The Quest For an EV Fast-Charge Standard
An anonymous reader writes "This article explores one of the stumbling blocks currently facing EV adoption: 'Sure, there are already public charging stations in service, and new ones are coming online daily. But those typically take several hours to fully replenish a battery. As a result, the ability for quick battery boosts — using a compatible direct current fast charger, the Leaf can refill to 80 percent capacity in 30 minutes — could potentially become an important point of differentiation among electric models. But the availability of fast charging points has in part been held up by the lack of an agreement among automakers on a universal method for fast charging — or even on a single electrical connector.'"
I think some of the battery arrays should be able to pulled out of the car and swapped in with a charged battery array. This process could happen in under a minute.
God spoke to me
You can't even get a single laptop maker to standardize within the models they currently offer. I find it difficult to believe that an industry that can't even standardize on the tires to agree on their connectors. It's a wonder they even all agreed to use Gasoline (and even then you have models that "prefer" specific octane).
It's cell phones all over again. Except 100 times the cost. Also, obligatory xkcd reference.
Battery technology changes virtually daily, we're not nearly far enough to standardize a rather significant part of the process.
It is demand and competition based. When the demand and competition increase, we might see more universal standards coming up.
Here you go, already being done.
"Have you seen my marbles"
If these cars used Toshiba's SCIB batteries -> http://www.toshiba.com/ind/product_display.jsp?id1=821 - then they could go from dead to full charge in 10 minutes.
That would make electric charging stations at gas stations feasible.
It takes 10 minutes to fill an SUV with gas.
* Carthago Delenda Est *
Heat is bad for batteries, and fast charging makes batteries hot.
I understand that sometimes charging quickly is better than waiting 6 hours to drive somewhere, but if you want those batteries to last then ideally drivers would plan for and prefer the slower charging solution whenever possible.
That's brilliant, even the station itself is robotic. I was thinking you'd just yank it out and dump it in the station, plug in a new one. Now what is needed is critical mass, so that people don't need to stay within 300K of that place in Israel.
Why does EVERYONE have this great misconception that EVs and charging stations are like chicken and egg?
Every time research is done into EV owner driving and charging patterns they show that people really don't drive that far on a daily basis and always prefer to charge AT HOME overnight rather than at some charging station.
Why would anyone want to drive to a charging station and wait an hour when they can just plug in when they get home? That's like having a gas pump at your house, but instead wanting to drive 30 minutes to a "gas station" to fill up.
For EV owners who have longer trips, they can take their second car, rent a car or fly.
Liberty.
An idea came to me today because of the after effects of hurricane Irene. My neighborhood lost electricity for about 1 1/2 days and many of the neighbors had gas/diesel powered generators. What a great concept. Have a small, locally available gas powered engine to provide the power to charge the batteries.
They would really be a sort of hybrid between a gasoline powered car and an all electric car...perhaps we could call them hybrid vehicles.
I still don't see why the big desire for batteries. They're heavy, a pain in the ass to change even if you have a standard. You're looking at someone to do it for you, or knowing how to do it yourself using machinery in both cases. In the end, fuel cells will be the way to go, unless there's some amazing earth shattering breakthrough in battery technology.
Om, nomnomnom...
Anyone remembers the Cambridge Crude? I wonder if they'll have a working solution (heh) in 2013.
For the Leaf they give 30 minutes for 30 miles using a faster charger. For simplicity, assume driving 60mph, so your 30 minute commute now takes an hour. And this was for the fastest charge that they talk about replacing a gas station, at $40k installation it certainly isn't for the home. Not impressed.
Until electrical vehicles have range they will not be popular, and before you say rapid charging increases the potential range, then you don't understand consumers. Nobody wants to stop at a gas station every 50 miles. Consumers demand the range, pure & simple, the sales show it.
Actually I see electric vehicles as a solution to never having to visit a gas station ever again. Imaging driving to work and back, then having the car fill up while parked overnight on house current for extremely cheap time of use rates (or alternatively, partially recharge while sitting in the parking lot under the sun using solar panels).
Tesla was a genius. Edison however was a overrated hack who liked to torture puppies.
Odds are decent that batteries are on the way out -- ultracapacitors are the candidate for replacing them. Currently (pun intended) UC's don't have sufficient capacity, but the capacity curve has been steadily rising over time, and as the stored power required for a vehicle to go a certain distance is slowly dropping, they're likely to meet sooner or later. At that time, batteries become buggy whips in search of (missing) horses.
Aside from the present position on the total energy curve, UC's offer wider temperature ranges, less toxicity, much faster charging, essentially unlimited charge/discharge cycles, have such a long lifetime compared to a battery that they reduce the disposal/recycle problem to basically irrelevant (you could probably will your UC's a few generations down the road), and present less of a fire/explosive hazard and are easily fused in array form in safe fashion. Constant voltage output is easily obtained with off the shelf electronics, and as UCs don't age the way batteries do, determining the actual charge, as opposed to an estimate, for UCs is far more easily accomplished. Current in, self-discharge rate out, current out.
This applies from small loads to large ones; In fact, as small devices become more and more efficient, as has been the trend for some time, they are walking down the curve towards practical use of UCs even faster than vehicles are.
Speaking for myself, I wouldn't invest in a Lithium Ion startup today; it looks to me like the world's worst bet. And as for connectors and standards... it's just too early. A connector designed for the relatively anemic charge rates of a Li battery would probably go up in a flash if subjected to the current inrush that an equivalent capacity array of Uc's could demand -- and limiting the charge rate to Li rates is silly. It'll take quite a connector to provide a fast, efficient charge to an UC array, but it'll *so* be worth it. Electronics that monitor the voltage drop across the connector while aware of the available contact area could maintain a safe charge rate, pushing current at prodigious rates, potentially (hah) charging the vehicle in seconds -- far faster than either fueling up with gasoline *or* charging a battery. And contrariwise, a (relative) trickle from a could also charge the UCs overnight, leading to relatively simple and inexpensive home charging stations. Bucket-brigade techniques, where the home charger trickles itself while you're off elsewhere, then is able to quickly charge the vehicle require equivalent storage in the charger itself and so are more expensive, but again, would be so worth it.
The thing is, until all this settles out -- and it is very much in flux (hah) right now -- it doesn't make much sense to standardize on anything, unless it's a trivially replaceable connector system at the charging station.
I've fallen off your lawn, and I can't get up.
Probably because a used, empty propane tank is probably worth about $5, where as a load of EV grade batteries is probably somewhere in the thousands. There'd probably be too much of a problem with people swapping good batteries for bad ones. Or people would have to have a really good credit rating simply to "fill up" their car.
Anthropic principle: We see the universe the way it is because if it were different we would not be here to see it.
The same people wanting us driving electric cars also don't want us building new power plants that would be required to support the additional load. The power grids can barely handle the loads they're under now.
Why not have a steering committee or standards body form for electric vehicles with an eye to minimizing the connector styles, and to define charging staytions that account for slow charge, fast charge, and even a couple of capacities of each.
We've got that, just the standard (IEC 62196) has 3 versions, one from the SAE (Society of Automotive Engineers), another from the VDE (Verband der Elektrotechnik, a German Electrical/Electronics standards association), and a 3rd from EV Plug Alliance (a coalition of French and Italian electrical companies)
upon the advice of my lawyer, i have no sig at this time
Propane is propane. A battery is not just a battery.
1. Buy Cheapest piece of junk knock-off second-hand battery you can find.
2. Go to out-of-town battery station.
3. Change.
4. eBay.
5. Profit.
It would also be awkward. Robotics could do the changeover, but doing so safely would require a lot of expensive safeguards to protect against idiots trying to stick their hand in the grippers. So you'd need an attendant to man the batteries, using a mini-forklift to get the old ones out and put new ones in. He'll want paying, and it takes longer to change a battery than to refill a tank. Gas-station attendants were largely eliminated as a cost-cutting measure, so I doubt companies will be willing to bring them back. Espicially ones trained in the operation of heavy life machinery.
You have multiple companies that can not even agree on a plug and voltage, however, you think that they will now agree with batteries?
I prefer the "u" in honour as it seems to be missing these days.
The solution to vehicle-specific chargers is to integrate them with the vehicle then plug 'em in to standard 220 single-phase outlets fed from appropriate breakers.
"This post is an artistic work of fiction and falsehood. Only a fool would take anything posted here as fact."
If they can't agree on the method for fast charging, it's good that they don't agree on the connector either.
So, the manufacturers can not agree on a plug and voltage, and now, your great idea is to be able to swap batteries?
Are you daft or something?
I prefer the "u" in honour as it seems to be missing these days.
That's great. But some of us drive more than 30mi round trip every day.
Om, nomnomnom...
The battery charging issue is the wrong problem, you want power rails in/overhead the roadway so you draw from the grid while driving. Once you have that you only need a small battery to drive into/out of your driveway or parking lot, and it recharges while you drive.
And in the U.S., the charge (sorry...) of the Smart Grid Interoperability Panel is exactly this. Note that the SGIP is not an SDO. They are there to
coordinate standards development for the Smart Grid
The SGIP is a partnership between NIST and industry, academia, etc. Rick Scholer of Chrysler is on the governing board (as is Vint Cerf, incidentally).
I wonder why they don't just have "Gas" stations with a load of charged batteries for the customers, who then drop off their old batts. Just like when you go and get propane for the BBQ.
The failure mode is kaboom, and all the infants in the car seats fry in their seats. Everyone knows and tolerates the probably much higher failure rate of gas stations, but would never tolerate any failure whatsoever of electric stations. Fire accident in a gas station = blame the victim, fire accident in an electric station = blame the station owner. This has a remarkable impact on insurance costs.
Its theoretically possible to look at the gas out of a pump to see how much water is in it (unless its ethanol E-gas) but there is no way to know if the 'electric' station is giving you a battery that is about to explode. Gas in a "poor area" is about the same as gas in a wealthy area. However battery swaps are not, and I'd expect the "poor area" to be given junk batteries by their corporate overlords. Rich areas might decide to not even accept batteries from poor area stations, or perhaps tack on an expensive pure profit "safety inspection fee".
Its well defined that the poor car owner is SOL and the gas station gets away with it if the station pumps water, sand, and salt into a car owners tank. The reason why successful prosecutions get in the paper, is its so noteworthy that it was successful, instead of the usual little guy gets screwed over scenario. The car owner is out the towing and repair costs. It is not so well defined for the electric swap station. If ANYTHING happens to a car that used an electric station, hungry lawyers will be all over the stations owners. Unlimited liability and/or the insurance to cover it is very expensive compared to a "buyer beware" gas station.
I don't really care if the local walgreens gives me a bum propane tank that is leaky or otherwise faulty because my maximum liability is something between the delta of new vs swap price, and at worst about the price of a new tank, and at the unimaginable level, the price of a new grill, which frankly as a middle aged childraising homeowner is pocket change. In summary, the risk of a bad propane tank is extremely low to me. On the other hand, I guarantee if the "loaner" battery breaks down, I'll be liable for the full retail purchase price of a brand new battery, lets say $20K. I'm not so cool with that level of liability being completely outside of my control. I'm sure someone will suggest a use/wear and tear fee. Much like cellphones and other services that would rapidly devolve into a confuseopoly or screwopoly also designed to rip off the user, which I have no interest in participating in.
Really the swap idea is so horribly bad, you'd think Exxon and BP pay astroturfers to suggest it.
"Science flies us to the moon. Religion flies us into buildings." - Victor Stenger
This problem will sort itself out if all batteries are barcoded and tracked.
No sig today...
Probably because a used, empty propane tank is probably worth about $5, where as a load of EV grade batteries is probably somewhere in the thousands. There'd probably be too much of a problem with people swapping good batteries for bad ones. Or people would have to have a really good credit rating simply to "fill up" their car.
Even the meth heads don't steal propane tanks around here... Just too bulky and heavy for what little cash they get as scrap. Scrapyards don't particularly like sealed pressure vessels, anyway.
Now an enterprising meth head could steal a removable $10K battery pack, sell it to a slightly crooked yard for $2K, and who gets to pay the $15K security deposit for the pack? I would assume, the car owner's insurance.
"Science flies us to the moon. Religion flies us into buildings." - Victor Stenger
Having to find a charging station every 50 miles will still be a bummer...
No sig today...
the battery in our forklift weighs as much as a compact car, It takes a chain harness 4 people and a forklift just to lift it out and a replacement cost around 6 grand. How do you propose such a feat at a gas station?
Still, the experience will have its shortcomings. Consider a Nissan Leaf that can go about 70 miles at highway speeds on a full charge. At the 80 percent charge delivered by a fast chargers, that drops to 56 miles, which youâ(TM)d cover in 48 minutes at 70 m.p.h. That means travelers would spend as much time charging as they would driving." "
For years I've thought (and posted) that chasing down a faster recharge method is the wrong approach.
Vehicles should have standard, interchangeable batteries, just as they have standard inlets for fuel nozzles. Standardize the batteries, and design them so they can be quickly and automatically removed from the vehicle. Have some sort of small, supplemental battery remain installed to maintain computer settings, radio presets, etc... Let the fuel companies or auto manufacturers own the batteries.
If I'm low on juice, I pull in to a service station, a machine automatically removes my battery and attaches a fresh one within 5 minutes, and I'm on my way. The service station then takes the used battery and places it in a charging rack. Once it's been charged, it is used in another car.
It's called the shore power adapter. These go up to 430V at 400A which should be enough for anyone...
If you're looking for something home-friendly, there are 230V shore power plug types as well..
- Sig
Even the Leaf shows it will get between 50mi and 100mi per charge depending on the battery pack you choose. That with the average commute being 25 minutes, allows the majority of commuters to fit within the range of even todays vehicles. If you need something longer then for now you will have to buy something a little more suited to your requirements, but that's no reason to stop electric deployment with the existing capabilities.
Tesla was a genius. Edison however was a overrated hack who liked to torture puppies.
Also some of us live in the city and don't have a garage. Charging with wall current for me would involve a 500' extension cord.
they should be banned from involvement in the standard because in many ways they have already shown they are against a change to EV transportation systems. Yet when you look at who's involved you see both of these front and center. Because of this we will not see an optimal standard emerge. IMO there should be an IEEE committee with the Utilities and old school auto makers only input allowed being as technical advisers.
LoB
"Anyone who stands out in the middle of a road looks like roadkill to me." --Linus
There already is a DC quick charge standard that is used on the Nissan LEAF and other EVs. It's called CHAdeMO. There are some stations already installed that use this standard.
This standard is widely adopted in Japan and the UK but the US auto makers don't want it. They are working on a single plug monstrosity. It is believed by many, myself included, that the people fighting the adoption of the existing standard would like to delay or kill the adoption EVs.
The race isn't always to the swift... but that's the way to bet!
Taxes.
Whatever charging method is agreed upon, keep one thing in mind: The revenuers are going to need some sort of meter to read in order to charge you your fuel tax.
Right now, the state of vehicular charging is such that any old 120, 240, or in some cases 480 Volt outlet will do. And that means people can plug in anywhere and bypass the tax man. While standardization of vehicular charging equipment is a good thing, I wouldn't be surprised if some gov't officials are quietly vetoing anything that looks like it might fit into a standard outlet.
Have gnu, will travel.
Everyone but Tesla already uses such rectangular cells, take a look at e.g. SBLiMotive's. It's got over 100 of them. But every design put the cells in a special enclosure for thermal management, and some like the Volt are water-cooled. So now the robot has to lower the pack or move the groceries out of the way, lift the lid off, disconnect the thermal system, open a particular "sheet", unscrew 60+ batteries and insert new ones. Nice clever robot!
Maybe in 20 years your car will have an expansion cage that can hold 0-20 standardized 15-pound battery sheets that each store 1 kWh and yet don't require sophisticated thermal management, and we've somehow been able to solve the safety and mechanical and electrical issues so that it's realistic for a volt-monkey to hump a fresh set over to your car and drop them in. Maybe, maybe, maybe. Meanwhile Better Place is about to roll out entire battery-pack swap in Denmark and Israel for exactly one car model that's adopted their standardized QuickDrop design. Their biggest problem isn't technical but financial: the money for spare batteries and their swap stations has to come from somewhere, and you pay them a lot for the added convenience.
=S
It's not just cities, it's any multi-vehicle household with a garage where someone's regular commute is less than ~70 miles. That describes millions and millions of suburban drivers.
=S
It's fun to see a bunch of armchair engineers designing battery swap while seemingly ignorant of the real world.
Better Place sells you electric miles. They own the battery packs, so there's no issue with getting a tired one. You charge at home, you charge at one of their public chargers, and the sexy part is the robotic battery swap station. They are rolling it out in Denmark and Israel, so we can see the problems with their model: swap stations and spare batteries cost a fortune so blanket coverage is only practical in compact countries (like Denmark and Israel), only one manufacturer has committed to using their standardized QuickDrop battery on only one model (Renault Fluence Z.E.) , and to make it profitable BP has to charge you a lot more than it would cost to lease a battery as part of your car and cheaply recharge it yourself. We'll see how many EV drivers in those two countries value the BP approach, meanwhile beware BP's happy PR talk spin mode.
Tesla's upcoming Model S has a swappable battery pack. Pull into a Tesla store and they could swap your pack with a charged one for a long trip. It's sort of like a dealer putting snow tires on your car for a winter journey. They haven't figured out the details.
The seductive idea of replacing individual standardized battery sheets doesn't work in the real world where each weighs 20+ pounds (and an electric car has 10-40 of them), is mounted in a special enclosure with thermal management, has massive thick connectors carrying large voltages, etc.
=S
That doesn't work because the car doesn't know how much current it can pull from the outlet. Is it a NEMA-6 or NEMA-14 outlet, is it on a 15A or 50A circuit? The SAE J1772 standard describes how the Electric Vehicle Supply Equipment uses additional pins in the connector to signal how much current it can deliver, and when the electrician sets up the EVSE she makes sure it's on an appropriately powerful circuit. But SAE J1772 240V AC doesn't give you fast charging. The spec goes to 80A, but even at 19.2 kW you're looking at well over an hour to charge a 25 kWh battery pack. The next problem is an onboard charger that can handle that much AC power gets hot and is expensive. Of all EV cars on the road, only the Tesla Roadster handles more than 10 kW AC.
Since EVs are already handling huge DC voltages flowing from the brake regen to the batteries, it's cheaper to provide them high-voltage high-current DC for fast charging, though it makes the charging station much more expensive. When it comes to DC fast charging, CHAdeMO is already big in Japan with their standard (up to 62 kW) and is available as an option on the Leaf, but SAE J1772 committee decided not to adopt it and instead added two chunky DC pins to their connector (up to 90 kW)
What you propose is sort of what's happened in Europe. Domestic supply is already 240V and standardized at about 13A, so regardless of what receptacle is on your vehicle, you drive around with a connecting cable that fits it and plug the other end into whatever your country's uses for "domestic wall outlet in a waterproof box" and get ~3 kW. The SAE J1772 240V AC spec isn't very interesting to Europe, so some German companies (that have yet to make EVs in volume) instead promote another standard, IEC 62196 VDE-AR-E 2623-2-2, the "Mennekes" connector. It bridges the European domestic 240V supply for up to 400 V three-phase AC and 63A for a maximum of 44 kW, but that still has the problem of EVs including that powerful an on-board AC charger.
=S
Because fuel cells:
1. Cost a fortune.
2. Run off fuels so explosive they make gasoline look like water.
3. Run off an energy storage medium that has to be produced. If you make the hydrogen from steam reformation of natural gas, it's still fossil fuel and only slightly better carbon footprint than burning the natural gas directly in the engine. If you make the H2 from electrolysis of water powered by renewable energy, it's hugely expensive and with 1/3 as many batteries or windmills you could just feed the electricity directly into batteries.
4. Rely on a hugely expensive non-existent infrastructure. Right now there are billions of EV charging points, also called "wall sockets", millions of more powerful 240V points ready to be wired up (called "oven and electric dryer circuits"), and thousands of level 2 240V public charging stations. As the standard battle described in the RTFA settles, fast DC charging stations can be built along highways for ~$40,000 each. Meanwhile there are a handful of $500,000 hydrogen refueling stations in the entire USA, Gropinator Ahhnold's Hydrogen Highway in California is dead, and the oil companies and car companies are stalled on the chicken-and-egg of "WHEN you build your cars in volume, maybe we'll build some stations" while hoping for government handouts to break the impasse.
H2 may still have a role as a better range-extender than a combustion engine powered by gasoline/bioethanol/whatever, but it's got to show up first. It's likely to start with fleet vehicles run from a central depot. (Go to http://www.afdc.energy.gov/afdc/locator/stations/ and look for electric and H2 stations in your area, though ignore the private H2 refueling stations.)
=S
A fast-charge port was included in my car, and it has a 110V converter, but I always use the 220V converter in my garage. Very handy. The great majority of my driving is well within its range, so not having a level 3 charging stations did not stop me from getting an EV.