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GM Names and Fires Engineers Involved In Faulty Ignition Switch

An anonymous reader writes 'Thirteen people have died because of faulty ignition switches in General Motors vehicles. The company has recalled 2.6 million cars, paid a $35 million fine, and set up a fund to compensate the victims. Now, an internal investigation into the incident has shown that the company was aware of the problem since 2002. 15 employees have been fired over what CEO Mary Barra calls "misconduct and incompetence." The report singles out Ray DeGiorgio, an engineer who allegedly approved a part that did not meet specifications and misled coworkers who were investigating complaints. "He actually changed the ignition switch to solve the problem in later model years of the Cobalt, but failed to document it, told no one, and claimed to remember nothing about the change."

"There's no evidence anyone else knew the switch was out-of-spec at the time, the report says; neither did DeGiorgio tell anyone when issues with the part were brought to his attention multiple times. When one engineer specifically asked DeGiorgio in 2004 whether the switch met torque specifications, DeGiorgio didn't respond. Evidence the investigators gathered showed that he started two e-mails but never sent them. ... Instead, DeGiorgio was consumed by a problem in which cars with the switch were failing to start in cold weather, something the report says was "a personal embarrassment to DeGiorgio.'"'

30 of 307 comments (clear)

  1. No one will ever buy a GM product again by Anonymous Coward · · Score: 5, Insightful

    This may not be a conspiracy, but it is an indication of a systemic, cultural failure endemic to the company.

    1. Re: No one will ever buy a GM product again by Anonymous Coward · · Score: 5, Insightful

      I don't know. Toyota had faulty firmware that killed people, and yet everyone is still flocking to buy their cheap cars.

    2. Re: No one will ever buy a GM product again by Anonymous Coward · · Score: 4, Insightful

      Hearing from someone that got disabled for the rest of their life because of a faulty Toyota vehicle, I tend to disagree. Toyota tried to cover up what happened repeatedly by claiming it was the mat, the brake pedal.. Anything but the real cause. Those who can no longer live the way they used to got $125 from Toyota as a sign of "good will". Yeah, sure, it wasn't firmwareâ¦

    3. Re: No one will ever buy a GM product again by Anonymous Coward · · Score: 4, Informative

      I think you're wrong. It has been established that it's indeed faulty firmware:

      http://www.edn.com/design/automotive/4423428/Toyota-s-killer-firmware--Bad-design-and-its-consequences

      Do you work for Toyota? Just asking...

    4. Re: No one will ever buy a GM product again by Bacon+Bits · · Score: 4, Informative

      No, I think GP is referring to the $1.2 billion settlement for concealing safety defects.

      --
      The road to tyranny has always been paved with claims of necessity.
    5. Re: No one will ever buy a GM product again by Anonymous Coward · · Score: 5, Interesting

      toyota allowed a man to go to prision for several years rather than admit the truth about a defect. if you think toyota didn't do everything to cover this up your kidding yourself.

      http://reason.com/blog/2010/02/22/man-got-eight-years-for-deaths

    6. Re: No one will ever buy a GM product again by wonkey_monkey · · Score: 5, Informative

      Hearing from someone that got disabled for the rest of their life because of a faulty Toyota vehicle...

      ...is called an anecdote. Some people will do whatever they can to blame someone else, whether or not it's just to do so. Sometimes it's the thing that keeps them going.

      --
      systemd is Roko's Basilisk.
    7. Re: No one will ever buy a GM product again by umghhh · · Score: 4, Informative

      I may have missed the whooooosh sound accompanying your sarcasm or you missed this report. Which one is it?

    8. Re: No one will ever buy a GM product again by sexconker · · Score: 5, Informative

      Faulty firmware? Are you referring to the brake debacle a few years ago?

      I think it's been pretty well established by know that it was all media attention driving that and Toyota really didn't have anything wrong with its vehicles.

      First they blamed the drivers.
      Then they blamed the floor mats.
      Then they blamed the drivers again and cried about the mean ol' US media ganging up on a foreign company.
      Then they blamed the brake pedals and offered to "fix it" by installing worse parts.
      Then it was revealed that it was a bug they knew about for ages.

    9. Re: No one will ever buy a GM product again by TWX · · Score: 4, Insightful

      Why didn't these people turn off the ignition of the car?

      Two reasons that I've heard that make sense are first that it's difficult enough to try to control an out-of-control car with two hands, and second, that since many cars now don't have good old fashioned ignition keys, it may not be possible to turn off the car if the car won't cooperate.

      --
      Do not look into laser with remaining eye.
    10. Re: No one will ever buy a GM product again by Anonymous Coward · · Score: 5, Informative

      Freaking idiots. It was even on Slashdot! You "can't lookup stuff on the Internet" anymore??

      http://tech-beta.slashdot.org/...


      Toyota's Killer Firmware

      "On Thursday, a jury verdict found Toyota's ECU firmware defective, holding it responsible for a crash in which a passenger was killed and the driver injured. What's significant about this is that it's the first time a jury heard about software defects uncovered by a plaintiff's expert witnesses. A summary of the defects discussed at trial is interesting reading, as well the transcript of court testimony. 'Although Toyota had performed a stack analysis, Barr concluded the automaker had completely botched it. Toyota missed some of the calls made via pointer, missed stack usage by library and assembly functions (about 350 in total), and missed RTOS use during task switching. They also failed to perform run-time stack monitoring.' Anyone wonder what the impact will be on self-driving cars?"

    11. Re: No one will ever buy a GM product again by sjames · · Score: 4, Interesting

      What is really sick is that on the day he was granted a new trial the prosecutor tried to trick him into pleading guilty and accepting time served. When he refused, the prosecution dropped the whole thing.

      I sincerely hope he gets a great deal of money and a very public apology from Toyota, Minnesota, and the Feds (they knew about the problem too), but I'm not going to hold my breath for any of that.

    12. Re: No one will ever buy a GM product again by alexo · · Score: 4, Insightful

      Court systems cannot establish causes of engineering problems.

      Expert witnesses who get to audit the code can.

    13. Re: No one will ever buy a GM product again by podmate · · Score: 5, Interesting

      Faulty firmware? Are you referring to the brake debacle a few years ago?

      I think it's been pretty well established by know that it was all media attention driving that and Toyota really didn't have anything wrong with its vehicles.

      Established by whom? I had a Pontiac Vibe (Toyota Matrix which is based on the Toyota Corolla) with an automatic transmission and 1.8L engine and it 'suddenly accelerated' a few times before I got rid of it after 1 year of ownership because I was scared to let anyone drive the car. Pontiac and Toyota told me the sudden acceleration was because of a floor mat. There was no floor mat on the driver side of my car nor was there anything that could 'grab' the accelerator pedel. Pontiac and Toyota told me I was stamping on the gas instead of the brake. Funny, while driving my car would just take off and I could have my feet nowhere near the brake or gas pedals and the car would keep on accelerating. The brakes COULD stop the car, but if I let off the brakes the car would still take off. The way I took care of the issue was by moving the selector from drive to neutral and back to drive. Sometimes I had to do this a few times for the car to go back to normal operation. Not really very good for the transmission or engine. Pontiac and Toyota refused to listen to anything I had to say and basically told me 'sucks to be you, now please go away'. I have zero interest in ever purchasing anything made by Toyota again. I don't purchase anything made by GM either, but that is because most of their cars are poorly designed pieces of sh$t based on family experience from the late 70's to 2011. My extended family just can't learn from their mistakes.

    14. Re: No one will ever buy a GM product again by Man+On+Pink+Corner · · Score: 4, Insightful

      If it's not obvious to you that you can (and should) respond to unintentional acceleration by shoving the gearshift into neutral, you shouldn't be driving.

    15. Re: No one will ever buy a GM product again by ed1park · · Score: 4, Insightful

      I forgot to mention that the only true solution is a kill switch like they have on motorcycles that is not controlled by firmware. In fact in the Motorcycle Safety Foundation course I took, they teach you to only turn off the bike using the switch so that it becomes second nature should you ever end up in an emergency.

  2. Re:Culpability at the Top by Austerity+Empowers · · Score: 5, Insightful

    While I've seen some engineers do bad things because they were afraid of management, I've never seen a situation in a company this size where the organization was good but one bad engineer was able to release something terrible with no oversight. This is almost by definition of what it means to be a good organization: you shoudl not place tens or hundreds of millions of dollars of responsibility onto your wage slave, no matter how senior he is (never mind that real physical injury may be involved).

    It's always, always been bad management, frequently that went straight to the top. But then with most American car dealers we already know that. I find it amusing that they blame the unions all the time, but my two "Japanese" cars, both manufactured in America, have been excellent and are still running flawlessly 9 years later, while my two "American" cars (made in Mexico) I was happy to be rid of at 5 years.

  3. So no managers were at fault? Just engineers? by Squidlips · · Score: 4, Insightful

    Of course.

  4. That guy is going to need a lawyer real fast by MetalliQaZ · · Score: 4, Insightful

    I'm somewhat surprised that the company named names. I suppose the result of the investigation made it clear that his intention was only to cover his own ass, which must have tipped the scales.

    Now if only we could get names of lawbreakers out of government agencies. I know it will be a cold day in Hell before that happens, but it would be nice

    --
    "Here Lies Philip J. Fry, named for his uncle, to carry on his spirit"
  5. So Scott Oldham of Edmunds.com is a liar? by mcmonkey · · Score: 4, Interesting

    According to this NPR story:
    http://www.npr.org/2014/03/31/...

    Scott Oldham of Edmunds.com had a test drive of the Cobalt in 2004, with a GM engineer in the car. Multiple times Oldham's knee hit the key fob and car shut down.

    Also, a major factor preventing identification of the ignition switch issue (or at least providing plausible deniability) is the part number. GM had 2 sets of cars: one set supposedly had this issue, the other did not. Both had the same ignition switch, so if there was a difference between the two sets, the ignition switch was not it.

    Now we know the ignition switch was changed, but the part number stayed the same, making it difficult to correctly identify the issue. We're supposed to believe a single engineer was responsible for changing a part but not the part number?

    Not that it matters much to me. My car searches start with Consumer Reports reviews and reliability ratings, and so no GM car has been in consideration for a while.

    1. Re:So Scott Oldham of Edmunds.com is a liar? by sconeu · · Score: 4, Informative

      He's not asserting that. He's asserting that GM is calling Oldham a liar by saying that "nobody knew about it", when Oldham had already raised the question.

      --
      General Relativity: Space-time tells matter where to go; Matter tells space-time what shape to be.
  6. Re:So no managers were at fault? Just engineers? by jbmartin6 · · Score: 5, Informative
    Got this from WSJ:

    As expected, the report exonerated the CEO, executives who report directly to her and the company's board of directors. Fifteen employees have been dismissed from GM because of misconduct or failure to respond properly as evidence of the ignition switch's defects mounted, Ms. Barra said. More than half of those officials were executives, and Ms. Barra said five other GM employees have been disciplined but remain with the company. Ms. Barra wouldn't identify the employees by name, except to confirm that two low-ranking engineers involved with the design of the defective switch were dismissed. Also fired were lawyers and officials responsible for safety and dealings with regulators, according to people familiar with the matter.

    --
    This posting is provided 'AS IS' without warranty of any kind, implied or otherwise.
  7. Re:Culpability at the Top by Karl+Cocknozzle · · Score: 4, Informative

    Why did GM write into their bail-out a few years ago the clause that they cannot be held responsible for malfeasance which occurred prior to that bail out?

    Makes me sick thinking about it.

    GM's "bailout" was actually a managed bankruptcy with the terms pre-arranged, and bankruptcy in most US states incldues the discharge of liability, not just debts. It is done that way so creditors can't short-circuit the bankruptcy system and just "Wait to sue" until after you're out of bankruptcy protection.

    This liability discharge is one of the main features of bankruptcy. It is why the company that polluted the Elk River in West Virginia (leaving the 2/3 of the state without safe drinking water--some of them to this day) declared bankruptcy in short order after the incident--they knew they had no possible defense against the legal onslaught that was coming, and their executives (who were owed sizable bonuses--coal executives really rake it in) wanted to make sure they filed for bankruptcy BEFORE anybody filed suit, because if a suit was pending when they filed bankruptcy that party could go to court to stop bonuses and incentive pay owed to executives from being payed out. Because if the company was facing a bankruptcy judge and had an already-filed suit for billions in damages he would never (EVER) approve bonus payments to executives and would probably listen pretty favorably to a creditor who insisted the executives not be able to loot the place ahead of their judgement.

    --
    Who did what now?
  8. I read the the document... by Streetlight · · Score: 5, Informative

    It took quite a lot of time, but the NYT posted the report and I downloaded it and read all the report up to the point it makes recommendations about reorganizing some of GM's administrative structure, which I skimmed. The folks involved in this debacle behaved like they were in a Marx Brothers movie. There's the GM Nod in which committee members all nodded that things would be done and when they left the room did nothing and the the crossed arms pointing which meant the individuals crossed arms pointing to others meaning they weren't going to do anything. There seemed to be hundreds of instances when folks couldn't remember what went on in the multiple meetings about the ignition switch issue. There apparently is an urban legend at GM that became standard operating procedure that notes were not to be taken at meetings as well as minutes. No wonder no one remembered what they were told or said. What's it called, probable deniability?

    Just one situation out of many struck me as showing the engineers' incompetence: At one point it became clear that model year Cobalts after 2007 did not have the problem with the ignition switch where it would move from run to accessory just by brushing the key fob hanging from the inserted key with clothing. A couple of guys, including an intern, went to a junk yard to examine a car that had been involved in some kind of accident. The intern noticed that the ignition switched required very little torque to switch from run to accessory so the group got a fisherman's scale to measure the torque. They then got appropriate torque meters (Snap-on tools has nice ones which I have used) but only looked at the newer cars because they couldn't find any older ones to test. DeGiorgio had asserted there was no change in the switch torque from the initial design, so I'm guessing they just ignored the junk car result. My guess is they could have looked for old cars at used car dealers or car auction lots for testing or even got hold of the Michigan state motor vehicle department to find owners of older Cobalts. GM should also have a database of Cobalt VINs connected to registered owners. And of course, the ultimate incompetence was that no connection was ever made that when an ignition switch moved from run to accessory mode the air bag sensors were disabled and would have solved the mystery of why air bags did not deploy during accidents when the switch was turned.

    This is a very interesting, fascinating and engrossing report and I encourage people to read it. I wonder if it might become required reading for discussion in engineering and law schools.

    --
    In a time of universal deceit, telling the truth is a revolutionary act. George Orwell
  9. It is NOT a new company by sjbe · · Score: 5, Interesting

    Because the old GM is gone. The shareholders and management switched. It's a new company with the same name and it doesn't deserve to be liable for the past company.

    "Doesn't deserve"? Gotta disagree with you there. Sure the company technically is incorporated as a "new" company and some (but not even close to all) of the management has changed but fundamentally it is still the same company. You are giving them a pass based on some legal technicalities which they do not deserve. In all practical terms it is the same company, selling the same products, under the same name, with mostly the same employees and the same facilities.

    I run a company that supplies parts to GM. (we're a Tier 3 supplier) I honestly doubt there was much if any cover up. Frankly in my experience GM is too incompetent for that. I see their engineers do stuff all the time that is borderline retarded and the company is so large it's hard to even find a person responsible for a specific issue, much less hold them accountable. While I can't say for certain either way, I tend to think the cause of this fiasco is more structural than criminal. I think this is probably a case of incompetence of such a degree that it appears as malfeasance.

    1. Re:It is NOT a new company by Charliemopps · · Score: 4, Interesting

      Frankly in my experience GM is too incompetent for that. I see their engineers do stuff all the time that is borderline retarded and the company is so large it's hard to even find a person responsible for a specific issue, much less hold them accountable. While I can't say for certain either way, I tend to think the cause of this fiasco is more structural than criminal. I think this is probably a case of incompetence of such a degree that it appears as malfeasance.

      I'd like to confirm your point. My father used to run one of GMs largest suppliers. I'm not sure I'd call them incompetent. But they're large on a scale that's comparable to AT&T. They're to the point of being almost a government institution. I doubt the CEO has ANY clue at all what's going on with the engineers or the production floor. The way they work with suppliers is "You will give us X and if you don't we can switch suppliers with no notice. Sign here or don't. We don't care." and if you screw up, at all, they will literately switch suppliers in hours. Often they owned the tooling and had plenty of backup to send off to another vendor.

      I remember parts mixups resulting in my father packing suitcases full of automotive parts, boarding a residential flight and hand carrying the parts to Detroit on more than one occasion. If you have a problem, you fix it immediately, either directly or by covering it up, or GM will pull your contract and you'll be laying people off the next day.

  10. Issues with the story by guruevi · · Score: 5, Insightful

    a) There was no change management?
    b) A single engineer can replace a critical component without anyone ever needing to sign off?
    c) Not answering an e-mail does not make one culpable, it merely points to a time management problem or not enough time to respond
    d) Even when an e-mail did not get answered, nobody cared enough to follow up?

    These things point to serious managerial issues. Engineers can make mistakes, covering them up and pointing the finger is a managerial issue.

    --
    Custom electronics and digital signage for your business: www.evcircuits.com
  11. Re:Company Culture by TigerTime · · Score: 4, Informative

    "More than half of those officials were executives, and Ms. Barra said five other GM employees have been disciplined but remain with the company. Ms. Barra wouldn't identify the employees by name, except to confirm that two low-ranking engineers involved with the design of the defective switch were dismissed. Also fired were lawyers and officials responsible for safety and dealings with regulators"

    Do you know what you're talking about?

  12. Re:Culpability at the Top by sjames · · Score: 4, Insightful

    Should the CEO be signing off on every single part that goes into every one of their vehicles?

    More than one person should be signing off. Certainly it shouldn't have even been possible to later change the design and sneak it into production without even changing the part number.

  13. Re:What "real cause"? by Anonymous Coward · · Score: 4, Informative

    I've heard NOTHING that leads me to believe me to believe that these cases of "uncontrolled acceleration" were anything of the sort.

    Then you must be an all knowing expert. Oh wait...

    http://embeddedgurus.com/barr-...

    So a tree falls in the forest but you can't hear it, then it must have never been growing there in a first place!