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Ford To Offer Fuel-Saving 'Start-Stop' System

Ponca City writes "The Detroit Free Press reports that Ford plans to offer start-stop systems on many cars in 2012 that save fuel by turning an engine off when the vehicle is idling and quickly restart it when the driver releases the brake or steps on the gas pedal, improving fuel economy by 4% to 10%, depending on driving conditions. The system, common in Europe on cars with manual transmissions, is already in use in the US on gasoline-electric hybrids, including the Ford Fusion Hybrid. Automakers have been reluctant to add the feature to cars in the US because the testing method that the Environmental Protection Agency uses to determine fuel efficiency ratings doesn't include many stops and thus doesn't recognize the technology's effectiveness."

47 of 572 comments (clear)

  1. Buy a Ford! by Anonymous Coward · · Score: 4, Funny

    Buy a Ford!

    1. Re:Buy a Ford! by operagost · · Score: 2, Interesting

      At least it's not Government Motors.

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    2. Re:Buy a Ford! by sycodon · · Score: 3, Insightful

      FORD: Bringing Golf Cart technology to the Masses.

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    3. Re:Buy a Ford! by hairyfeet · · Score: 2

      I wouldn't say they sucked in the 90s either, just on certain models (The Taurus from what I've been told really wasn't good) but their trucks were to use a slogan "Built Ford Tough". I have a 99 Ranger that even after 130,000 miles purrs just like the day it rolled off the line, those Vulcan V6s are some solid motors and there have been many reports of guys getting over 300,000 before needing a rebuild. while my dad prefers his 2011 F350 he still has his 95 F350 for hauls that might scratch the paint, and even after being loaded down with electrical equipment for nearly 15 years of 5 day a week work she still does her jobs quite well. Gas of course isn't the greatest, but what do you expect? It's a truck. My mom's 93 Focus still drives her around 3 to 4 times a week, never fails, makes a great "little old lady" car and gets good gas mileage.

      So I'd have to say after having just about every make of vehicle out there the Fords I've owned always were the most trouble free. Now don't even get me started on Dodge of the 90s or the super craptastic Chevy of the 80s. The 90s Ram broke me of buying Dodge just like the 80s Camaro broke me of buying Chevy. I swear you needed to carry a net behind those suckers to catch all the crap falling off! But if I were to go out and purchase a new truck it would have to be Ford, they really do make damned good work vehicles. That is why I still can't believe they want to get rid of the Ranger, the 4cyl model in Company White is THE fleet vehicle for just about every business where they need a decent truck, from the local plumbers to Napa Auto Parts. For a work truck it just seems to be the perfect size for everyday jobs and is pretty much the ONLY small truck out there anymore!

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    4. Re:Buy a Ford! by afidel · · Score: 4, Informative

      Guess you missed the 365HP/350lb ft, 25MPG Taurus SHO with the 3.5 V6 then, eh? Adding this would just improve that fuel economy while costing nothing in performance. Compare it to the 3.7L 305HP/275lb ft Acura TL with the same fuel consumption in a 400lb lighter car. Ford became pretty serious about US fuel economy a couple years ago and they mortgaged the company a couple years ago to achieve it and it's rightfully paying off for them.

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    5. Re:Buy a Ford! by CAIMLAS · · Score: 2

      Actually, there is another company that makes something similar to a Ranger, still - Toyota Tacoma. Supposedly the Tacoma is the reason why the Ranger is falling behind; I don't know.

      I'm sure it's not a bad truck, but I'd not trust it, given what I've seen from Toyotas in my short few years.

      It's quite possible Ford just didn't charge enough for the Rangers, or made them too well: people don't buy them anymore because they already have one, or they're readily available on the road, still. :)

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    6. Re:Buy a Ford! by mcgrew · · Score: 2

      [Citation needed]. In fact, most of your whole comment was hogwash.

      Start/Stop causes extra wear and tear on the engine block.

      How?

      Additionally, you need to ensure that the engine block retains heat longer which in most cases means bigger and heavier engine block

      Retaining heat is not a problem with any engine, especially a water-cooled engine. Start your engine and watch your temperature guage; shut it off when it's halfway to normal operating temperature. Start it again ten minutes later and you'll see the guage is HIGHER than it was when you shut it off.

      On top of that you need a beefier starter motor and a beefier battery

      Today's cars alread have beefier batteries and alternators because of today's radios. As to starters, I haven't had to replace an engine's starter in almost four decades.

      A good engine especially diesel eats nearly nothing in idle (especially with manual).

      At idle you get zero MPG, and your transmission has nothing to do with it. The longer you sit with your engine idling the lower your average fuel economy will be.

      However, I will agree that takeoff and acceleration are the bane of mileage, which is why I try to "drive the lights"; there's no reason to have your foot on the gas pedal when the light ahead is red.

      Your brakes eat gas, too -- every time you touch your brake, the gasoline you converted to kinetic energy on takeoff os converted to heat and allowed to dissipate. Braking decreases mileage.

    7. Re:Buy a Ford! by Bertie · · Score: 2

      He probably just wishes he could buy a European Ford in America as they're generally far superior. Presumably the reason why they aren't available is that Americans aren't used to paying so much money for small cars. There's less of a perceived correlation between size, status and quality on this side of the pond.

    8. Re:Buy a Ford! by GooberToo · · Score: 3, Interesting

      _WRONG_. It costs in performance.

      Not true.

      Start/Stop causes extra wear and tear on the engine block.

      The majority of all engine wear comes during start/warming of an engine, but only because its when oil pressure doesn't exist and lubrication has gone elsewhere.

      In this situation, it doesn't apply because the engine has been freshly lubricated and oil lines are likely still highly pressurized. So unless you have extensive and conclusive studies, your comment completely flies in the face of all established ICE doctrine.

      Additionally, you need to ensure that the engine block retains heat longer which in most cases means bigger and heavier engine block

      No you don't. That's only true for diesel engines which require a thermal element to start. I looks like we're talking about gasoline engines. So your comment seemingly has absolutely no merit.

      Similarly, you may need some extra work on the cat and emission control to keep the entire system warm and ensure you stay within pollution limits.

      The catalytic converter does need to maintain a specific temperature range to properly function. This, however, can be addressed by the use of a heating elements (to maintain a temp - even perhaps outside of limits) and/or periodic engine starts (to maintain limits).

      On top of that you need a beefier starter motor and a beefier battery

      Thus far, this appears to be your first legitimate complaint. Having said that, starter technology has progressed significantly over the last two decades. Starters can now be roughly a quarter the size they were only two or three decades ago and with much higher reliability. So lets say they add an extra ten pounds of weight in starter/battery. That's comparable to roughly 1.2 gallons of automotive fuel. If the technology can save 10%, for most vehicles, that alone more than offsets the weight penalty associated with the added technology.

      to ensure you get the cranking current for it so that the engine starts up straight away.

      Wrong. This is seemingly like a pattern here.

      They specifically stop the engine at a specific position so that it need only spark to initiate combustion, rotation, starting, and charging of the battery. So basically, nothing really new needs to take place. The only caveat is one needs to properly monitor the battery's health to ensure the engine starts, to recharge the battery and/or maintain catalytic converter efficiency.

      A good engine especially diesel eats nearly nothing in idle

      I no longer remember the exact number, but idle consumption in the US alone is a considerable amount of fuel. So reduction of this consumption is a worthy goal and should not be hand waved and ignored.

      All in all you get worse pollution (and nastier - particles and unburned/partially burned hydrocarbons),

      Completely baseless statement and likely extremely wrong. In fact, its extremely likely to dramatically reduce pollution as idle is typically the lowest point of efficiency for ICE and catalytic converters. By almost entirely doing away with the phase which creates a disproportionate amount of pollution, the increase in air quality is likely to be disproportionately profound.

      worse economy and worse performance than an smaller and "weaker" normal engine with an electric boost similar to the one on the Honda, Mercedes and a few others.

      Completely baseless statement and likely extremely wrong.

      Frankly, I'm not sure anything you said is even remotely grounded in fact.

    9. Re:Buy a Ford! by Bertie · · Score: 2

      The Fiesta very much is made by Ford, in their factory in Cologne (and maybe some other places too by now). I really don't know what you're talking about.

  2. Cold weather by E-Sabbath · · Score: 5, Interesting

    How does this system behave in cold weather? Sometimes, I want the car running for a while, either to power the heater or to just warm up the engine before I take it on the road?

    1. Re:Cold weather by lyml · · Score: 5, Informative

      Well we've been using it for a while in Sweden and it's pretty cold up here. No problems so far.

    2. Re:Cold weather by gandhi_2 · · Score: 2

      The Prius has been doing just fine since the early 2000s.

      And modern engines need no more than 30 seconds of idling to be "warmed up" for driving.

    3. Re:Cold weather by DerekLyons · · Score: 2

      Just because the engine is 'warm enough to drive' doesn't mean the car is - my car takes 5-8 mins of running before the heater is warm enough to prevent my breath from causing condensation on the windshield.

    4. Re:Cold weather by tompaulco · · Score: 2

      In all cars I have driven, the "heater" uses the heat generated by the engine and transferred to the radiator fluid. Then there is a radiator across which air is blown to heat the inside of the vehicle. The amount of radiator fluid in the heater core at any one time is not very much. If the engine is not running, the heater will not remain warm for long.
      On the flip side, the Air conditioner compressor is belt driven and will definitely not do anything if the car is not running. On these new cars, will the heater and AC both be completely electric? This would be very inefficient.

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    5. Re:Cold weather by McGiraf · · Score: 2

      You know how fast a big block of metal cools down don't you? ;)

    6. Re:Cold weather by icebike · · Score: 2

      Something has to pump the water around. Your heater core has about 30 seconds of heat in it without hot water coming in.

      Stoplight is your BEST case scenario. But even that would save next to nothing, because of re-start waste after only 30 seconds.

      Traffic Jam rush hour is far more typical scenario, where real saving could be found.

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    7. Re:Cold weather by Shuntros · · Score: 5, Informative

      It behaves perfectly well in cold weather. I have a 2.0L/200bhp diesel BMW in the UK where it's been sub-zero (that's on the rest-of-the-world temperature scale) for the last month. A number of pre-requisites have to be met for the car to commence the start-stop behaviour, such as the engine having warmed up sufficiently, battery charged etc.. There's also a button on the dash to disable it as it can get a little annoying during rush hour due to frequent stopping in heavy traffic. It took a couple of weeks to get used to, but it now feels strange to sit at the lights with the engine running. It's very fast aswell; kills the engine below 5mph when the car is in neutral and clutch is out, then the moment you hit the clutch to pop her back in gear she fires up again, so quickly that it's almost impossible to get your foot on the gas before she's running.

      Not sure how they plan to implement it for cars which run in "stupid mode" (automatic transmission); presume it'll crank it when you take your foot off the brake to drive off.

      BMW specifically recommend NOT warming the car up for long periods before driving off; it's no longer necessary due to today's technology, nicosil-plated cylinders etc...

    8. Re:Cold weather by GWBasic · · Score: 4, Insightful

      My 2003 Civic Hybrid has this feature. The engine doesn't stop in cold weather.

    9. Re:Cold weather by belmolis · · Score: 2

      Not to mention the time to melt the ice on the windshield if you live where I do.

    10. Re:Cold weather by Shikaku · · Score: 3, Funny

      Sometimes radical feminism has great benefits.

      See: dominatrices.

    11. Re:Cold weather by Grishnakh · · Score: 2

      What a wuss. Ever heard of a "winter jacket"? Or a "hat"? No wonder we're running out of oil: we insist on wearing short sleeves in subfreezing conditions and burning oil to change the environment to be comfortable, instead of just using the remarkable inventions created by prehistoric man, called "clothes".

    12. Re:Cold weather by afidel · · Score: 5, Insightful

      Yeah, because -40F and -40C are so different.....

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    13. Re:Cold weather by Anonymous Coward · · Score: 2, Informative
    14. Re:Cold weather by Wingsy · · Score: 2

      So how is it that my Chrysler 300 Hemi gets better mileage when on the open road and it shuts off 4 cylinders? (And my opinion of Ford is that it's the Microsoft of the auto industry.)

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    15. Re:Cold weather by Lumpy · · Score: 2

      Outside of when I lived in Alaska and I had to deal with -25F mornings I have NEVER had my breath condense on the windshield. But then I use the car properly and run the defroster the second the car starts, moving cold air across the windshield prevents this. Plus your car will actually start pumping out warmer than outside air to that within 30 seconds. 3 degrees difference is enough to keep things clear on a high fan speed.

      This is laid out clearly in your car's manual, honda, toyota, ford,GM all say to do this to prevent condensation and freezing on the windshield. Did you even read it?

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    16. Re:Cold weather by rjstanford · · Score: 2

      Actually, you had a problem with your alternator - you can remove your battery completely once your engine has started and drive around town just fine (seriously, give it a go - just remember not to turn off the motor unless you're next to another battery). As long as the engine's running, all power for the car comes directly from the alternator, indirectly from the engine.

      As to your FUD though... what would have happened if the water pump had died instead? In your scenario you'd have had absolutely no heat very shortly, and if you continued to drive around you might well have ended up with no engine to speak of as well. And water pumps die all the time. But guess what? We deal with it. Besides, if you're that concerned about vehicle reliability in cold weather, make sure you have a decent candle, some matches, and a blanket in the trunk. Add a jar of peanut butter and a few bottles of water and you can hold out for a remarkably long time just fine.

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    17. Re:Cold weather by ultranova · · Score: 2

      What a wuss. Ever heard of a "winter jacket"? Or a "hat"? No wonder we're running out of oil: we insist on wearing short sleeves in subfreezing conditions and burning oil to change the environment to be comfortable, instead of just using the remarkable inventions created by prehistoric man, called "clothes".

      Keeping the windshield warm enough so that your breath doesn't freeze on it goes beyond mere comfort. Also, the more you're wearing, the harder it is to move; and since most people already suck at driving...

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  3. Re:Fuel-Saving? by lyml · · Score: 5, Insightful

    Since it's already been deployed in Europe with great success (although the silence when you stand still at a red light is ominous) Mythbusters seems redundant.

  4. Why hasn't it been done before? by guanxi · · Score: 2

    Automakers have been reluctant to add the feature to cars in the U.S. because the testing method that the Environmental Protection Agency uses to determine fuel efficiency ratings doesn't include many stops and thus doesn't recognize the technology's effectiveness.

    When I asked the question several years ago, a Ford engineer told me that they didn't implement it because non-hybrid cars didn't have enough battery capacity. I know that each start drains a car battery, and then the battery recharges as you drive (even in standard, all-gas-powered, non-hybrid cars). I inferred from his statement that standard car batteries wouldn't recharge quickly enough to provide capacity for frequent restarts. That would make sense; designing that much capacity into standard batteries would be a waste.

    Does anyone know the truth? Was the engineer full of it? Is Ford using higher-capacity and/or faster-charging batteries? Don't tell me to RTFA, because I did and know enough not to take everything at face value.

    1. Re:Why hasn't it been done before? by Ebbesen · · Score: 5, Informative

      Well, Volkswagen made the Lupo back in the 90s. It was able to achieve 78 miles to the US gallon with a 1.2L diesel engine.

      So, I guess he's full of it, if the battery pack on the big American cars are unable to store enough energy.

  5. Re:Fuel-Saving? by TheEyes · · Score: 2

    I don't remember if Mythbusters did an episode on starting/stopping the engine, but I do know it's a myth that starting and stopping the engine uses more gas than idling. It may have been true once, but electronic engine starters are pretty efficient these days.

  6. Re:Fuel-Saving? by bobdotorg · · Score: 4, Informative

    On fuel injected cars you pay the penalty on a cold start - until the engine and exhaust / emissions systems are warmed up, the car runs rich (open loop).

    Once the car is warmed up, the ECU (engine control unit) will go into a more efficient closed loop operation, using O2 sensor output to set more efficient fuel levels. Shutting off the engine for a moment will not send the system back to the less efficient open loop.

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  7. Re:I love the American way... by ultranova · · Score: 2

    ... "If it's not being tested or measured, it's not worth doing".

    That's a great way. I wish more people - especially politicians - would require actual measurable results, rather than simply latching onto an ideology and basing all their decisions on that, no matter what the results are.

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  8. Re:I love the American way... by mindstormpt · · Score: 3, Interesting

    That was not what he meant. The technology is tried and testes. Maybe half of the cars around me use it. It works, it's reliable, and it undeniably saves gas/emissions. The problem here is that it doesn't save so much gas on the EPA test track. As such, it's not worth it - no matter the environmental benefits in the real world.

  9. Re:This would only increase engine wear. by mangu · · Score: 4, Insightful

    The conspiracy theorist in me says that this is just a way for manufacturers to increase their revenues for ongoing maintenance (as these engines WILL need far more regular maintenance cycles)

    When was the last time you sold a car because the engine had worn out? As opposed to selling it because the body rattles, the upholstery is worn, the doors leak water when it rains, the paint is scratched, the windshield is cracked, plastic parts are broken, the dashboard is crumbling?

  10. Re:I love the American way... by Ebbesen · · Score: 2

    RTFA. It says American car makers haven't implemented the technology, because it isn't tested by the EPA when rating the efficiency.

    Everybody knows it improves efficiency. But because it isn't a part of the test, it's not implemented.

  11. Re:This would only increase engine wear. by BrianRoach · · Score: 2

    Um, unless you're running zero weight oil in your car (you're not) ... it doesn't run like water back to the sump in 60 seconds.

    Your "known fact" is sort of correct when a car has been parked for some time (say, overnight) and you're cold starting it. But even that's a bit of a stretch these days with modern synthetic oils. Tear a motor down even after it's been sitting for weeks and you'll still find oil clinging to the bearing surfaces and pistons/cylinders.

  12. Re:Fuel-Saving? by Mr+Z · · Score: 2

    I've seen this covered time and time again. In a modern vehicle, if you know you're going to be idling more than 30 seconds or so, it's better for fuel economy to shut it off. The Car Talk guys even mention it (little over halfway down).

    Supposedly, with older carbuerated vehicles, you could waste a fair bit of fuel with frequent starts. Modern fuel injection systems don't have that problem, unless you have seriously leaky injectors.

  13. Re:What is the real goal? by kimvette · · Score: 2

    Dry sump systems make a hell of a lot more sense, considering that in a "normal wet-sump system" the pump is bolted to the engine block and is driven by the engine, costing power, not to mention the power loss by having the crankshaft slosh around in a pool of oil stored in the sump (oil pan).

    http://en.wikipedia.org/wiki/Dry_sump

    Yes, ideally it would be an electric pump in either case, but it doesn't make sense for a conventional configuration to be electrically driven if the goal is to increase efficiency. If you're going to put an electric pump in, you may as well as eliminate the large capacity sump (oil pan) and move it into an auxiliary tank which will be a) easier to drain b) decrease engine assembly size and c) make it overall much, much easier to service the oiling system. It also makes it easier to install oil coolers, better oil filter systems, and so on.

    A better oil filter system would be a big win for engine longevity and long-term efficiency. Conventional "oil filters" actually don't "filter" oil like a fuel filter does; the bypass is nearly always open (they typically begin open at like 12psi and by typical pressure at cruising RPM, oil can't flow through the paper substrate at all so the bypass fully opens) so the sludge and particulates are not "filtered" out but deposited as they flow alongside the filter substrate. I've seen filters dissected by race crews and it's amazing what oil filter manufacturers have gotten away with for so long.

    If they made one of these stainless steel filters for my Saab, I'd have put one in already: http://www.gopurepower.com/site/products/default.asp#FILTERS - They actually filter the oil. Unfortunately they don't have a model that fits my 2.0t but when I put my ZR-1 back on the road after it's restored, I'm definitely switching to these oil filters in that car.

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  14. Electrified accessories in more cars by otis+wildflower · · Score: 2

    What has me interested is seeing electrification of all the accessories (power steering/brakes/AC compressor/etc) that are currently typically driven by belts off of the engine. Besides being more efficient, removing them from the motor reduces drag on the motor and enables higher RPMs, thus more power density. Hopefully, even on 'normal' cars, we'll get to the point where the only things driven from the motor will be the output shaft and the starternator (starter/alternator combo unit, possibly integrated in-line between the engine output shaft and transmission input).

    Hopefully this will help reduce the cost of these components due to economies of scale.

    Who knows, perhaps the early '00s "mild" hybridization will morph into something that's standard across all non-dedicated hybrid vehicles, perhaps even reducing weight overall (starternator, lithium battery replacing lead-acid).

    1. Re:Electrified accessories in more cars by Dcnjoe60 · · Score: 2

      What has me interested is seeing electrification of all the accessories (power steering/brakes/AC compressor/etc) that are currently typically driven by belts off of the engine. Besides being more efficient, removing them from the motor reduces drag on the motor and enables higher RPMs, thus more power density. Hopefully, even on 'normal' cars, we'll get to the point where the only things driven from the motor will be the output shaft and the starternator (starter/alternator combo unit, possibly integrated in-line between the engine output shaft and transmission input).

      Hopefully this will help reduce the cost of these components due to economies of scale.

      Who knows, perhaps the early '00s "mild" hybridization will morph into something that's standard across all non-dedicated hybrid vehicles, perhaps even reducing weight overall (starternator, lithium battery replacing lead-acid).

      If an accessory, say a compressor for air conditioning or power steering, requires x amount of horsepower to do it's job when driven by a belt, changing it to an all electric component will still require x amount of horsepower to do the same amount of work. You'll just need a larger alternator which will be harder to spin (require more horsepower) when there is the additional electrical load on it.

    2. Re:Electrified accessories in more cars by otis+wildflower · · Score: 2

      Belt-driven devices need to be designed to operate with a wide RPM operating range, which reduces their efficiency. Also, the belt is dragging at all times, and limiting the motor's rev range (or requiring even wider RPM ranges for the pumps/compressor) .

      You need higher voltages to get the best efficiency, but presumably you could have a LiIon higher-voltage battery that has a transformer to drive the 'legacy' 12V accessories..

      Also, direct-drive electric motors engineered for a fixed RPM are more reliable than belt-driven pumps with clutches and variable RPM.. If only because a belt is a SPOF..

  15. Re:Fuel-Saving? by 14erCleaner · · Score: 2

    Yes, it's a myth. According to this article, the break-even point is somewhere around 10 seconds.

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  16. Innovation by ReallyEvilCanine · · Score: 2

    Ford: inventing today what VW put into production 8 years ago.

  17. Re:Fuel-Saving? by Lumpy · · Score: 2

    Cars have not had a Cold Start injector for 20 years. current cars made withing the past 8 years have not done what you say either. This is true of older cars or cars that have a carb though.

    Honestly, ECM systems in cars are way way smarter than you are used to, any modern car are within closed loop in 3 seconds, most cars have heated O2 sensors that are there instantly and the open loop is adjusted based on sensors that can be read instantly.

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  18. Actually yes, buy a Ford. by fahlesr1 · · Score: 2

    My first car was a 94 Ford Tempo coupe. I hated that thing, it got worse fuel efficiency than my mom's Caravan, had a terrible transmission, and leaked just about every fluid it had. Changing the coolant was a pain, you needed three buckets cause there was a bar right beneath the drain that the coolant would run along and spill out in three places. On the bright side it did teach me how to repair cars. I must have replaced every component in the engine over the four years I drove it. Started died twice, Oxygen sensor died, had to replace the transmission fluid pan, belt wore out, alternator died. Replaced the gas tank once, the entire muffler system twice, the stupid automatic seat belt motor twice! The car finally died when the rear shock broke off its mounting and punched through the trunk.

    I swore I'd never buy a Ford after that.

    Fast forward to 2010, and Ford refuses to take bail-out money, earning them some respect in my book. Then I hear about Ford's SYNC and think, "Wow, that is really cool." Then my Suzuki Aero decides to take a dirt nap. I end up buying a 2010 Ford Focus SE. I love this car, its the sportiest thing I've ever owned, gets good fuel economy and SYNC is just amazing. And Ford is updating SYNC to be able to control applications on your phone soon.

    Ford has turned itself around in my opinion. They are actually innovating, and so they have won me over, even after the nightmare that was my Tempo. Congrats Ford.