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Quiet Cooling With a Copper Foam Heatsink

Zothecula writes: The Silent Power PC is claimed to be the first high-end PC able to ditch noisy electric fans in favor of fully passive cooling. In place of a conventional fan, the unit uses an open-air metal foam heatsink that boasts an enormous surface area thanks to the open-weave copper filaments of which it's composed. The Silent Power creators claim that the circulation of air through the foam is so efficient in dissipating heat that the exterior surface temperature never rises above 50 C (122 F) in normal use.

40 of 171 comments (clear)

  1. Brillo-iant! by boristdog · · Score: 5, Funny

    And you can keep the pots and pans clean!

    1. Re:Brillo-iant! by plover · · Score: 5, Funny

      Yeah, but does it do windows?

      </ducks>

      --
      John
  2. Perfect by sammyo · · Score: 5, Insightful

    ... for a dust free room!

    1. Re:Perfect by MDMurphy · · Score: 4, Interesting

      Dirt and dust is what I thought of also. While no moving air will help in that it won't draw as much air through it as a filter might, it will still collect lots of dust in hard to clean areas.

      The only thought I had, which seems impractical, is to be able to remove the heatsink and place it in a ultrasonic cleaning bath like those used for jewelery. I could see it as an interesting curiosity, one I wouldn't mind cleaning once a year so so if it were on display. But I can't see it being a practical alternative for home use.

      If it's very efficient maybe there's a benefit on putting them on rack-mounted servers that have cool, clean, air blown through them. Might decrease the density of servers you can put in a rack though, so there'd have to be a pretty good efficiency gain over active cooling to make that worthwhile.

    2. Re:Perfect by Ravaldy · · Score: 3, Insightful

      Cleaning it will only be a problem if the product is soft. If it can support being hit with 90PSI air without bending at all it will be easy to clean. Depending on the type of copper used it should sustain 90PSI very easily.

    3. Re:Perfect by jiriw · · Score: 4, Informative

      Implicit question answered here. For the tl;dr & tl;dt folk: Use a vacuum cleaner.

      Vor Staub braucht man keine Angst haben, denn durch den inneren Wärmepuffer kann Staub nicht bis ins innerste vordringen. Staub im äußeren Bereich lässt sich dank der Offenporigkeit leicht mit einem Staubsauger absaugen. Weil der SilentPower keinen Lüfter hat, wird Staub auch nicht wie bei normalen Computern angesaugt. Du wirst sehen, dass man ihn seltener entstauben muss als einen normalen Desktop-PC. Dennoch gilt das selbe wie bei allen PCs: Regelmäßiges Entstauben schont die Hardware.

    4. Re:Perfect by Anonymous Coward · · Score: 4, Funny

      Maybe they should add a fan to blow the dust out.

    5. Re:Perfect by tlhIngan · · Score: 2

      You need to move air through it. Otherwise you know what you get? An insulator!

      Tiny pockets of air are very good insulators - it's why you use stuff like spray foam, fiberglass, etc., in your house - the material itself doesn't matter. The fact that the material traps air in tiny pockets makes it very insulating. Aerogel is one of the best insulators around - and it consists of basically air and a tiny silica weave to trap it in little pockets.

      This thing does have copper so it will transmit heat, but the air pockets in the middle, unless you force circulation will just keep the heat trapped there as you'll have lots of little pockets of air, turning it into a poorer conductor of heat than a solid block.

      Without air flowing through the weave, it'll overheat. So your fan better not die.

    6. Re:Perfect by Dishevel · · Score: 2

      Looking at it the holes are big enough that I think that the heat entering the system will create the flow of air necessary to move the heat out. Hot air will rise out of the heat sink pulling cooler air in from the sides. Might work with no fan.

      --
      Why is it so hard to only have politicians for a few years, then have them go away?
    7. Re:Perfect by SuricouRaven · · Score: 3, Informative

      No. A static charge will always attract neutral particles, due to the magic of induced dipoles. Positive, negative, alternating, it makes no difference.

    8. Re:Perfect by v1 · · Score: 3, Informative

      Cleaning it will only be a problem if the product is soft. If it can support being hit with 90PSI air without bending at all it will be easy to clean. Depending on the type of copper used it should sustain 90PSI very easily.

      The hardness of the structure can be many times lower than the hardness of the material when you're talking turning it into FOAM. Compare the hardness of steel wool and steel.

      If this is anything like I'm envisioning, you could probably take a 3" block of the stuff and step on it and crush it down to about 1/4-1/8". And unlike traditional material foam, this stuff isn't going to spring back.

      Even if it can survive the blast of air, it may just serve to drive the particles deeper into the block. A filter has to be thin or very porous to insure air pressure can drive most of the trapped materials out.

      I'm betting the best way to deal with dust/dirt in this case is to simply filter the air very well. Very fine dust should be removable with air, but you don't want anything at or above large dust particle size getting into that foam or you'll never get it out.

      --
      I work for the Department of Redundancy Department.
  3. just wondering,.. by Selur · · Score: 2

    How stable is that foam and how good will it conduct heat once it gets squished by my cat/children/me accidentally putting a bottle/glas on it?
    -> without some kind of protection cage this seems kind of a bad idea,..

    1. Re:just wondering,.. by fuzzywig · · Score: 2

      This is designed to stick out of the top of the case, if you look at the pictures the case is the black/blue oblong underneath the copper.

  4. 500? by hooiberg · · Score: 4, Interesting

    This factor of 500 is a strange number. The copper fins of my CPU-heatsink also have a quite a large total area. A claim of two orders of magnitude needs a bit more justification than just a mention. Otherwise is just seems like a movie title.

    1. Re:500? by geekoid · · Score: 2

      It's has a tremendous surface area. For more then you fins.
      For comparison, then on the surface area of a brick cs the surface area of a sponge.

      --
      The Kruger Dunning explains most post on /. http://en.wikipedia.org/wiki/Dunning%E2%80%93Kruger_effect
    2. Re:500? by alva_edison · · Score: 2

      They are using the entire case as a heat sink, both the GPU and CPU are mounted directly to the top of the case. The foam is a gimmick, it would probably work just as well with fins.
      This will likely make upgrades difficult/impossible.

      --
      He effected a bored affect.
  5. Kickstarter warning by Anonymous Coward · · Score: 5, Informative

    This is not a real product. It's just being crowdfunded. The only evidence that it works is a claim by the creators that "the exterior surface temperature never rises above 50 C (122 F) in normal use", without specifying what "normal use" is.

    It might work and if so, great! I can't trust this article at this moment, however.

  6. As Flammable as Steel Wool? by macromorgan · · Score: 2

    Will this "copper wool" be as flammable as steel wool? If so, that could spell trouble.

    1. Re:As Flammable as Steel Wool? by jones_supa · · Score: 4, Funny

      I'm sure the engineers have taken care of that problem. As a matter of fact, I'm just testing the product and...oh shit, my shirt is on fire...

    2. Re:As Flammable as Steel Wool? by TeknoHog · · Score: 2

      Simply by looking at the reactivity series, you can tell that copper is considerably less flammable than iron. OTOH, powdered copper burns with a nice green colour when tossed into a Bunsen flame.

      For a practical standpoint, you could ask if steel wool burns in the temperatures of a CPU heatsink. Probably not, and this copper sponge is much less of a risk. Of course, if you like living on the edge, and tweaking CFLAGS is not enough, try an entire case made of a notoriously reactive metal.

      --
      Escher was the first MC and Giger invented the HR department.
    3. Re:As Flammable as Steel Wool? by RivenAleem · · Score: 3, Funny

      Just dial: 0118 999 881 999 119 725 3

  7. 2.2 GHz by hooiberg · · Score: 2

    The 10-core Xeon E7 4860 is 2.26 GHz, for example. The processor was available from February this year and costs 5k euro, or almost 7k USD.

  8. Old news. by ledow · · Score: 4, Informative

    Bought a no-moving-parts power supply back in... oh, I don't know, 2003 or something. Sold as "cooled by heatpipes", pretty much the same principle - silent, no moving parts, passively cooled, no fans, huge surface areas.

    They also did kits for the processor itself but I've also bought P2-era motherboards that were designed to be passively cooled too (same thing, huge heatsink, no fan).

    So this is certainly not "the first" in the PC world (unless we're talking about "the first" to use some particular technology that just about replicates what I bought over 10 years ago). Not even close. In fact, it's over a decade out. And going outside the PC world, passively cooled chips are pretty common - you have a tablet or smartphone without a huge stonking fan, no?

    The PSU is still working 10 years on if you'd like me to dig it out. I'm sure it wouldn't take much to butcher it to do the same job to the processor, especially if you can safely have it clock itself down to prevent heat being generated in the first place.

    1. Re:Old news. by ledow · · Score: 3, Insightful

      And so the article, and the quote in the summary, are just plain lying:

      "The Silent Power PC is claimed to be the first high-end PC able to ditch noisy electric fans in favor of fully passive cooling."

  9. Same tech, but as a normal heatsink by nullchar · · Score: 2

    I would rather have a normal heatsink (in popular form factors) for CPU and GPU out of this material. You would still want airflow through your case, or even on top of the heatsink, but RPMs of those fans would hopefully be much lower, making much less noise.

    Silent is a noble goal, but I would be happy to use standard cases and components being very quiet.

  10. I am skeptical by Solandri · · Score: 3, Insightful

    Assuming the copper filaments are cylindrical in shape, that's a surface area to volume ratio of (2pi*r*l) / (pi*r^2*l) = 2/r.

    OTOH, in a copper fin configuration, the ratio of surface area to volume is (2lw) / (lwt) = 2/t.

    In other words, if you use the same volume of copper and the thickness of the fin is half the diameter of the sponge cylinders, you have the exact same surface area. The thinner fins may be weaker, but since the additional fin material on the sides reinforces the structural strength, I assume that's not too big a deal. Just place thicker (stronger) fins along the outsides and you have a structure which is much more solid than the sponge.

    Now consider that in passive cooling the airflow is slow enough to be laminar. The flat surface of the fins (oriented vertically) will then impose less aerodynamic resistance, leading to higher flowrate, and thus greater heat exchange.

    Unless there's something else going on here (maybe the sponge filaments are wrinkled instead of smooth), or it's that much harder to make thin fins than spongy cylinders, I don't see how this could be better than a traditional fin-type heatsink.

  11. Re:Dust by Hadlock · · Score: 2

    DUST
     
    So you've come up with the ultimate heat sink, but now you have to run it in a positive pressure ventilation clean room.
     
    Might as well just stick the PC in the closet and run an HDMI over Ethernet to your desk and use wireless mouse/keyboard. Now that we're not forced to use a maximum of 9' VGA cable, and nobody uses physical media anymore, there's zero reason not to stick the PC somewhere else and run an extra CAT-6 drop for the video (HDMI over Ethernet needs 2x1gbps)

    --
    moox. for a new generation.
  12. Efficient? by msauve · · Score: 4, Insightful

    "the foam is so efficient in dissipating heat that the exterior surface temperature never rises above 50 C (122 F) in normal use."

    Hey, I can glue a chunk of styrofoam on a CPU, and the outside of it won't even get that hot. I wouldn't use that fact to claim that styrofoam makes a great heatsink, though. Quite the opposite.

    --
    "National Security is the chief cause of national insecurity." - Celine's First Law
  13. Zalman heat-sink case by DigiShaman · · Score: 4, Informative

    A computer case that doubles as the heat-sink FTW!

    http://www.quietpc.com/tnn500a...

    --
    Life is not for the lazy.
    1. Re:Zalman heat-sink case by TubeSteak · · Score: 2

      A computer case that doubles as the heat-sink FTW!

      At 70 lbs, it could also double as a boat anchor.
      Increasing surface area of your heat sink is a much more efficient way to dump heat than increasing the thermal mass of your heat sink.

      --
      [Fuck Beta]
      o0t!
  14. Not a high-end machine by gman003 · · Score: 4, Informative

    It's using a Core i7-4785T, an "ultra-low power" processor (shown by the T suffix - S indicates a "low-power" part, and K indicating an overclockable part). This particular one is a 35W part running at only 2.2GHz, while the regular i7-4790 runs at 3.6GHz (and 84W)[citation]. Turbo boost can bring that up to 3.2GHz on a single core (on the regular chip, 4.0GHz). So the CPU is not a regular desktop chip at all, let alone a "high-end" one.

    The Nvidia GeForce 760 is a bit of an interesting choice. It's not powerful enough to be called "high-end" (I would apply that label only to the 780 and 780 Ti of that series), but it doesn't fit with the ultra-low power CPU. If they were thermally constrained (as their CPU choice indicates), I would have expected to see the 750 Ti - not too much weaker (~30% [citation]), but with a far lower power draw (it's the most powerful card to be powered only by PCIe, no extra power connections needed). Seriously, the 760 is a 170W card, and the 750 Ti is a 60W card. Seeing how they handicapped the CPU to shave off 50W, I don't see their logic for not shaving 110W for a similar performance penalty.

    Because of their choice of CPU, I can't really support their claim of being a high-end desktop with passive cooling. They are much more powerful than most fanless PCs, but most fanless PCs are also designed for industrial use, not for regular office/home environment. So it's an improvement, but not a revolutionary one.

  15. Re:Pretty sure it wasn't the heat tiles. by Strider- · · Score: 3, Informative

    The tiles on the shuttle's belly were the complete opposite. The main tiles on the belly of the shuttle were roughly 10% silica fibers, 90% air. Think very low density styrofoam, except that it can be heated to glowing temperatures without losing its properties. This was actually the really cool demo that I saw. The person giving the demo heated it with a torch until it was glowing yellow/white, then picked it up with his bare finger tips. Because the thermal conductivity of it was so low, it could be handled (with care) with bare hands.

    For the OP, the point of the thermal protection system was precisely the opposite of being a heat sink. It's entire purpose was to insulate the shuttle against the heat that the belly was exposed to during re-entry. Contrary to popular belief, the majority of heating during re-entry was due to compressive heat (think diesel engines, boyles law and all that), Not friction. Basically the shuttle would compress the air in front of it, causing it to heat up to plasma type temperatures, which was then transferred to the body of the shuttle through convective heating. As such, the best way to deal with it was just to insulate yourself, and wait for the high temperatures to pass.

    --
    ...si hoc legere nimium eruditionis habes...
  16. So Cool by tquasar · · Score: 2

    It's a Brillo Pad?

  17. Caps cause use of physical media by tepples · · Score: 2

    nobody uses physical media anymore

    "Nobody" is a strong word. People who pay $10 per GB for home Internet (sat, cell, or Iowa DSL) still use physical media.

    there's zero reason not to stick the PC somewhere else and run an extra CAT-6 drop

    Unless you're renting and the landlord won't let you modify the walls.

  18. Hmmm... by fuzzyfuzzyfungus · · Score: 4, Insightful

    With finned heat sinks, one of the limits on size was that the comparatively low conductivity of the fin material made surface area increasingly unhelpful as you got further from the heat source. Especially with paper-thin lightweight aluminum you could just keep making them bigger; but much of the fin would be essentially wasted because the delta-T between the more distant areas of fin and the source of the heat would be so high. Plenty of heat exchange surface; but not much heat making it out that far.

    This is why more or less all contemporary heatsinks started embedding heatpipes some time ago, since that was the only way to get a reasonable amount of heat to the more distant parts of the heatsink.

    This 'sponge' is more aesthetically interesting; but I see a lot of surface area that is only tenuously connected to the actual heat source. Newer Intel silicon just doesn't pump out the watts the way the old stuff did, so it might actually work; but I'd be shocked it if works any better than a much more prosaic heatpipe-and-fins design.

  19. Aerogel by rudojob · · Score: 3, Insightful

    Somewhat surprising. This reminded me of a metal aerogel and aerogels are good insulators http://en.wikipedia.org/wiki/A...

  20. Reynolds number by TeknoHog · · Score: 5, Interesting

    basically means that for slower airflow, you need larger gaps for air to flow through. This is why the sponge is bad for heat dissipation, and great for insulation. It's kind of intuitive, but it's nice to have some science backing to it. Having a large surface is good, but it doesn't help if the airflow across the surface is limited.

    On a side note, I've been on a quest for quiet cooling since the very early 2000s, incidentally after getting a physics degree. It's mostly in the last couple of years that I've started to see really sensible coolers in the general market. For example, the usual CPU cooler in the olden days had a fan pushing right against the CPU with minimal fins in between, meaning there's a considerable high-pressure centre with no airflow. No one with a fluid mechanics 101 would design crap like that. OTOH, the traditional CPU/mobo setting is a little problematic; first you put the most heat-concentrating element in the middle of everything, and then later you realize it needs cooling. (I'd put the CPU socket on the reverse side and use the case as a huge heatsink...) Now finally the designers have the sense of using a straight sideways airflow, combined with heat pipes. Why the fsck did this take so long?

    I used to strive for pure passive cooling, but in the end I don't mind a large, slow fan -- it's enormously better than no fan, and still indistinguishable from other background noises. This is another nice thing to see in cooler designs, from the 1-inch whiner in my first Linux laptop to the 140-mm quiet giants that can easily manage a couple of hundred watts of GPU.

    BTW, if you ever need to explain somebody how a heat pipe works, take them to a sauna.

    --
    Escher was the first MC and Giger invented the HR department.
  21. What are you running? by Grog6 · · Score: 2

    I've been ocing processors for years now; I've never felt comfortable letting even the die temp get that hot.

    I've ran a i7-920 at ~5.5G for a few seconds, it only hit 80C before it turned off. It still runs; most 920s are good for 4.3-4.6 on a good heatpipe heatsink.

    I'm running a 3930k now at 4.6G; it only has issues ripping DVD's, for some reason. It won't do that over ~4.2G.

    I'm using a few year old 6x 6mm heatpipes in a copper base; it even has a "Black nickel" finish, so the copper fins won't corrode.

    I never run above 60C with stable clocks, usually...

    Seriously, what processor will run that hot?

    --
    Truth isn't Truth - Guliani
  22. Re:So this is a... by Khyber · · Score: 2

    " I wouldn't call a 2.2 GHz processor a "high end" PC."

    Oh, look, another ignorant idiot that thinks clock speed is everything.

    --
    Still waiting on Serviscope_minor to wake up to fucking reality and realize that Jessica Price isn't going to fuck him.
  23. Re:So this is a... by Khyber · · Score: 2

    "Clock speed is pretty much everything."

    Clock speed is useless as a benchmark. Eventually, it's all down to how many instructions per cycle get carried out. Your pussy 5.0 GHz 2 instructions per clock cycle (making for 10 billion instructions per second) pales in comparison to my 2.5 GHz 8 instructions per cycle (20 billion instructions per second.)

    See how quickly your clock speed arms race got destroyed?

    This is why real performance is measured in IPS or FLOPS, not clock speed.

    --
    Still waiting on Serviscope_minor to wake up to fucking reality and realize that Jessica Price isn't going to fuck him.