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New Cable Designed To Deter Copper Thieves

Hugh Pickens writes "Pervasive thefts of copper wire from under the streets of Fresno, California have prompted the city to seal thousands of its manhole covers with concrete. In Picher, Oklahoma, someone felled the town's utility poles with chain saws, allowing thieves to abscond with 3,000 feet of wire while causing a blackout. The theft of copper cables costs U.S. companies $60 million a year and the FBI says it considers theft of copper wire to be a threat to the nation's baseline ability to function. But now PC World reports that a U.S. company has developed a new cable design that removes almost all the copper from cables in a bid to deter metal thieves. Unlike conventional cables made from solid copper, the GroundSmart Copper Clad Steel Cable consists of a steel core bonded to a copper outer casing, forming an equally effective but far less valuable cable by exploiting the corrosion-resistance of copper with the conductive properties of steel. 'Companies trying to protect their copper infrastructure have been going to extreme measures to deter theft, many of which are neither successful nor cost effective,' says CommScope vice president, Doug Wells. 'Despite efforts like these, thieves continue to steal copper because of its rising value. The result is costly damage to networks and growing service disruptions.' The GroundSmart Copper Clad Steel cable is the latest technical solution to the problem of copper theft, which has included alternatives like cable etching to aid tracing of stolen metal and using chemicals that leave stains detectable under ultra-violet light. However the Copper Clad Steel strikes at the root of the problem by making the cable less susceptible to theft by both increasing the resistance to cutting and drastically decreasing the scrap value."

11 of 668 comments (clear)

  1. Used by hams for decades by Anonymous Coward · · Score: 5, Informative

    Copper clad steel has been used by hams for decades. It is most effective at radio frequencies, where the "skin effect" causes the current flow to exist primarily in the outermost regions of the cable. 50 or 60 Hz AC current is not high enough frequency to have much of a skin effect, so it will consequently be a poor conductor compared to solid copper. There's no doubt that it is harder to cut, though.

  2. Re:This won't work by Mashiki · · Score: 5, Informative

    Too true. They'll still try to cut and strip cable, if they think it's valuable. There's been a lot of cases not only in the US but in Canada where these jackasses have cut fibre links thinking they were copper.

    While copper coated steel is a good idea, steel still has a market value. So these guys will simply strip the copper off, either by shaving or electrolysis. And then sell both. After all they wouldn't steal manhole covers if steel(and iron) had no value either. Really though, as long as scrap dealers are willing to look the other way for where metal is coming from it'll be easy.

    Though you can bet that once the job market picks up, this type of stuff will become rare again.

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  3. Re:JOBS by whoever57 · · Score: 5, Informative

    It didn't happen NEARLY as much a few years back and I doubt the number of meth heads has increased that much since then

    A glance at this graph will give you a swift education on why copper theft has increased recently.

    --
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  4. Re:This won't work by Anonymous Coward · · Score: 5, Informative

    I'm from a third world country and I can tell you that we haven't seen copper power lines in decades. They're all made of some form of aluminium-steel combination for precisely the same reason the article is talking about. Thieves leave them alone.

  5. Re:Just coat them with plutonium by JoshuaZ · · Score: 4, Informative

    Unfortunately, a combination of desperation and ignorance does make thieves sometimes go after radioactive materials without realizing. And sometimes people die. The most severe such incident occurred in Goainia in Brazil in 1987 http://en.wikipedia.org/wiki/Goi%C3%A2nia_accident. Multiple bystanders were hurt. Four people ended up dying, and many more developed radiation sickness and had long-term health problems as a result. Plutonium would be a particularly bad choice in this context even if it were cheap because it looks just like a regular metal in most conditions. (And yes, I know your comment isn't really serious.)

  6. Re:The problem is thieves. Get rid of them. by nedlohs · · Score: 4, Informative

    I'm pretty sure their are jurisdictions were publishing something anonymously is illegal.

    For example your post annoyed me and:
    """
    Whoever - ...

    makes a telephone call or utilizes a telecommunications device, whether or not conversation or communication ensues, without disclosing his identity and with intent to annoy, abuse, threaten, or harass any person at the called number or who receives the communications; ...

    shall be fined under title 18 or imprisoned not more than two years, or both.
    """ 47 U.S.C. Â 223(a)(1)(C)

    Now sure "intent to annoy" means something entirely different - but do you really know every single law that applies to you in enough detail to know you have never broken one?

  7. Re:This won't work by Nadaka · · Score: 4, Informative

    People get real desperate when they have hungry kids. When I was a kid my father poached wild game. It was the only way we could afford meat. And my mother ground hogs feed to make bread, because we couldn't afford either bread or grain intended for human consumption. When you are in that kind of situation you do or you die. There is no other option.

  8. What's New? by Vijaysj · · Score: 5, Informative

    Transmission lines in the national electricity grid here (India) consist of steel core for strength with an outer aluminum layer for conductivity. This solution has been in place from the time electrification started in India.

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    To Share Is To care
  9. Re:Same thing in the US by flonker · · Score: 4, Informative

    Another reason copper is used, is that copper oxidizes much less. Which is why you have special connectors for aluminum wire, and for most modern building wiring, aluminum is forbidden. (Super-simplified version)

  10. Re:Theif soultions by artor3 · · Score: 5, Informative

    As someone else has pointed out, this is factually incorrect. The skin depth in copper at 60 Hz (377 rad/s) is over 8 mm. The skin effect won't make a difference here.

  11. Re:Theif soultions by Lumpy · · Score: 4, Informative

    Most power cables are NOT copper. Even the low power 220V ones coming to my house are only copper clad aluminum. they connect to a copper whip that goes from my meter to the masthead where the cable from the street goes.

    From wikipedia and personal experience.....

    "Aluminum conductors reinforced with steel (known as ACSR) are primarily used for medium and high voltage lines and may also be used for overhead services to individual customers. Aluminum cable is used because it has about half the weight of a comparable resistance copper cable (though larger diameter due to lower fundamental conductivity), as well as being cheaper.[1] Some copper cable is still used, especially at lower voltages and for grounding."

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