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NASA Approves Production of Most Powerful Rocket Ever

As reported by the Sydney Morning Herald, NASA has given a green light to the production of a new motor, dubbed the Space Launch System, intended to enable deep space exploration. Boeing, prime contractor on the rocket, announced on Wednesday that it had completed a critical design review and finalized a $US2.8-billion contract with NASA. The last time the space agency made such an assessment of a deep-space rocket was the mighty Saturn V, which took astronauts to the moon. ... Space Launch System's design called for the integration of existing hardware, spurring criticism that it's a "Frankenstein rocket," with much of it assembled from already developed technology. For instance, its two rocket boosters are advanced versions of the Space Shuttle boosters, and a cryogenic propulsion stage is based on the motor of a rocket often used by the Air Force. The Space Frontier Foundation, an advocacy group and frequent NASA critic, said Space Launch System was "built from rotting remnants of left over congressional pork. And its budgetary footprints will stamp out all the missions it is supposed to carry, kill our astronaut program and destroy science and technology projects throughout NASA."

31 of 146 comments (clear)

  1. I dont see a problem here by ganjadude · · Score: 5, Interesting

    . Space Launch System's design called for the integration of existing hardware, spurring criticism that it's a "Frankenstein rocket," with much of it assembled from already developed technology.

    I would much rather them use existing tried tech and incrementally advance them rather than try a radical new design. A new design would take extra years of testing before it is ready for use but if we can tweak existing tech, and make it useful for deep space why not??

    Based on the next sentence it tells me that they are more concerned with bringing home the bacon than making progress in space.

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    1. Re:I dont see a problem here by Trepidity · · Score: 4, Insightful

      Yeah I don't see how "propulsion stage is based on the motor of a rocket often used by the Air Force" is a negative thing about it. If anything that suggests they might actually be able to deliver something that works.

    2. Re:I dont see a problem here by Anonymous Coward · · Score: 4, Insightful

      The problem is that this rocket was designed by the senate so the money would be spent in as many states as possibles. US senators are usually lawyers, not engineers, there's no way they have the technical knowledge to design a good rocket.

    3. Re:I dont see a problem here by wbr1 · · Score: 3, Insightful

      In my opinion the problem is not reuse of existing tech. It allows reuse of manufacturing capability, it comes with well known maintenance and troubleshooting procedures, etc. The problem is handing the gov a huge bill for doing very little, and using existing tech to milk out a big payday, and not choosing the tech based on suitability, or using it to advance the science any. The latter is something Boeing has been very good at.

      --
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    4. re: i dont see a problem here by ed.han · · Score: 2

      er...am i alone in thinking
      look: if it means fast, then i'm good with it. we haven't replaced the shuttle yet and philosophically, we need our own menas of getting our people into space rather than relying on a nation with whom relations are potentially quite variable.

      ed

    5. Re: i dont see a problem here by bbn · · Score: 3, Interesting

      SpaceX already has Falcon 9 Heavy which will do most of what NASA wants to do with SLS. In addition SpaceX is developing the Mars Colonial Transporter http://en.wikipedia.org/wiki/M... which will put 100 tons of cargo on Mars. In comparison the SLS will only put 100 tons in low earth orbit.

      Oh and the Mars Colonial Transporter will be reusable.

    6. Re:I dont see a problem here by Charliemopps · · Score: 5, Insightful

      . Space Launch System's design called for the integration of existing hardware, spurring criticism that it's a "Frankenstein rocket," with much of it assembled from already developed technology.

      I would much rather them use existing tried tech and incrementally advance them rather than try a radical new design. A new design would take extra years of testing before it is ready for use but if we can tweak existing tech, and make it useful for deep space why not??

        Based on the next sentence it tells me that they are more concerned with bringing home the bacon than making progress in space.

      It's the standard problem when you're a tech. The client likes to give you a solution and ask you to build it, rather than give you a problem and ask you to solve it.

      If their goal is to save money, then state that in the requirements. If you want it to work with existing tech, then state that. By instead putting what you think the solution is directly into the requirements you're not only limiting your techs ability to solve the problem, you're also hiding your true goals from them. That tech probably has far better solutions for that problem than you could possibly think of so let them work on it.

      Better requirements would be:
      We want to go to mars for less than $20 billion.

      Short, simple, Let the technical experts run with that.

    7. Re:I dont see a problem here by cheesybagel · · Score: 5, Interesting

      This summary is a load of bull. As is the article. Production of a new motor my ass. The SLS is supposed to use 4 RS-25 Space Shuttle Main Engines in the center core, of which there are 15 and parts of another in stock, and two 5 segment Solid Rocket Boosters similar to those of the Space Shuttle. The second stage is based on a Delta IV EELV second stage using the RL-10. What is 'new' here in terms of propulsion? They are adding another segment to the SRBs. Whoopie do.

      Get this: SLS is predicted to cost as much as the Space Shuttle did per year, but it will launch once every 2-3 years instead of 4 times a year like the Space Shuttle. If you do the math they have RS-25 engines for 3-4 flights. SLS is expendable remember? The production assembly line for RS-25 has been closed years ago. So if they want to fly more than 3-4 flights with it they will probably have to design a new engine which will take like 5 years to do. At best. The whole thing is sheer nonsense.

    8. Re:I dont see a problem here by FatLittleMonkey · · Score: 2

      Space Launch System's design called for the integration of existing hardware

      I would much rather them use existing tried tech and incrementally advance them rather than try a radical new design.

      The reason for incremental development is that your engineers and technicians learn their "craft", gradually learn where they can shave off millimetres and where they have to add more. Work out what works better than expected and what is clumsy and stupid and needs to be redesigned. A kind of guided evolution of technology.

      However, the first couple of flights of SLS will be using actual Shuttle orbiter engines (SSMEs) salvaged from the three retired orbiters. Experimental, first generation, beyond-the-state-of-the-art-at-the-time, hideously complex and overengineered engines which haven't been in production since the late 1980s and whose designers are all in nursing homes.

      Most decidedly not using "proven technology, incrementally advanced."

      but if we can tweak existing tech, and make it useful for deep space why not??

      SLS and the Orion capsule are costing around $3 billion per year during development. The first manned launch will be no earlier than 2021, and insiders suggest that deadline will slip several years. But from now until 2021, ignoring the tens of billions spent so far, SLS/Orion will cost $21 billion in development before the first crew is launched. However, that configuration is only capable of reaching the moon and back, carrying no cargo besides the Orion capsule, and the capsule will only have 14 days life support. By the time the SLS Block II and Orion's long-duration service module are developed for deep space missions, around 2032 (plus delays), the cost will be over $50 billion (plus overruns). That, of course, doesn't include actual launch costs; nor does it allow for developing any mission hardware, such as landers/rovers/surface-habs/etc.

      That $21 billion would buy 140 Falcon Heavy launches, or about 7000 tons of payload. The $50 billion could buy over 300 FH launches, or over 16000 tons of payload. The equivalent of more than two full International Space Stations every year.

      Or more realistically, four FH and one F9/Dragon, 200 tonnes and 7 crew, for just $750 million per mission, up to four missions per year for the same budget. Or, starting in, say, 2019 to mark the 50th Anniversary of Apollo 11, you'd have $15 billion free to develop additional boosters/landers/rovers/habitats/etc, then two missions per year, leaving $1.5 billion every year for other projects, hardware, and operations.

      In other words, the opportunity cost of SLS/Orion, ie, what they prevent, is enormous.

      --
      Science is all about firing a drunk pig out of a cannon just to see what happens.
    9. Re: i dont see a problem here by bbn · · Score: 2

      Next year is much sooner than SLS.

      The main reason that Falcon 9 Heavy is delayed is said to be that they are sold out on stages. They can't produce them fast enough to spare some to test the heavy.

    10. Re: i dont see a problem here by FatLittleMonkey · · Score: 5, Informative

      Falcon 9 has a payload capicity of 13,150 Kg to LEO.

      He said "Falcon 9 Heavy" (the original name of the Falcon Heavy). So 50,000kg to LEO, should fly in the next year or two, and cost less than $100m per launch (say $150m with a "NASA paperwork tax".)

      SLS is to have a payload capacity of 130,000 Kg to LEO.

      SLS Block "zero" will lift around 60,000kg, and may fly in 2017 or 2018. Development will have cost $10-12 billion from now 'til then. It won't be able to lift Orion (which won't be ready anyway).

      Block I is meant to loft 70,000 kg to LEO, flying in 2021 at the earliest. Development will have cost $21 billion from now 'til then. It will be able to lift Orion, but only for 14 day missions around the moon and back.

      Block IA is meant to lift 105,000kg, some time in the mid-2020's. And Block II, the one you are talking about, with 130,000kg to LEO, by 2032. Development will have cost over $50 billion from now 'til then.

      That doesn't include any other hardware, nor any launch or mission costs. Just development.

      --
      Science is all about firing a drunk pig out of a cannon just to see what happens.
    11. Re:I dont see a problem here by CrimsonAvenger · · Score: 2

      Yeah I don't see how "propulsion stage is based on the motor of a rocket often used by the Air Force" is a negative thing about it.

      It's a leftover from the early days of NASA. See, NASA was a CIVILIAN agency, and couldn't associate with those warmongers in the Air Force and Navy.

      As a result, NASA rockets used only technology that wasn't developed with a military purpose in mind. So no ICBMs as launch vehicles, that sort of thing.

      Yes, I know they ended up using Atlas and Titan II, because their civilian-designed rockets wouldn't fly at first. But from Saturn forward it's been pure as the driven snow....

      --

      "I do not agree with what you say, but I will defend to the death your right to say it"
    12. Re:I dont see a problem here by khallow · · Score: 2

      Easy. For starters, I wouldn't bother with rockets. Just cut checks to the right people.

    13. Re:I dont see a problem here by AJWM · · Score: 2

      I would much rather them use existing tried tech and incrementally advance them rather than try a radical new design.

      Except that they're not. Those solid boosters? They're "based on" Shuttle SRBs, not identical to them. Several segments longer, meaning higher internal pressures, different burn characteristics, etc. If you don't think that's going to take extra years of testing, there are several bridges I'd be happy to sell you.

      Ditto for any other technologies that they're basing stuff on rather than reusing identically.

      The SLS isn't also known as the "Senate Launch System" for nothing. NASA's role should be to try radical new designs, not serve as a conduit for senators to shovel pork to their constituents.

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      -- Alastair
    14. Re:I dont see a problem here by cavreader · · Score: 2, Insightful

      Without the war mongering Air Force and Navy or the military in general most of the technology you enjoy using today would be non-existent or significantly less advanced. Technology advances in general have been accelerated ever since the Chinese, Persians, Greeks, and Romans began trying to conquer the world. Civilian companies working on space technologies today are all taking advantage of work pioneered by the warmongers to advance science and make profits. They have all benefited from the trillions of dollars spent by governments who put no price tag on one upping their potential adversaries to build the better mousetrap. And while NASA might have budget problems the military sure doesn't which is where new material sciences, advanced computer technologies, and new propulsion systems are being created.

    15. Re:I dont see a problem here by ColdWetDog · · Score: 2

      But from Saturn forward it's been pure as the driven snow....

      Perhaps as pure as snow falling from the skies in Bejing. Both the Atlas and Delta systems are based on old military hardware. The Shuttle was partly Air Force. And since the United Space Alliance (USA! USA!) is Boeing and Lockheed which, together, form a substantial part of the Military Industrial Complex, the difference between 'civilian' and military is basically the paint job.

      --
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  2. Saw the last launch of the Saturn V by PoconoPCDoctor · · Score: 3, Interesting

    From 10 miles away in Titusville, Fl. I will always remember the pounding of my chest form the rockets. Let's go to Mars.

    --
    "Let us raise a standard to which the wise and honest can repair" - George Washington
  3. Is it really expensive? by ArcadeMan · · Score: 4, Insightful

    If I compare that amount to all the money wasted so far on useless "wars" by the U.S.A., it's not much.

  4. The rocket to nowhere by schwit1 · · Score: 3, Interesting

    The high cost and slow development of SLS will increasingly make it a loser in its political battle with the new commercial companies. Eventually legislators will recognize its impractically and unaffordability -- especially if the commercial companies continue to meet their milestones and achieve success, as they have been doing. When that happens, the influence of individual senators like Shelby to shovel pork to their particular states or districts will be outweighed by the overall political benefits for everyone in Congress to get American astronauts into space quickly and cheaply on an American-built spaceship.

    1. Re: The rocket to nowhere by 0123456 · · Score: 3, Informative

      Yeah. SpaceX built a new rocket engine and two new rockets, and actually launched them into space, for about the same amount of money as NASA spent putting a dummy upper stage on top of a shuttle SRB and launching it into the ocean.

      Go NASA R&D!

      SLS is a pure pork project, there are no funded missions that need it, and it will cost billions of dollars to launch, which means there will be few, if any, missions that ever do use it. There is no rational justification for it whatsoever.

      At the rate they're going, when NASA launches a crew to Mars in an Orion capsule on an SLS booster, there'll already be tourists waiting to greet them, having been flown there by SpaceX for a tiny fraction of the cost of the government option.

  5. Re:Hell by itzly · · Score: 2

    It looks like someone is confusing anti-US with anti-Iraq-war.

  6. Re:I wish them well by voidptr · · Score: 2

    I think it's more the fact that the whole program feels like it is being stitched together based on which existing technologies and contractors contribute to which congressional seats, rather than which technologies are really a good fit in the long term. As well as the fact that beyond a fairly nebulous manned astroid-capture mission, there doesn't seem to be any great plan or will to have a concrete goal for the booster in general. If Congress earmarked $50B over the next decade to put a research station on the Moon or Mars and insulated it from the year-to-year whims that always infect NASA's budget process it'd be one thing, but they aren't. They're trying to build a rocket and then hope two administrations from now it gets a mission funded.

    On the technical side, any believe there's no place for solid motors on crewed flight anymore except to ensure campaign donations from Thiokol and United Space Boosters.

    Second, while waiting for the new SSME derivative to get finalized and into production, they intend to fly the existing engine inventory. As one of the larger flown relics from the shuttle program, and with several dozen laying around, many of us would rather see them distributed to smaller museums that didn't get orbiters instead of splashed in the ocean. And as a result of the decision to use up the existing stock, the entire expendable stack is built around an engine that's was originally designed for reusability, with all the cost and engineering penalties that implies, and is ultimately too small for the job anyway. If you don't try to fly the existing SSME stock, something like a larger, more modern F1 derivative may start to make more sense, enabling a more powerful liquid first stage without having to bolt solids on the sides to get it off the pad.

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  7. KSP by ysuman · · Score: 2

    Is it bigger than the Rockomax!

  8. Re:I wish them well by FatLittleMonkey · · Score: 4, Interesting

    I don't understand the criticism regarding ...

    Basically, they are repeated all the old mistakes of Shuttle and ISS. Single unaffordable top-down designs, expensive sole-source cost-plus contracts, convoluted designs more intended to feed the contractor networks in Congressional districts than to deliver improved hardware, flubbery half-hearted missions that mutate to fit the rapidly contracting hardware abilities rather than hardware designed for missions. And because everything is so expensive and poorly planned, development has to be smeared out over decades, giving time for endless Congressional budget games with the attendant schedule and cost blow-outs, and design compromises piled on top of design compromises just to get something launched.

    Paraphrasing Gen. Augustine, in the analysis over Constellation (SLS's precursor), "If someone handed it to NASA, already build and paid for, NASA still couldn't afford to operate it."

    --
    Science is all about firing a drunk pig out of a cannon just to see what happens.
  9. Jebediah Kerman approves by spiritplumber · · Score: 2

    Looks like getting the KSP dev team to talk to NASA was productive!

    --
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  10. Re:Amen man by germansausage · · Score: 4, Insightful

    Nasa 2014 - about $18 billion
    Iraq + Afghanistan - $4 to $6 trillion
     
    So about 200 to 300 times more for the war than what NASA gets this year.

  11. Re:How foes this compare by 0123456 · · Score: 2

    So SRMs are good, and likely to be used in pretty much every first stage from now to the day we invent a beanstalk or something and get rid of rockets.

    Hardly. The big problems with SRMs are that you can't reuse them and you can't test them; yes, you can test that SRM #1 worked fine on the ground, but you'll actually be launching with SRM #2, which can only be tested by firing it, which means you can't then use it to launch anything.

    You can't build a cheap launcher with SRMs, because a cheap launcher has to be reusable. You can't build a really safe launcher with SRMs, because every flight is the first flight for the SRMs.

  12. Bring back the F1 by p51d007 · · Score: 2

    Good grief...we had one of the best heavy lift rockets in the world, the Saturn V launch system. (The apollo was on top, not the lift part). Even after getting hit by lightning, Apollo 12 continued to go, Apollo 13, had a center engine cutout, continued to work. Only lift rocket that had a 100% success rate. It was a proven design, and, you can bet since it was made in the era of slide rules, it could be improved on to be even better, but no, can't do that...let's just spend a TON of money we don't have, design something new, that will of course have a few billion dollars of glitches & cost overruns, and come in way over budget. (Just look at the F-35). Sometimes, it's better to look at what worked, before going off on a new design.

  13. Re:Size Matters by Overzeetop · · Score: 2

    Um, no. The "huge rocket" is just to get the major pieces into space. Space assembly makes the outrageous cost of ground assembly seem like pennies.

    Also, that "gentle nudge" is anything but, with escape velocity for earth being half again the speed of low earth orbit.

    We need a heavy lift vehicle that can get pre-assembled major components into space for the foreseeable future. I sincerely doubt this is the right way to do it, but when you ask the former executives of the current big space corporations and politicians to come up with a solution, this is what it will look like every time.

    --
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  14. Re:Actionable malfeasance by Overzeetop · · Score: 2

    While I cannot disagree that this is not the way I'd choose to solve the heavy lift problem, to worry that $2.8 Billion (or even 26 Billion) is going to be the lie item that bankrupts the country seems to be missing the 3000 Billion we've spent over the last 13 years to avenge the loss of a pair of buildings costing less than $2.3B in today's dollars and fewer lives than the number lost in motorcycle accidents ever year.

    The stupid is much deeper than this minor boondoggle.

    --
    Is it just my observation, or are there way too many stupid people in the world?
  15. Bi-partisan resonse to Obama plan by Anonymous Coward · · Score: 2, Interesting

    In his 2010 budget proposal, President Obama essentially proposed the elimination of US Manned Spaceflight. He cancelled the Constellation program and replaced it with NOTHING. The ISS would have continued for a few years with Americans riding Russian rockets to and fro, and there was a nod to "commercial space" guys like SpaceX (who would have had ISS as their only actual destination for just a few years, but that was it - no PROGRAM, no PROJECT, no DESTINATION. This was no surprise, since early in his 2008 campaign, Obama had promised the teachers unions that he would stall NASA for at least 5 years and shift the money to "education".

    In an act of nearly open rebellion rarely seen these days in Washington, Obama's proposal went down in bi-partisan flames. NOBODY in either party supported him. His NASA team then proposed continuing the Orion capsule but launching it unmanned (without a launch abort system) on an EELV to the space station only for use as a "lifeboat". That did not go over well in congress either. Obama agreed to extend the life of ISS as far as to 2028 (but Russia has thus far only agreeed to 2020) but that too was not enough to make the Senate happy. A bi-partisan group of senators led by Democrat Bill Nelson and Republican Kay Bailey Hutchison came up with the SLS plan and forced it upon the administration. THAT is why its bitter critics call it the "Senate Launch System".

    Without this rocket, the future of NASA and its astronauts would be nil. Critics live in a fantasy world where cancelling SLS would mean the cash would flow to their fave fanboy rockets - SOME imagine piles of cash for waves of EELV launches, while others imagine Elon Musk getting the billions and building a Mars Colonial Transport rocket... NEITHER would happen; Once you take that cash from NASA, the political support for spending that money "in space" will go away because the congressional districs affected all around the country would collapse. in 2010 we nearly saw this, and NASA facilities in Florida and Texas are already practically "ghost towns" as a result. ONE more event like the 2010 fight could end it. Once NASA gets out of manned spaceflight, ISS ends - and then there's no destination for "commercial" spaceflight companies and no certainty of customers bying tickets. People who want Musk and SpaceX to thrive need NASA to be in the manned space business and SLS is in that path (it keeps the manned program going, but is too big to be practical for routine ISS crew rotations). As for the lie that it's so expensive that there's no money to develop payloads: it's been repeatedly debunked - Once SLS is flying, the development money will no longer be being spent and in subsequent years that part of the NASA budget will pay for payload developments. The real key to SLS is that it develops a hugely-capable rocket during years Obama intended to waste and where he had no space "vision", and that rocket will be available to future presidents who won't have to wait to develop it and can USE it if they HAVE a "vision thing"