than hoped.

  23. Re:Already done? by confused+one · · Score: 4, Informative

    Then you must know that solar plants are often stated to have a rating which is at peak output. And by peak I mean maximum you'll ever see on the ideal day in the ideal weather. For that matter, so is any other power plant -- the nameplate output is peak, not average.

  24. Re:Already done? by Bemopolis · · Score: 5, Informative

    Theoretical maximum efficiency for any kind of solar plant (on the equator) is less than 200 Watts per square meter

    BZZZT. The solar constant is 1360 W/m2 (minus atmospheric effects). With this, the efficiency is a reasonable 12%.

    I suspect the number you have quoted there is the TMI of solar cells. This plant depends on thermal conversion, not liberating electrons across a silicon band-gap. I do respect your effort, and so will not request that you turn in your geek card.

    --
    "I guess the moral of the story is, don't paint your airship with rocket fuel." -- Addison Bain