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Augmented HDR Vision For Welders (And Others)

jehan60188 writes about a research project (involving Steve Mann) that combines a welding helmet and realtime HDR image processing to give welders a clear view of what they're working on. From the article: "In this demonstration, we present a specialized version of HDR imaging (use of multiple differently exposed input images for each extended-range output image), adapted for use in electric arc welding, which also shows promise as a general-purpose seeing aid. TIG welding, in particular, presents an extremely high dynamic range scene (higher than most other welding processes). Since TIG welding requires keen eyesight and exact hand-to-eye coordination (i.e. more skill and more visual acuity than most other welding processes), being able to see in such extreme dynamic range is beneficial to welders and welding inspectors. ... We present HDRchitecture as either a fixed camera system (e.g. for use on a tripod), or as a stereo EyeTap cybernetic welding helmet that records and streams live video from a welding booth to students or observers, nearby or remote. By capturing over a dynamic range of more than a million to one, we can see details that cannot be seen by the human eye or any currently existing commercially available cameras. We also present a highly parallelizable and computationally efficient HDR reconstruction and tonemapping algorithm for extreme dynamic range scene. In comparison to most of the existing HDR work, our system can run in real-time, and requires no user intervention such as parameters fine tuning. ... Our algorithm runs at an interactive frame rate (30 fps) and also enables stereoscopic vision. Additionally, a hardware implementation, which uses FPGAs, will be presented. The initial hardware configuration comprises an Atlys circuitboard manufactured by Digilent Inc., which is small enough to fit inside a large shirt pocket. The circuit board includes two HDMI camera inputs, one being used for the left eye, and the other for the right eye, as well as HDMI outputs fed back to the left and right eyes, after processing of the video signals. The circuit board facilitates processing by way of a Xilinx Spartan 6, model LX45 FPGA." The demonstration video is pretty cool, and you can read about the FPGA and details of the HDR algorithm in the research paper.

5 of 38 comments (clear)

  1. Video didn't stream well, download it by j-stroy · · Score: 3, Informative

    It is an .MP4

    - you are now breathing deliberately -

  2. Allow Me to be the First to Say: by CanHasDIY · · Score: 3, Insightful

    That is one bad-ass looking welding helmet!

    Being able to see what you're welding on is just a pleasant side effect.

    --
    An enigma, wrapped in a riddle, shrouded in bacon and cheese
    1. Re:Allow Me to be the First to Say: by CubicleZombie · · Score: 3, Insightful

      Over engineered, if you ask me. I just recently upgraded to an auto-darkening welding helmet and it is wonderful! My weld quality increased ten fold, and I can actually strike the arc where I want to, instead of pretty much at random.

      I would recommend that anyone shopping for one spend a little extra and get the adjustable tint model. My $50 hobbyist grade model isn't quite dark enough and I end up wearing sunglasses underneath for extra comfort. The $100 models go darker.

      Either way, it's a whole world of difference compared to using basically the same helmet my grandfather used building WWII battleships.

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      :wq
  3. Not HDR, but .... by PPH · · Score: 4, Funny

    .... we could use an augmented vision system for our local Cadillac drivers. It would enable them to virtually see through their steering wheel, dashboard and engine compartment to view the road in front of them.

    --
    Have gnu, will travel.
  4. I Like This... by IonOtter · · Score: 4, Interesting

    I took a welding class in college as an elective for my degree, and it was an excellent idea. I've used it a few times, and it served me quite well.

    That said, this is awesome! I haven't had the pleasure of using an auto-darkening helmet yet, but I can already see the appeal of this device.

    With an ADH, you go from normal vision to "dark vision". You can see the material, the rod and the weld, but nothing else around you. You are effectively oblivious to anything else around you, such as your sparks setting something nearby on fire, or someone coming up behind you. This means you have to stop periodically and check your surroundings.

    With this helmet, you have all of that, plus "normal" vision, and can now see everything around you. You'll have greater awareness of your work, and more importantly, you'll be able to see when someone-or something-is coming up behind you. In the construction business, this is a very necessary thing.

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