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Tesla Roadster Update Extends Range

mrflash818 sends word that Tesla Motors has announced an upgrade for their Roadster vehicles that boosts the range from about 240 miles to almost 400. In addition to the battery improvements made since the Roadster launched in 2008, Tesla has a kit to retrofit the body to reduce its drag coefficient from 0.36 to 0.31. They also have new tires, which improve the rolling resistance coefficient by about 20%. They say, "Combining all of these improvements we can achieve a predicted 40-50% improvement on range between the original Roadster and Roadster 3.0. There is a set of speeds and driving conditions where we can confidently drive the Roadster 3.0 over 400 miles. We will be demonstrating this in the real world during a non-stop drive from San Francisco to Los Angeles in the early weeks of 2015." Tesla stopped producing the Roadster in 2012.

22 of 128 comments (clear)

  1. Still no Supercharger by crow · · Score: 2

    The one update they really should do along with the battery upgrade is add Supercharger support.

  2. First post by Anonymous Coward · · Score: 2, Funny

    But if we conserve energy, the environmentralists win!

  3. Extended Range by Firethorn · · Score: 4, Insightful

    Summary: Lots of improvements in a number of areas can make a big, big difference.

    Since ~2008 I know they've increased the energy density of their 18650 cells by 20-30%, which would correspond to a 20-30% increase in range no matter what. After that it starts adding up quick.

    I wonder if they might end up restarting roadster production. For a small car manufacturer that could even be fairly logical - produce as many as you can for a relatively short period of time(few years), then shut down production for a few years to let the demand recover and grow.

    Perhaps more importantly, increasing the range of a car from 250 miles to ~400 also means that you could put a smaller battery pack in that costs nearly half as much, making it more affordable.

    It also helps show the longevity of Battery Electronic Vehicles. Though it's only been two years since they stopped producing it, they're still producing not just maintenance parts, but serious upgrades.

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    1. Re:Extended Range by crow · · Score: 5, Informative

      No, they can't legally sell them in the USA anymore without some serious engineering changes. They got a waiver on some of the safety regulations that has expired. They also had a limited contract with Lotus for the bodies.

      So to do a new run of roadsters, they would have to do a lot of engineering and essentially make a new car. Right now, they don't have the capacity in engineering or production to make more models; they're struggling to get the Model X out, and they've got their eyes on the III.

      I wouldn't be surprised if they make a new Roadster eventually, but I would put it at five years out at the earliest.

      Besides, given the performance of the P85D, I'm not sure how much more there would be besides a different body shape.

    2. Re:Extended Range by Teancum · · Score: 2

      Lotus also retooled the production line that Tesla was using, which is another thing that killed the Roadster. Lotus didn't have a problem with Tesla continuing their relationship (well, sort of), but that would have also required some additional engineering effort to retool the customized components that Tesla was using.

      In short, like you said... it would require a whole new redesign from basically a clean sheet of paper that only superficially looks like the original Roadster. The battery technology would still be largely the same, but even that has evolved over the years.

  4. Pleased to see them backporting by Fencepost · · Score: 5, Insightful

    I'm pleased to see them backporting new tech to the older vehicles, and by doing this they also get replacement batteries into vehicles sold as much as 6 years ago (first introduced in 2008), though presumably they've had replacement battery packs available all along.

    I'm sure they're also going to be making at least some profit on these upgrade kits, and by not abandoning the older vehicles they probably do a lot to cement loyalty from those same customers who were willing & able to drop more than $100k when they first came out.

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  5. Mass Effect by sonicmerlin · · Score: 2

    Feels like getting upgrades in a RPG. Pretty awesome.

    It's also nice to see actual real world battery density improvements, rather than just hear about it. Of course 31% over 7 years is a lot less than the 7%/year improvement people like to say lithium ion experiences.

  6. Supercharger? by WindBourne · · Score: 2

    While it is obvious that the new batteries will nearly double the range (li batteries double about every 7-8 years), what about the super charger? No doubt the roadster owner should pay for it (which would also include the electricity), but these the guys that helped make Tesla. Without them, tesla NEVER would have gotten off the ground.

    Come on, elon. You can do the super charger.

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    1. Re:Supercharger? by hey! · · Score: 2

      Am I the only one who read this initially thinking that "supercharger" meant a pump that forces compressed air into an internal combustion engine?

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  7. Now we're getting somewhere by roc97007 · · Score: 4, Interesting

    I confess, I was not impressed with the practicality of the all-electric concept, and felt it would always be pretty much a rich person's toy. Common in Hollywood and maybe the Silicon Valley and around Wall Street, and maybe Redmond, for bragging rights, but you'd never see one in Omaha.

    The two issues as I saw it were range and charge time. (Cost is also a factor, but cost usually goes down over time.) It looks like Tesla is making a good faith effort to tackle the range issue, and there is some effort being made to reduce the charge time. Good for them.

    It also occurs to me that for self-sufficiency, all-electric vehicles may be an advantage, as electricity could be easier to make and store than methane, for instance.

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    1. Re:Now we're getting somewhere by roc97007 · · Score: 2

      I'm pretty sure that storing electricity is pretty problematic. You are talking about storage batteries. Not very realistic for large amounts of power. (When compared to methane which you can store in a tank).

      How about this -- use electricity to power a pump that pumps water up hill to a cistern. Later, have the water run downhill and spin a turbine to produce electricity. Essentially storing electricity in a tank.

      In fact, strike that, this is simpler. Have your solar cells pump water to the cistern for all the hours the sun is in the sky. Have a separate pipe in which the water flows down hill to spin the turbine, which is your power source. The cistern acts as a ballast, storing energy during peak production times to be used during times of low or no production.

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      Oliver's law of assumed responsibility: If you're seen fixing it, you will be blamed for breaking it.
    2. Re:Now we're getting somewhere by inflex · · Score: 4, Informative

      They do this already with hydroelectric dams (backpumping). It works well on a large scale, not so much on home/small scales. You need a lot of water with a lot of head (elevation) to make a sufficient amount of power to be practical.

  8. Wow.. imagine if your gasoline car did this. by Maxo-Texas · · Score: 2

    4 years after you bought it, it was up to 500 mile range and getting 50 mpg.

    The range increases must partially also translate to the "refill cost" so it's gotten less expensive to drive over time.

    Impressed-- range of electric cars was the main challenge factor (until the recent gasoline price drop).

    Electric at 12c/kwh runs about 1/4 the cost of gasoline at $3.50 ($3.50/100 miles vs $14/100 miles). My electricity runs 10.3/kwh and houston gasoline is down to $1.99 here (Waxahachi has $1.91 gasoline as of 12/21).

    So about $3/100 miles electric and $8/100 miles gasoline right now.

    Apparently you do NOT want electric cars in Hawaii (something like 27c/wkh).

    It doesn't take many electric cars to kill 1% of oil demand and cut $40 to $50 per barrel off the top price for a barrel of oil.

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    She was like chocolate when she drank... semi-sweet at first and then increasingly bitter.
    1. Re:Wow.. imagine if your gasoline car did this. by drinkypoo · · Score: 2

      4 years after you bought it, it was up to 500 mile range and getting 50 mpg.

      Well, you're not going to get that big an improvement, but you can often chip for efficiency and gain a few MPG at the expense of a few HP. Often it's actually a very good trade. Until recently when the mileage targets surged few automakers have truly pursued maximum mileage. Typically, they're too afraid of customer response to truly go all in.

      --
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    2. Re:Wow.. imagine if your gasoline car did this. by Maxo-Texas · · Score: 2

      Totally- not at all. But part of the reason for lower demand? Sure.

      I'm sure there are many components to the lower demand and the higher supply.

      Three are roughly 600,000 to 700,000 hybrid electric cars (so about 325,000 gallons a day of gasoline not used) and about 70,000 purely electric cars (so about 140,000 gallons a day of gasoline not used). So purely electric and electric/hybrid cars have reduced demand for gasoline by roughly 465,000 gallons of gasoline per day.

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      She was like chocolate when she drank... semi-sweet at first and then increasingly bitter.
    3. Re:Wow.. imagine if your gasoline car did this. by Maxo-Texas · · Score: 4, Insightful

      Because the price is set by the last 1%.

      If we can get 99% of our oil out of the ground for $40 per barrel and 1% of our oil out of the ground for $100 per barrel- then every barrel sells is if it cost $100 per barrel to get out of the ground.

      And that's just in the united states. Europe also has a similar size fleet of electric vehicles.

      And in Europe, for instance, while total petroleum consumption averaged over 15.3 million barrels per day in 2009, it was under 14.3 million in 2013, and has dropped further since.

      We get 19 gallons of gasoline per barrel so that's so 465,000 fewer gallons of oil here (and another 465,000 fewer gallons of oil in europe) translates to 48,000 barrels a day of oil that used to be needed that isn't needed any more.

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      She was like chocolate when she drank... semi-sweet at first and then increasingly bitter.
  9. Re:There is a set of speeds and driving conditions by TrekkieGod · · Score: 5, Informative

    "There is a set of speeds and driving conditions where we can confidently drive the Roadster 3.0 over 400 miles"

    42 mph , downhill with a tail wind...

    To be fair to Tesla, the driving conditions for their range estimates are actually usually very realistic. I have a 60 kWh Model S, and I match rated range while driving 65 mph in the summer with air conditioning on. It gets significantly worse in winter, and it gets much better in nice 65-70 degree weather days.

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  10. Re:Coincidentally... by Skippy_kangaroo · · Score: 3, Interesting

    >Low rolling resistance tires number one problem has been bad road comfort.

    Which surprises me. I fitted low rolling resistance tyres to my bike and experienced improvements in ride comfort, traction, and significantly reduced rolling resistance (tire wear was increased though as these are technically "racing" tyres). When it is your legs powering the vehicle you can really feel all this. On bikes they achieve the improvements with suppler casing (which increases ride comfort) and softer/suppler rubber (which increases traction and ride comfort but decreases tire life).

    (And why is it that people assume that low rolling resistance has anything to do with the coefficient of friction and traction?)

  11. Re:Newest battery technology? by AaronW · · Score: 2

    Currently Tesla charges at over 250 amps with their superchargers and I charge mine at home at 80 amps. As you say, though, the biggest limitations will be cooling and just getting that much current into the car. I think it's amazing that Tesla is able to handle 120KW through their current connector (and I hear they're experimenting with 150KW). None of the other charging connectors come close to this. They might also need to increase their active cooling of the batteries.

    Right now my P85 will draw upwards of 310KW from the battery pack, but only for short bursts when accelerating hard.

    Charging this fast might require something similar to their battery swapping, with a large connector built directly in to the battery along with support for the coolant loop where something comes up under the car to charge and actively cool the battery when handling so much current.

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  12. Re:Call me when.. by AaronW · · Score: 5, Insightful

    The difference is that I can charge at home overnight to a full battery in my garage and I spend 5 seconds plugging in at night and 5 seconds unplugging in the morning. The beauty of it is that I don't need to go to a filling station except on long trips.

    As more and more charging stations go in, most charging will happen at home and/or work where charging time doesn't matter.

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  13. Re:.36? by sessamoid · · Score: 3, Interesting

    I was surprised by the .36. When Lexus first came out c. 1990 they advertised the LS400 heavily as having a .28 and later models got down to .24. .36 is 50% worse than a 1990's sedan and surprising since range has always been an issue.

    I guess it looks cool, though (hard to argue with the company's success).

    You're missing the part about where this is a roadster. Convertibles have considerably more drag than cars with roofs. Also, you're only looking at Cd. Cd is used in the drag equation to calculate total drag, and the part that isn't part of Cd is surface area. The lexus vehicles have much higher total drag because they're all much bigger cross-sectionally. The Tesla Roadster is tiny.

    --
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  14. Re:There is a set of speeds and driving conditions by michelcolman · · Score: 2

    It's not just the cabin that needs to be heated. The battery heating system consumes a fair bit of power on very cold days. You'd think they would heat up enough from just being used to power the car, but apparently heating is still necessary and affects range quite a bit.