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Solid Concepts Manufactures First 3D-Printed Metal Pistol

Zothecula writes "In a prime example of past meets future, a Texas-based company has used a century-old classic firearm as the blueprint for the world's first 3D-printed metal gun. Solid Concepts' use of a laser sintering method to create a fully functional Model 1911 automatic pistol is the latest demonstration of the potential of 3D printing techniques in industrial processing. The company's 'The gun proves laser sintering can meet tight tolerances. 3D Metal Printing has less porosity issues than an investment cast part and better complexities than a machined part. The barrel sees chamber pressure above 20,000 psi every time the gun is fired.'"

26 of 333 comments (clear)

  1. New possibilities by Mr+D+from+63 · · Score: 4, Interesting

    An interesting capability of this type of additive manufacturing is the ability to change the metal alloy content in different parts of a single solid piece, adding another way to adjust the overall properties of the final product.

    As for making guns, well, its a good way to get attention.

    1. Re:New possibilities by necro81 · · Score: 5, Informative

      I work with a lot of different rapid prototyping processes - including DLMS - on a weekly basis. In their current form you cannot change materials mid-part on a DLMS machine. Even if the machine itself could handle it (i.e., had multiple material-handling streams), you would have a tough time getting the dissimilar metals to properly fuse. As a welder how good the results of welding aluminum and steel are, or titanium and steel. Mixing these metals tends to result in brittle intermetallic phases, which are perfect places for fracture. Even worse is that, because the machine works layer-by-layer, the boundary between the two metals would be planar, making fracture all that more likely.

      What is more, because the process is akin to SLS, what you end up with is a box - the build envelope - completely filled with powder, inside of which is the part you've made. You can ordinarily reclaim most of the powder and use it again. If you were to change materials mid-stream, you would have to junk most if not all of the leftover powder, because you wouldn't have a good way to separate the powders.

    2. Re:New possibilities by ravenshrike · · Score: 3, Informative

      Erm, no. First of all, the Kalashnikovs were based off of the StG 44. As in the russians 'granted asylum' to the maker of the 44 and then Mr Kalashnikov miraculously created the 47 with 'no' input from Hugo Schmeisser. At least until 2009 when Kalashnikov admitted that he 'helped' create the 47.

  2. Because plastic is for pansies by jimmifett · · Score: 3, Funny

    This is excellent news! I know I wouldn't use some questionable hunk of plastic. I'd much rather have metal arms and high capacity magazines for ensuring the cessation of threats to myself, my family, and my property.

    1. Re:Because plastic is for pansies by x6060 · · Score: 5, Informative

      Well, not exactly. It protects against many more threats than just criminals with firearms. It protects against anyone that seeks to do substantial physical harm to you or your family regardless of their means (aka baseball bats, lead pipe, brass knuckles, etc.)

      As for the last assumption, you are most likely referring to the Kellermann report which stated that a firearm in the home is 43 times more likely to kill a family member, friend or acquaintance. That report has been debunked many times as it specifically excluded most accounts of self defense and included suicides and even police actions against criminals in the statistics. And of course these are all statistics 30 years out of date, where the murder rate of US citizens has steadily declined to less than half of what it was in 1986. (despite what the media portrays)

    2. Re:Because plastic is for pansies by x6060 · · Score: 4, Interesting

      Well actually home invasions have been on the rise in upper class suburban areas for the last decade. Apparently robbing the poor isn't very profitable, so the criminals go where the money is. The fact is that a pretty upper class town in my local area has had 5 home invasions since September and several victims have been killed.

      Sadly my neighbor a few years ago was nearly killed in a similar incident. He was stabbed numerous times even after he was tied up, blindfolded, gagged, and beaten numerous times for "not telling them where the valuables were." You are free to keep living in your fairy tale land where bad things don't happen, but please don't remove my means of defense simply because nothing bad has ever happened to you.

      http://www.dailyjournal.net/view/story/8d55e96aa3124d178ecefc2f33637580/IN--Home-Invasion-Fears/#.Un0aUPnkvsg

      http://www.indianasnewscenter.com/news/local/Double-Shooting-One-Person-Dead-Another-Injured-230483191.html

      http://www.wthr.com/story/21649826/police-investigate-homicide-on-indys-northwest-side

      http://www.wthr.com/story/18309693/fishers-police-seek-suspect-in-home-invasion-burglary

      http://online.wsj.com/news/articles/SB119508694182293480

  3. This is why we can't have nice things... by mythosaz · · Score: 4, Insightful

    This is why we can't have nice things....

    Couldn't 3D printers make the news the first few years of going mainstream by producing hospital equipment or something?

    1. Re:This is why we can't have nice things... by Big+Hairy+Ian · · Score: 3, Interesting
      Some are producing hospital equipment, however, that's not news.

      Although if memory serves the South African kid who's father 3D printed his prosthetic hand did actually make the FP in here.

      --

      Build a Man a Fire, and He'll Be Warm for a Day. Set a Man on Fire, and He'll Be Warm for the Rest of His Life.

    2. Re:This is why we can't have nice things... by nharmon · · Score: 3, Insightful

      The FDA is a lot more strict about the manufacturing of hospital equipment than the BATFE is about guns.

    3. Re:This is why we can't have nice things... by Feyshtey · · Score: 4, Insightful

      Because there's no moral outrage to be leveraged against a political scarecrow that way. 3D printers have been used in untold ways to improve lives, but most people couldnt care less. They allow the media and hysteric nannies to portray a TOOL no different than a lathe or drill, as the most evil device ever concieved by man.

      --
      "But we have to pass the bill so that you can find out what is in it,..." - Nancy Pelosi
  4. Re:CNC machines can do that already by Anonymous Coward · · Score: 5, Informative

    better complexities than a machined part.

    But weaker parts.

    When making metal parts the the metallurgical properties are more important than the shape. The direction of the molecules in the metal make the difference between something that's hard and brittle vs. something that's soft and elastic.

  5. Re:Automatic pistol? by cptnapalm · · Score: 5, Insightful

    For the same reason that they refer to intermediate cartridges as "high power": journalists are morons.

  6. Re:Good enough for rocket engines by almitydave · · Score: 4, Insightful

    Why is anyone surprised laser sintering is more than capable of this? This is nothing more than tech demo clickbait; anyone following the capabilities of SLS already knew this was well within the realm of possibility. Just nowhere close to the realm of practicality from a fiscal perspective.

    Also, it's a waste of weight and money to do it this way. SLS should be used for key parts, but the rest should be normal 3D printed plastic (like a Glock).

    And as we all know, 100% of Slashdot readers are well versed in laser sintering techniques and capabilities.

    The article explains why - as a demonstration of some of the ways this process is superior to machining. I'm a nerd, it's news to me, and it matters in the context of the potential for 3d printing to change significant aspects of society, and yes, firearm availability is significant.

    --
    my, your, his/her/its, our, your, their
    I'm, you're, he's/she's/it's, we're, you're, they're
  7. Re:Automatic pistol? by CanHasDIY · · Score: 4, Insightful

    Why are semi-automatic weapons so often referred to as automatic? It seems to be a common misnomer in the US but I'm curious why.

    Sensationalism; the same reason putting a synthetic stock with a Weaver rail on it magically turns an ordinary deer rifle into a "military grade assault weapon."

    --
    An enigma, wrapped in a riddle, shrouded in bacon and cheese
  8. Re:Automatic pistol? by schwit1 · · Score: 3, Insightful

    "journalists are morons."

    And they have agendas.

  9. Re:Space/Propulsion applications by Anonymous Coward · · Score: 3, Informative

    TFA isn't exactly clear, but they seem to be saying that parts made this way are stronger then castings.

    I wonder if this would have applications in any of the new launch vehicle engines.

    Other people are way ahead of you.

    The advantages of 3D laser printing is that it’s much cheaper and faster with jobs normally taking weeks being completed in hours. Also, printing allows for more intricate designs for each piece and, therefore, fewer parts for the finished product. In addition, printed alloys have greater tensile strength than castings.

    According to UCSD, the the tests at Mojave went without a hitch and the engine exhaust achieved supersonic velocity. "It was a resounding success and could be the next step in the development of cheaper propulsion systems and a commercializing of space," says SEDS President Deepak Atyam.

  10. Re:What would you recommend? by x6060 · · Score: 4, Insightful

    When seconds matter, the police are minutes away.

  11. Re:Prediction: There will be heavier restrictions. by bryanp · · Score: 3, Insightful

    Example: most NRA members (75%) support sensible gun control

    And how many people agree on a single definition of sensible?

    --
    "An unarmed man can only flee from evil, and evil is not overcome by fleeing from it." Col. Jeff Cooper
  12. Re:Good enough for rocket engines by NoNonAlphaCharsHere · · Score: 4, Funny

    Oh. My. Fucking. God.
    Do you have any IDEA how many people would just shit themselves at your suggestion that a Sacred and Precious, Immaculately Concieved 1911 (insert heavenly choir ahhh-ahhhhhh) contain <bleeech> plastic parts?????

    I want you to go to your room and THINK about what you have done.

  13. Guns are good by Okian+Warrior · · Score: 5, Interesting

    I've been trying to sort out the "guns" issue from a scientific point of view. After some extended searching, I believe the answer is "more guns is better".

    This is made enormously difficult by the vast ocean of misinformation put forth by advocates on both sides of the issue. It's an interesting exercise in clear thinking just to sort through the claims to come up with an opinion unfettered by bad logic. I've included some examples below.

    In summary, the best measurable statistic appears to be "chance of death from all causes" at the national level. This statistic avoids most of the bad math and bad thinking, and it's easy to measure and verify. The US does not have good health care, and this [national] attribute has a large effect on the mortality rate unrelated to gun-related deaths, so you can't use the US for comparison purposes at the national level. A better comparison is made between two countries with similar national health care and different gun policies. England and Switzerland, for example.

    Comparing England and Switzerland indicates that "more guns" is associated with "less mortality". This echoes comparisons made within the US at the local level, where areas with public access to guns have less crime and mortality.

    It's pointless to debate the issues in this forum due to the enormous and convoluted "poor statistics" cited by people on both sides of the issue, and virtually everyone is cognitively dissonant and emotionally invested in the answer.

    A good analysis of the issues can be found here.

    Below are just a few examples of popular claims, and how they mislead the reader into one side or the other. There are misleading claims on both sides, so don't read too much into the choice of examples.

    Example 1: "Guns do not make a nation safer, say US doctors who have compared the rate of firearms-related deaths in countries where many people own guns with the death rate in countries where gun ownership is rare." (source) (False comparison: when gun ownership goes down, deaths due to other causes rises.)

    Example 2: England has fewer gun-related murders, but a much higher rate of beating murders. (Undecidable: In the US, a non-suicide gunshot victim is automatically a murder, in England it's not a murder unless there's a trial and conviction.)

    Example 3: If you have a gun in the house, you're more likely to accidentally shoot a family member than a burglar. (Wrong statistic: Having a gun depresses the chance of crime for your neighbors, the overall gain in safety for the community may be more than the loss of safety for the individual. See Polio vaccine.)

    1. Re:Guns are good by AmiMoJo · · Score: 3, Insightful

      In summary, the best measurable statistic appears to be "chance of death from all causes" at the national level.

      Is this a parody of clear thinking? Obviously such a broad statistic is going to be most heavily influenced by factors totally unrelated to crime and guns, since the vast majority of people are not murdered.

      Comparing England and Switzerland indicates that "more guns" is associated with "less mortality".

      Doubtful. More like national service, an effective police force, high standards of living and high wages all combine to make people less inclined to murder each other, with guns or otherwise. Most violent crime is due to anger or poverty, not a careful calculation that the other person is unlikely to have the means to defend themselves with deadly force.

      Undecidable: In the US, a non-suicide gunshot victim is automatically a murder

      If a modern country like the United States can't even differentiate between murder and accidental shootings it really suggests that there is some deliberate attempt to make those stats unavailable, which in turn suggests they are not favourable.

      Wrong statistic: Having a gun depresses the chance of crime for your neighbors

      No, it increases the chances that the robber will be armed and willing to shoot first. In the UK armed robbery, especially of residences, is extremely rare and burglars almost always run when confronted.

      Guns actually have little to do with the crime rate in the US. Poverty and gang culture is what drives it, as well as some exceptionally stupid drug laws.

      --
      const int one = 65536; (Silvermoon, Texture.cs)
      SJW, n: "Someone I don't like, and by the way I'm a fuckwit" - AC
  14. Re:Space/Propulsion applications by ArcadeMan · · Score: 5, Funny

    You talk about designing new launch vehicle engines and then you say the sky's the limit.

    Your rockets are in a lot of trouble, sir.

  15. Re:What would you recommend? by Obfuscant · · Score: 4, Funny

    What would you recommend someone use to protect their family from guns?

    Stand very still. Most guns have very limited sensory capability and cannot accurately locate something that isn't moving. If you don't startle them, or try to corner them, they are usually quite passive. Some will even allow you to pet them if you make soothing vocal noises as you slowly approach.

    But don't ever get between a gun and its cub. A mother gun is very very aggressive.

    And don't open the car window to feed them. That just encourages them to break into cars.

    I almost had my first real auto accident the other day. I was driving while listening to NPR. They had a story about the increase in bears breaking into cars at national parks. The bears knew there was food inside, and they had learned how to open the doors by watching people do it. Very smart. They'd go in, the door would close behind them, and they'd be trapped. (They don't see how people open them from inside, I guess.) They tear the inside up trying to get out. The warning was, if you approach your car and it is rocking back and forth, it may have a bear trapped inside. They interviewed the expert -- how do you get the bear out of your car? Well, she said, you walk over to the car and ... open the door.

    Thank god we have experts in these things to tell us what to do.

  16. Re:"Sensible" by Agent0013 · · Score: 3, Interesting

    That's just it. When the politicians are forbidden from having armed guards, then their law proposals can be debated. Until then, they deserve to be shot by their own guard every time they try to make guns illegal.

    --

    -- ssoorrrryy,, dduupplleexx sswwiittcchh oonn.. -Quote found on actual fortune cookie.
  17. Re:CNC machines can do that already by lgw · · Score: 5, Interesting

    The thing is, people make their own guns all the time in gun fans' equivalent to makers meets. They use a combination of tecniques. You really want the barrel and receiver to be forged, not cast. But you can take roughed-out forged parts and them CnC mill them to perfection, and get the strength easily enough.

    There's little point in trying to CnC mill the entire gun, but a combination of forged blanks, a rolled tube for a barrel, some milling, and simply buying all the other pieces mail order (they sell kits for this), and you have a perfectly serviceable AR15 with no serial number. In most places that's perfectly legal, as long as you've avoided any legal landmines along the way and especially that you never sell it.

    That's the thing, legally. In most places in the US you can legally make your own gun, but making a gun for someone else makes you a firearms dealer. People are arguing over where selling the code to allow someone to make a gun automatically lands, legally (if you follow kit cars at all, you'll find this all familiar).

    Outside the US, in places where you can't legally make your own gun, this is a much bugger deal.

    --
    Socialism: a lie told by totalitarians and believed by fools.
  18. Any other arguments out there? by Okian+Warrior · · Score: 3, Interesting

    I'm happy (indeed - eager!) to examine a better analysis. If I can't find flaws, it'll inform my opinions and I'll include it in future postings on the issue.

    Please include references of statistics so that I can fully analyze the arguments of both sides. There is just so much disinformation out there that the first step can only be tossing out all anecdotes and un-cited facts.

    Here's an example (posted above) of what doesn't serve to inform the debate (it's ad-hominem, anecdotal, and un-falsifiable):

    The American Thinker article is worthless. It just gives more of the false comparisons that you're complaining about. (Yeah, if you remove a whole bunch of poor people from the crime stats for any nation, their murder rate will look way better.) The author also attempts to profit from the audience's ignorance by comparing with nations like Jamaica and Brazil and hoping the reader doesn't know that those are some of the most crime-ridden, gang-infested countries on earth, where gangs rule neighborhoods and police fight pitched battles with criminals.