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The Explosive Growth of 3D Printing

MojoKid writes "If you've ever attended a World Maker Faire, the first thing that strikes you is how organic the whole scene is. Inventors, creators, and engineers from all walks of life have their gadgets, science projects, and creations on display for all to see. Some of the creations you see on display range from downright amazing to completely bizarre. One of the big attractions, a technology area that has experienced explosive growth, is the land of 3D Printing. MakerBot took the open source RepRap 3D replicator project mainstream back in 2009 with the release of the Cup Cake CNC machine, then came the Thing-o-Matic and then a little bot called Replicator. With each iteration, improvements in process and technology are bringing better, more capable 3D printers to market, from MakerBot's new Replicator 2, to new players in the field like Solidoodle, Up!3D, Ultimaker, and Tinkerines. To watch a 3D printer in action is like witnessing art, science and engineering all working together in glorious unison."

29 of 213 comments (clear)

  1. Guns by tsa · · Score: 3, Insightful

    Pity that there is now a bunch of lunatics trying to make printable guns. The world will not be a better place when everyone and their dog can download and print their own guns.

    --

    -- Cheers!

    1. Re:Guns by stevegee58 · · Score: 3, Interesting

      It's OK. Currently the only part of an AR-15 that's considered a "firearm" is the lower receiver and this part can be made entirely of plastic, hence the 3D printer interest. You can buy the rest of the parts such as triggers, barrels, etc completely off the books with no controls.

      If the 3D printing of lower receivers become a real "problem" to the ATF they'll just change the definition of which part of a gun is the "firearm". For instance, you can't 3D print a barrel since it has to be made of steel.

    2. Re:Guns by fuzzyfuzzyfungus · · Score: 4, Insightful

      Unless the technology improves substantially, 3d printed guns are going to succeed largely in stimulating the market for guns that you can operate with multiple missing fingers...

    3. Re:Guns by vlm · · Score: 4, Interesting

      When 3D printers can print rifled steel I'll start worrying about it.

      Oh plastic would work, once, for a single shot application. Start worrying when you can print out copper jacketed lead crimped onto a brass case full of smokeless powder, in other words pretty much never.

      Another problem is in strength applications the printed plastic to handle a force of X pounds is, as a raw material, Y times the cost of steel. So to correct your post:

      "When 3D printers can print rifled plastic at less than 20x the cost of traditionally machined steel at the same strength I'll start worrying about it."

      Not to say its useless for gunsmithing. I think the idea of laser scanning a hand, and being able to print the exact "reverse polarity" image of the owners hand to make a truely personalized bolt-on handgrip is pretty interesting. Very soon, collectors will see boring cross hatching grips as an indicator of pre-2010's firearms. Perhaps grips with such detail that they match the wrinkles (or hair) of the owners palm. Also embedding logos (probably illegally copied, or course) and other art works.

      --
      "Science flies us to the moon. Religion flies us into buildings." - Victor Stenger
    4. Re:Guns by Anonymous Coward · · Score: 3, Insightful

      So would someone looking to start a shooting spree. They don't choose locations with armed citizens, you know.

    5. Re:Guns by Bob-taro · · Score: 3, Insightful

      Pity that there is now a bunch of lunatics trying to make printable guns. The world will not be a better place when everyone and their dog can download and print their own guns.

      Are you implying you'd have to be a lunatic to want to make a gun?

      --
      Prov 9:8 Do not rebuke mockers or they will hate you; rebuke the wise and they will love you.
    6. Re:Guns by vlm · · Score: 3, Insightful

      They already can. Metal-printers are not cheap though.

      Also strength difference between sintered "technically a metal, but barely" vs (metalurgically) forged and heat treated specific alloy is a whole nother thing.

      --
      "Science flies us to the moon. Religion flies us into buildings." - Victor Stenger
    7. Re:Guns by WillAdams · · Score: 3, Informative

      For the record:

        - Iran ranks 79th in the rate of private firearms ownership
        - The rate of private gun ownership in Iran is 7.32 firearms per 100 people
        - In Iran, only licensed gun owners (separate licenses required for owning, possessing, carrying and using a firearm) may lawfully acquire, possess or transfer a firearm or ammunition
        - In Iran, the law requires that a record of the acquisition, possession and transfer of each privately held firearm be retained in an official register

      --
      Sphinx of black quartz, judge my vow.
    8. Re:Guns by Gavagai80 · · Score: 3, Funny

      Yeah, that's why nobody ever goes on a shooting spree at Fort Hood and if they tried nobody would die. Oh, wait...

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      This space intentionally left blank
    9. Re:Guns by TheSwift · · Score: 3, Interesting
      http://www.foreignaffairs.com/articles/138154/neil-gershenfeld/how-to-make-almost-anything?page=show

      Within -- "An amateur gunsmith has already used a 3-D printer to make the lower receiver of a semiautomatic rifle, the AR-15. This heavily regulated part holds the bullets and carries the gun’s serial number. A German hacker made 3-D copies of tightly controlled police handcuff keys. Two of my own students, Will Langford and Matt Keeter, made master keys, without access to the originals, for luggage padlocks approved by the U.S. Transportation Security Administration."

      The lower receiver is heavily regulated because it is the piece that can convert a semiautomatic rifle to a full automatic if you are able to manipulate it properly. A 3D printer could circumvent what was previously an extremely difficult task to convert the receiver from semi-auto to full auto.

      And in the latter half of the paragraph, yet another reference to the TSA. How ironic.

      --
      "With patience a ruler may be persuaded, and a soft tongue will break a bone."
  2. Only one question... by Yaa+101 · · Score: 3, Insightful

    How long will it take before all the legalese crap breaks loose?

    Sooner or later powerful people will want to appropriate this while shielding and litigate the rest of us.

    1. Re:Only one question... by WillAdams · · Score: 5, Interesting

      Already started.

      Thingiverse has received DMCA takedown notices for a couple of models, some legitimate (Games Workshop probably has a pretty clear-cut case for copyright infringement), others resolved (over a Penrose Triangle based on a design from the 1930s) and at least one other which I recall, but can't find a link for where a parent printed up a replacement part for a broken toy but took it down at the request of the toy manufacturer (if memory serves).

      --
      Sphinx of black quartz, judge my vow.
    2. Re:Only one question... by fuzzyfuzzyfungus · · Score: 4, Interesting

      For the moment, costs and material limitations are probably keeping things on that front (mostly) in check. There are a few areas(like the Games Workshop figurines), where the price is quite high based largely on copyright and there is also a demand for numerous replicas(though, incidentally, I'm told that the real 'pirates' tend to use conventional mould-making and casting techniques, since those are reasonably efficient for small batches and far cheaper than a 3d printer that can capture fine detail properly).

      There just aren't too many things that are made of dubious-quality plastic but are expensive enough to clone at current prices. Nothing like music where, even on dialup, the price of a CD worth went from $15 to ~$0...

  3. TSA by Aqualung812 · · Score: 5, Funny

    The irony of your low-uid username and this comment is awesome.

    --
    Grammer Nazis - I mod you "troll" unless you actually add something on-topic. Yes, I know I have mispellings in my sig.
  4. I Thought We Agreed by eldavojohn · · Score: 4, Funny

    The Explosive Growth of 3D Printing

    I thought we agreed not to print printable machines that print more printable machines. It's Second Life all over again ... IRL!

    --
    My work here is dung.
  5. Re:Extra E by danbert8 · · Score: 5, Interesting

    Or as my French speaking girlfriend suggested: Faire is the French word for "To make" so it could be a play on words?

    --
    Yes it's an anecdote! Were you expecting original research in a Slashdot comment?
  6. Re:Comparison by vlm · · Score: 3, Funny

    The 3D printer of today is a lot like the VCR.

    In other words pr0n is going to drive the market. Home printing of customized "marital aids" and "massage machines" are going to drive the market. Whichever 3-d printer is first to market with a silicone print head wins. Also lots of size bragging... no one's going to admit a reprap huxley that can only print 5 inch long things (well, more on the diagonal) is "big enough".

    --
    "Science flies us to the moon. Religion flies us into buildings." - Victor Stenger
  7. Mid/long term speculation... by fuzzyfuzzyfungus · · Score: 4, Interesting

    So, does anybody care to speculate about the mid/long term distribution/ownership of these things?

    I keep seeing the breathless predictions of 'desktop manufacturing, one in every household!'; but I also see that (among the people, friends, family, neighbors needing computer assistance, etc. who I have cause to know about) ownership of inkjets is actually falling, despite the fact that those are nearly free; because it's easier to just upload the pictures to some service that owns a $20k+ printer but will sell you a tiny slice of it for under 10 cents a print. Laser printers are holding the line, so far, among people who push paper.

    As a technology, 3d printing is obviously here to stay; but the value proposition of actually owning one, rather than renting a tiny slice of somebody's much classier one over the internet, seem about as mainstream as the economics of owning a high quality large format photo printer or a machine shop. Definitely something that certain professions would lead you to do, and definitely something that a hobbyist would want access to; but not necessarily something that you would seriously consider owning...

    1. Re:Mid/long term speculation... by WillAdams · · Score: 3, Insightful

      I've thought that obvious places for this would be:

        - local car dealer --- in the shop where they could print up small trim parts rather than having to maintain inventory / having them shipped
        - local hardware store (w/ integrated 3D scanner) --- scan the thing-a-ma-bob which they customer brings in, be directed to a particular aisle / shelf if in stock, if not, print up a quote to have a replacement printed / milled.

      The problem is the run time on these devices is rather lengthy, making it hard to run one profitably --- look at the charges at www.ponoko.com --- they're all way higher than the intrinsic value of the bits to most people. The original laserprinters / inkjets were competing w/ offset printing and mimeographs which were a lot less convenient and significantly more expensive on a cost-per-page basis for short runs. The VCR was competing against Cable TV or the classic movie projector, both of which were far more expensive.

      I've been contemplating a milling machine (for woodworking) and would love to have a lasercutter / engraver though.

      --
      Sphinx of black quartz, judge my vow.
    2. Re:Mid/long term speculation... by vlm · · Score: 3, Insightful

      An insightful observation, but I'd add that you need to factor in the reprap factor. If it goes makerbot, meaning no self replication, then you've got it, but if it goes reprap, meaning self replication, then things could get weird. If my laser printer could print another laser printer...

      I'd say the best reprap analogy is livestock farming. Yes it reproduces itself to a first approximation for free, but its going to take up time and some specialized supplies, lots of specialized knowledge (although in the olden days every peasant knew everything about chickens, or thought they did, anyway), and space, and smell (molten PLA is not as stinky as molten ABS, both pale in comparison to the smell of a laser cutter exhaust or chicken droppings, but...). Admittedly for most people, chicken is what comes in little wrapped trays at the supermarket, or more likely the fast food drive thru...

      My metal lathe can make another bigger lathe, but that's pretty rare in the hobby because its a lot of work, worse than printing reprap parts...

      --
      "Science flies us to the moon. Religion flies us into buildings." - Victor Stenger
  8. Re:True Geeks by Russ1642 · · Score: 3, Funny

    One of my favourite Dave Barry quotes: "We should enact an 'e' tax. Government agents would roam the country looking for stores whose names contained any word that ended in an unnecessary 'e,' such as 'shoppe' or 'olde,' and the owners of these stores would be taxed at a flat rate of $50,000 per year per 'e.' We should also consider an additional $50,000 'ye' tax, so that the owner of a store called 'Ye Olde Shoppe' would have to fork over $150,000 a year. In extreme cases, such as 'Ye Olde Barne Shoppe,' the owner would simply be taken outside and shot."

  9. Re:How do you get started? by Bram+Stolk · · Score: 3, Informative

    ... If you were hoping for $100 and a couple hours its not quite there yet.

    I can recommend starting with using a 3D printing service.
    Even if you use a commercial printing service, much of the experience of 3D printing is still there, like the design, the anticipation of outcome, etc.

    Google for Sculpteo and Shapeways.
    They're pretty affordable, and do a lot of the messy work for you.
    I had this printed for 90 bucks or so:
    https://twitter.com/i/#!/BramStolk/media/slideshow?url=pic.twitter.com%2FJmiojXxJ

    --
    Bram Stolk http://stolk.org/tlctc/
  10. Re:For those of us looking to buy a 3D printer by ebh · · Score: 5, Informative

    Since all I looked at were completed objects, I can't say anything about how fast they were produced, how reliable or easy to calibrate the printers are, etc. What I mostly looked for were irregularities. In a 3D printed object, the layers are very visible. If you think of a cylinder, you expect the sides to be as smooth as possible, i.e., no protrusions or indentations. The layers should be completely horizontal, no glitches or waviness that make you think the printhead jiggled or anything. If you think of a sphere, the topmost layers should look like perfect concentric circles, and the top shouldn't look like it's about to cave in.

    It was insanely crowded in the 3D Printer Pavilion, so once I decided that a vendor's objects were not the best, I moved on. But there were two noteworthy units: Sorry to say, the new Makerbot 2 was a disappointment, given that it's one of the most expensive units at $2800. The objects they had on display were some of the worst. The surprise winner, and the one I'm recommending to a nonprofit children's museum I'm working with that wants to buy one, was the Tinkerines Ditto. It produced the best objects, and at $900 in kit form or $1400 assembled, it was amazing bang for the buck.

    Tinkerines is new to the scene, so they don't yet have a dual-nozzle head, nor do they yet support ABS plastic (the necessary heated base is still being developed), only PLA. But for our application, it's perfect. The people were really nice too, despite the crowds and the cacophony in the tent.

    (Disclaimer: I have no connection with any vendor except as a customer or with Maker Faire except as an attendee.)

  11. People who predict desktop manufacturing by Sycraft-fu · · Score: 3, Insightful

    Are full of crap. While such a thing might be possible in the future, current 3D printers just make plastic models. Now that's nice and all, and there's plenty of uses for it (industrial prototyping is a big one) that is far from household manufacturing. They can't work with metal, never mind electronics. You don't just go and print out a cell phone or something.

    The only market that might possibly be threatened is the 3D miniatures market. Though I don't know how good they do at colour (all the ones I've encountered are monochromatic) so you might still need to paint things. Aside from that, there is little in the commercial space they threaten. They are extremely cool toys, but little more than that.

    In terms of home manufacturing if they gain the ability to work with metal, particularly multiple metals, which would require a major change in how they operate, then they could produce more useful items. If they made metal and plastic parts on a fairly fine scale, they could manufacture many every day items. However unless they could either work on the micro/nano scales that electronics work on, or in some other way make use of it (like be loaded with various kinds of chips to use) their market would still be really limited.

    They are nifty for making examples out of a somewhat weak plastic (it isn't super fragile but it isn't high impact) but a universal constructor they are not.

  12. Re:Two Things by Archon-X · · Score: 4, Interesting

    My company makes figurines and toys (primarily) for gaming companies.

    With the advent of 3D printing, we can get the 3D resources from the client, print out the model in 3D within a day, with accurate dimensions, colours and precision, make changes, before we send it off to our factories to produce the molds for production.

    Previously, each mold would cost around $5k to make, with each change costing hundreds of dollars - significant changes resulting in another $5k to restart the mold.

    Cost savings aside, we also save about 6 months development time. The clients love it, because they can see a physical version of their model / figurine instantly; we love it because we can work easily with the client to make changes, and the factories love it because they have a final product and order without months of delays.

    It might not help you, but it sure helps us.

  13. Re:Two Things by Archon-X · · Score: 3, Informative

    Same poster, second point.

    There is at least one 3D printing company that I know of that offers 'printing' in brass, bronze and titanium.

    They're using a very old and well known technique, the lost wax - but the wax is printed with the 3D printer, and then the metal poured into the mold.

    This is not only an amazing evolution on an existing technology, but because the final products aren't built up layer by layer, they're structually equivalent to anything coming out of a foundry.

    The ability to print custom tools, gears and moving parts in titanium is incredible.

  14. This is just the beginning ... by Anonymous Coward · · Score: 3, Insightful

    Remember the Altair 8800. http://en.wikipedia.org/wiki/Altair_8800

    The Altair was a pretty primitive and useless computer by today's standards but it was really the first personal computer. Looking at it, you wouldn't have predicted all the ways personal computers have changed our lives.

    The 3d printers we have now are primitive and fairly useless. Almost nobody 'needs' one. What about thirty years from now? I'm guessing than many people's lives will be transformed. Many tradespeople will see their industries upended. Old style sign painters had to face competition from unskilled bozos with personal computers and a vinyl cutters. Skills that took a lifetime to learn no longer provided a competitive advantage. The 3d printing revolution promises to be similarly wrenching.

  15. Re:Extra E by hirschma · · Score: 3, Informative

    There was a presentation about the genesis of Maker Faire at the Open Hardware Summit last week. The pointed out the French translation of "faire" - and said that it was something that they learned after the fact. FYI.

  16. The low-end machines still suck by Animats · · Score: 3, Informative

    I have yet to see a low-end 3D printer that works consistently. TechShop has an "Up" and several RepRaps, but it seems to take several tries to make anything, and nobody gets consistently good parts. The machines that work by laying down a strand of ABS from a heated nozzle (which is all the low-end machines) have trouble getting a consistent bond to the previous layer. The temperature at the bonding point is too critical and not well enough controlled.

    Somebody should try using some high power laser diodes to heat up the point where the ABS strands are fused. Those aren't expensive up to 2 watts or so. You only need a few watts, focused very tightly on the weld area. Welding is about applying heat to both sides of the joint in the weld area. The heated nozzle approach applies the heat on only one side, the new string approaching the weld. The material being joined to is cold. Of course the bond quality is poor.

    The UV-bonded powder machines work fine, but cost about $50K. Laser sintering machines seem to produce good results. The E-beam deposition approach reportedly works very well, but is even more expensive. But ABS through a heated nozzle, not so much.