ISS's 3-D Printer Creates Its First Object In Space

An anonymous reader writes: NASA reports that the 3-D printer now installed on the International Space Station has finally finished its first creation. After it was installed on November 17th and calibrated over the next week, ground control sent it instructions yesterday to build a faceplate for the extruder's own casing. The process was mostly a success. "[Astronaut Butch Wilmore] Wilmore removed the part from the printer and inspected it. Part adhesion on the tray was stronger than anticipated, which could mean layer bonding is different in microgravity, a question the team will investigate as future parts are printed. Wilmore installed a new print tray, and the ground team sent a command to fine-tune the printer alignment and printed a third calibration coupon. When Wilmore removes the calibration coupon, the ground team will be able to command the printer to make a second object. The ground team makes precise adjustments before every print, and the results from this first print are contributing to a better understanding about the parameters to use when 3-D printing on the space station."

Comments

Next step - Semiconductors

[mykepredko]

Things will start to get interesting when astronauts can create semiconductors in in space. I believe there are some demonstration technologies using ink-jet printers.

I would imagine it will be a long time before we can see the amazingly tiny devices that can be built on Earth, but I would expect that replacement electronics for communications and actuator drivers should be achievable in fairly short order. I would guess that replacement solar panel segments and power supply components (including batteries) would be on the menu as well.

myke

Re:Next step - Semiconductors

[Rei]

They did. But first off, to correct the GP: Concrete does not release CO2. It absorbs CO2 (slowly taking back the carbon that was released during the cement's creation). So this messed up their balance equation. Metabolism was supposed to consume O2 and make CO2, while photosynthesis was supposed to consume CO2 and make O2. But with the concrete locking up the CO2, the output of metabolism was being locked up and not being converted back to O2, so the O2 levels declined.

It's a simple oversight, but one that we're very lucky was made on Earth and not on, say, Mars. More foresight could have caught it, but there's always something that slips through the cracks. A number of other issues showed themselves, such as unexpected condensation adding rain to areas supposed to be rainless, less light than anticipated making it into the habitat, certain inspect species proving incompatible with the environment while others proving to be pests, so and so forth. They also had big problems with wild fluctuations in CO2 by time of day and season - they didn't have a massive amount of atmosphere to buffer it, so levels collapsed during the day and shot up at night. A lot of people complained that the project wasn't focused enough on the science, but I think they learned an awful lot of important things that could prove critical if ever trying to grow crops on another planet.

(The psychological aspects and how the crew split into two bitterly divided factions is also a real cautionary tale)

So anyway: after the first Biosphere 2 experiment was terminated, they sealed the concrete and started another one. But the second experiment was more doomed by politics than anything else. The on-site management was foreceably evicted by federal marshals. Former biosphere members broke into the facility so that the people inside could know what was going on outside (in the process, ruining the sealed environment). And then a couple months later the management company was dissolved. Altogether the second mission lasted less than half a year. It was a total disaster.