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3D-Printed Material Can Carry 160,000 Times Its Own Weight

rtoz writes: Researchers have found a new material design based on the use of microlattices with nanoscale features, combining great stiffness and strength with ultralow density. The actual production of such materials is made possible by a high-precision 3-D printing process called projection microstereolithography. Normally, stiffness and strength declines with the density of any material; that's why when bone density decreases, fractures become more likely. But using the right mathematically determined structures to distribute and direct the loads, the lighter structure can maintain its strength. This newly invented material is among the lightest in the world. It can easily withstand a load of more than 160,000 times its own weight.

28 of 60 comments (clear)

  1. Impressive by LifesABeach · · Score: 1

    Could they make a thread of the stuff?

    1. Re: Impressive by Rolman · · Score: 1

      To print a space elevator?

      --
      - Otaku no naka no otaku, otaking da!!!
    2. Re: Impressive by MichaelSmith · · Score: 1

      Yeah I wonder what its support length is.

    3. Re: Impressive by sh00z · · Score: 1

      Except TFA only mentions load in terms of compression. In a space elevator, half of the structure (the half beyond the geostationary point) would be in tension.

  2. Great stiffness? by Anonymous Coward · · Score: 1

    Can someone 3d print me a prosthetic?

    1. Re:Great stiffness? by Anonymous Coward · · Score: 1

      You want someone to print you a 3D brain?

    2. Re:Great stiffness? by Anonymous Coward · · Score: 1

      Nah, what would I want one of those for?

  3. Space Elevator? by rolfwind · · Score: 1

    Would this material make one possible?

    1. Re:Space Elevator? by meerling · · Score: 5, Informative

      No, not really.
      It's got a great strength to weight ratio, but it might be better to say they reduced the effective weight while retaining most of the strength of the material.
      The stuff needed for the cable of a tethered satellite needs a lot more than just a great weight to strength ratio, it needs a certain level of strength and resilience.

      Look at it this way, if you had a steel component that weighed 1,000lbs and could hold up 20,000lbs and you replaced it with this type of similar to aerogel lattice type steel component, you are looking at a tiny weight (probably) less than 3 lbs, and it could still hold up around 20,000lbs. Of course, if the project needed a component that size that was able to hold up 50,000lbs, neither one would be feasible.
      Some people might suggest that you could just make it bigger, but that's often not a feasible idea, even if it is lighter than the usual materials. For one example is why skyscrapers are not made of brick. It doesn't matter how wide your walls of brick would be, after a certain point, the weight of the bricks would crush the lower ones, and then the whole building collapses. The steel reinforced concrete we use can sustain much larger loads, and so is used for tall and heavy projects instead of bricks. Of course tethered satellite has to withstand much greater stresses, whether it's crushing down, pulling up, or swaying to the side. That's why super light but otherwise more conventional materials won't work.

    2. Re:Space Elevator? by Charliemopps · · Score: 3, Interesting

      Would this material make one possible?

      No.
      A space elevator cable needs to have insanely high Tensile strength combined with the ability to not deform/stretch.
      It's described as similar to an arogel with the strength of rubber. With that description it sounds like its
      Tesile strength is terrible while its compressive strength is what's great... which would make it a bad match for a space elevator cable. Though, what's interesting here is the process... they could use it to design other materials with different geometries and different properties I'd think.

    3. Re:Space Elevator? by mrchaotica · · Score: 2

      Some people might suggest that you could just make it bigger, but that's often not a feasible idea, even if it is lighter than the usual materials. For one example is why skyscrapers are not made of brick. It doesn't matter how wide your walls of brick would be, after a certain point, the weight of the bricks would crush the lower ones, and then the whole building collapses. The steel reinforced concrete we use can sustain much larger loads, and so is used for tall and heavy projects instead of bricks. Of course tethered satellite has to withstand much greater stresses, whether it's crushing down, pulling up, or swaying to the side. That's why super light but otherwise more conventional materials won't work.

      Your own example disproves your argument: if the bricks in your skyscraper weighed much less (but had the same compression strength), then you could stack many more of them on top before the bottom brick would be crushed, allowing you to build a taller skyscraper.

      --

      "[Regarding the 'cloud,'] ownership was what made America different than Russia." -- Woz

    4. Re:Space Elevator? by dhj · · Score: 1

      In additon to tensile strength it would also have to have very high shear strength. From TFA this (and most 3D printed strength improvements) is an improvement in compressive strength. The only strength component not relevant to a space elevator cable.

  4. material by nitehawk214 · · Score: 1

    The working material is ants.

    --
    I'm a good cook. I'm a fantastic eater. - Steven Brust
  5. Re:Really? Stiffness correlates with density? by sonamchauhan · · Score: 2, Insightful

    No, read it as....
    "Normally, stiffness and strength declines with the [decline in] density of any [single] material;" ...because of that follows next:
    "that's why when bone density decreases, fractures become more likely."

  6. Re:Really? Stiffness correlates with density? by statemachine · · Score: 2

    You: Read it again: declines with density. DECLINES. Mercury is very dense, hence its stiffness has DECLINED to the point where it is very low.

    Subby: "that's why when bone density decreases, fractures become more likely"

    Someone's incorrect here.

  7. This is not really new by Aviation+Pete · · Score: 4, Informative
    for those who know 3D printing well. The new aspect is the precision of the printer, which allows to make those structures on a micro scale, but the basic technique has been used for over a decade to save material in big-volume articles.

    Fruth Innovative Technologien has developed an algorithm to fill large volumes with such a scaffolding quickly. This speeds up building time and saves on the precious sinter powder, and yes, the scaffolding is very strong for its weight. They do this for more than a decade now. And now a MIT professor comes up with the same idea, and it is presented as a breakthrough. MIT marketing at work.

    --
    You know it's time for the next revolution when your rulers' names end with roman numerals.
    1. Re:This is not really new by hamjudo · · Score: 1

      The Fine article compares this type of lattice structure to the structure of the Eiffel Tower. They didn't claim anything more than being able to do it at a very fine scale, and to do it sufficiently precisely to get something that can support 160,000 times its one weight. They are just claiming refinements on centuries of engineering advances. The strength of well engineered 3D printed structures is still impressive. Even some printers that hobbyists can afford can beat out solid materials. It's only getting better.

  8. Issue in 2 words Shear Strength by Anonymous Coward · · Score: 1

    Plenty of materials have great strength in one way but virtually lone in another.

    So at best, this material use is limited ways, and thus requires combination with other materials which lose most of that big sounding number in any practical use.

  9. Doomed technology by Issarlk · · Score: 1

    Until they can 3D print microlattices made of graphene it's a no go.

  10. Watch the movie. Not only about carrying weight. by houghi · · Score: 1

    The news is that they are printing with light. This means smaller processors. more data on a DVD and many more things. Not 'just' material that can carry 160.000 times its own weight.

    --
    Don't fight for your country, if your country does not fight for you.
  11. Re:Watch the movie. Not only about carrying weight by PhunkySchtuff · · Score: 1

    Printing with light, AKA Stereolithography has been around for a long time. The news here is that they're printing feature sizes that are smaller than the wavelength of the light they are using. This involves using metamaterials with a negative index of refraction (among other things)

  12. Shear strength by Anonymous Coward · · Score: 2, Informative

    Space elevator cable first needs very high tensile strength just to hold it own weight (thats 22000 mile PLUS the counterweight portion extending outwards to counter the downward pull (some designs make that another duplicate cable going out that much further 22000 more miles).

    Anyway, for the thing to work as a elevator the mechanism that goes up and down has to grip the cable and generate sufficient friction to move against gravity and then upwards (and to brake on the way down). That 'gripping' puts shear stress on the cable material as it squeezes the cable (requiring an armored surfacing which NOW has to exist on that long length ....more weight).

    Strengthen that high tensile material itself ? Like the epoxy matrix around graphite fiber -- how much weight is that going to be that will greatly increase the weight of the entire cable (it adds little to the tensile up down strength)?? Thats now compression strength built up across the cable diameter, (actually across it to the opposite side) and intermeshed with the axial oriented cable tension element so it wont slip.

    LOTS more weight to the whole thing (matrix might have to be many times the density/total weight of the linear element) which the tensile material will NOW have to hold all the weight of.

    Lets not forget things like thermal stress on the materials, countermeasures against corrosion of all kinds, and added surge margins to compensate for irregular stress conditions

    Another fun thing is because the weight hanging/pulling upwards varies at different points along the cable the strength required can vary, thus its thickness may also (to cut down its required weight somewhat)

  13. some text evaported. by leuk_he · · Score: 1

    They made an utrastrong spongebob squarepants

  14. Re:So... by hawkinspeter · · Score: 1

    Are we out of cat food?

    --
    You're a temporary arrangement of matter sliding towards oblivion in a cold, uncaring universe
  15. Vacuum Blimp?? by ankhank · · Score: 1

    Oboy. Do we finally have something that can make a big sphere strong enough and light enough that when pumped to a vacuum it will work as a lifting body?

    Not to mention, strong enough to make a deep sea diving bell strong enough that it won't crush?

    Same principle. Oh please ...

  16. Nitpick? by Jane+Q.+Public · · Score: 1
    OP says:

    Normally, stiffness and strength declines with the density of any material; that's why when bone density decreases, fractures become more likely.

    I can see what was meant, but OP actually got this backward. It should be "Normally, stiffness and strength increases with density; that's why when bone density decreases, fractures become more likely."

  17. Microstereolithography to print buildings: not by American+Patent+Guy · · Score: 1

    It's great that a comparison is made to the strength of the Eiffel Tower, but the reality is that we're talking about MICROstereolithorgraphy. If it printed a layer one micron in thickness, each layer needing an hour of production time, that's on the order of one century per inch.

    This will be useful only where small parts are to be made that can withstand large forces: a miniature gyro perhaps rotating at insane speeds...

  18. Ants Can Support 5,000 Times Their Body Weight by NemoinSpace · · Score: 1

    but i still weigh more than a gram