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The "Cool Brick" Can Cool Off an Entire Room Using Nothing But Water

ErnieKey writes Emerging Objects, a company which experiments with 3D printing technology, has created what they call the "Cool Brick." Using basic concepts of evaporation, it holds water like a sponge, takes in hot dry air and converts it into cool moist air. 3D-printed with a specially engineered lattice using ceramics, it can be formed into entire walls which could be placed in different rooms of a house or building, thus replacing the need for air conditioning in hot, dry climates such as deserts.

40 of 183 comments (clear)

  1. I would think by Anonymous Coward · · Score: 4, Insightful

    The last thing you want to have done in a desert is have water evaporate away.

    1. Re:I would think by Slugster · · Score: 4, Insightful

      This is really the problem with evaporative coolers: they work best in desert/arid environments, where water is (usually) already in (relatively) short supply.

      In humid climates water is plentiful--but they barely work at all in humid environments, where they mainly cause mildew growth (inside the home).

    2. Re:I would think by Mr+D+from+63 · · Score: 3, Insightful

      The article has no comparison of overall efficiency as compared to evaporative coolers. It looks like a very costly construction technique even if it were refined significantly.

    3. Re:I would think by DarkOx · · Score: 3, Insightful

      Trouble with that is across most of the western US the aquifer keeps going down and down. We are depleting it by pumping it dry.

        If you build reservoirs, that means damning rivers which has consequences for ecosystem for thousands of miles up and down the river, to say nothing of the nearby effect of flooding in many cases several thousand sq miles, and the effects on the surrounding vegetation that had been living in a fully arid climate and now finds itself next to a large pool of evaporating and seeping surface water. Finally its been shown for the first decade at least while all the vegetation under the reservoir decomposes there are massive releases of greenhouse gases both carbon dioxide and methane.

      Short answer there is no free lunch! We are still probably better off with a closed circuit refrigeration cycle powered with that cheap abundant nuclear energy they have been promising for 60 years.
         

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    4. Re:I would think by TapeCutter · · Score: 2

      Depends on the kind of desert and how much money you have, Australia is largely desert, much of it less than 500 meters above sea level, which is why you can drill a hole almost anywhere and find water in abundance (although it said the pressure has been dropping over the last century). That's how these giant cattle stations survive, the land is arid scrub and acacia trees, they drill a bunch of bore holes for watering stations and just turn the cattle loose. A year later they round up as many as they can find on the property, brand the calfs, harvest some yearlings, vet and release the rest for next year's harvest.

      --
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    5. Re:I would think by Adambomb · · Score: 3, Interesting

      From my days working in the dry portions of Colorado in the summers, exactly this.Swamp Coolers have been used forever and are a godsend in the 100+ parts of summer.

      It's a dry heat sure, but thats why swamp coolers work there.

      All this seems to be doing is optimizing the concept instead of just having giant slats paddlewheeling in a tank.

      --
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    6. Re:I would think by blue+trane · · Score: 3, Interesting

      "Short answer there is no free lunch!"

      http://subbot.org/coursera/big...

      Do they really need so much water for golf courses in the desert? Yet they exist in Yuma. The problem is the very rich using any amount of water for whatever they want. Also lack of business investment in more basic research in solar desalination, for example. The market wants to eliminate free lunches because they're bad for business.

  2. Hot, dry climates such as deserts, by Anonymous Coward · · Score: 4, Insightful

    where water tends to be in short supply than energy, e.g., sunlight.

    1. Re:Hot, dry climates such as deserts, by Thanshin · · Score: 2

      Obviously the solution is to cover the house with a large cupola, with solar powered freezing, that would condensate the evaporated water and recover it in a container so it can be reused by the 3d printed walls.

  3. Nice in principle but fails at higher temperatures by ZombieEngineer · · Score: 5, Interesting

    There is a chart which shows the optimal temperature for an office is around 23'C (Google "HVAC comfort chart"), this is the temperature which has the widest acceptable range for humidity that people find comfortable.

    Evaporative cooling brings the air temperature down by increasing the humidity of the air. The issue is that to achieve sufficient cooling the humidity increases beyond the comfort zone without bringing the temperature down sufficiently.

    What would be interesting is a two stage evaporative cooling that does not require mechanical assistance. In a two stage system the first stage provides net cooling without humidifying the air used by the second stage. It results in cooler air with less humidity.

    ZombieEngineer

  4. mold? by Anonymous Coward · · Score: 4, Informative

    evaporative humidifiers work great until they start breeding molds and algae. The water channels need to be cleaned and the screens replaced. The screen in this case being a wall in the house.

    1. Re:mold? by tshawkins · · Score: 3, Interesting

      Here in the philippines, water is often kept cool by storing it in porus pots, the water slowly seeps through the walls of the clay pot, and evaporates from the outside, there are no channels as its using the micro pore structure of the earthen ceramic pot. The evaporation lowers the temperature of the whole pot.

    2. Re:mold? by Half-pint+HAL · · Score: 2

      Here in the philippines, water is often kept cool by storing it in porus pots, the water slowly seeps through the walls of the clay pot, and evaporates from the outside, there are no channels as its using the micro pore structure of the earthen ceramic pot. The evaporation lowers the temperature of the whole pot.

      Yes, but I'd bet good money your granny taught you to let the pot dry before refilling, or at least every two or three refills, because if it stays damp all the time, things will grow in it. Clay pots also have a tendency to get broken and replaced every now and then.

      To do the same with this "cool brick" (dry your walls out completely), you're going to need to go without cooling for an extended period at the hottest time of the day, which is the time you most want cooling. Something of an intractable dilemma.

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  5. Wow. Maybe they should call it a swamp cooler. by Mal-2 · · Score: 4, Interesting

    I lived in an apartment which had a swamp cooler and no air conditioning. Even in the dry air of suburban Los Angeles, it sucked. It required moving massive amounts of air, which meant constant noise. It meant interior doors – and exterior windows – had to be left open.

    I suppose it's better than nothing, but so is a fan and a wet towel.

    --
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    1. Re:Wow. Maybe they should call it a swamp cooler. by pitchpipe · · Score: 4, Funny

      But you just don't understand. This thing was fucking 3D PRINTED. Everything that is 3D printed is so cool it is downright cold. It'll just cool the room by sitting there not doing anything at all!

      --
      Look where all this talking got us, baby.
    2. Re:Wow. Maybe they should call it a swamp cooler. by paiute · · Score: 2

      You can say the same for a traditional air conditioner. Up in the high desert of the Great Basin, you build a swamp cooler into the ducted HVAC and cool your whole house with a tiny squirrel cage fan. The sound not right in your face.

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  6. Re:*cough* bullshit *cough* by Thanshin · · Score: 4, Funny

    You seem to have a sore throat. You should consider buying a 'health brick'. 3d printed with a specially engineered ceramic lattice, 'health brick' uses basic concepts of medicine, it holds water like a sponge, takes in contaminated air and converts it into healthy air.

  7. Water by Neil+Boekend · · Score: 5, Insightful

    Isn't water kinda expensive in deserts?

    --
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    1. Re:Water by itzly · · Score: 4, Funny

      For sufficiently small values of abundant.

  8. Re:Nice in principle but fails at higher temperatu by rioki · · Score: 2

    Add that to areas that already have a high humidity and this thing is useless. Then you don't need a 3d printed brick, you can soak a towel let it dry for the same effect.

  9. Re:*cough* bullshit *cough* by sumdumass · · Score: 3, Insightful

    I'm sure you meant concepts of holistic medicine.

    But this brick is little more than a high tech swap cooler already used in homes in dry climates for years and years before AC was even invented. It would seem that the only magicsl thing about this is it would be vertical instead of horizontal. It still needs water and it still works off the evaporative cooling effect.

  10. Re:Nice in principle but fails at higher temperatu by Anonymous Coward · · Score: 5, Informative

    I am not an engineer (nor a zombie for that matter) so excuse me if I am wrong, but aren't you essentially describing how an AC unit works?

    No. An AC unit takes advantage of gas pressure laws. It compresses a gas, then allows it to expand. As the gas expands, its temperature drops. By wrapping all this up with a set of radiator coils and fan(s), you can pump heat from inside to outside. Along the way, the cooled air will drop any water vapor that exceeds the carrying capacity for that temperature.

    So an AC requires a pump (which can be mechanical or a heat source) and air recirculators, and the net result is air that is both cooler and drier.

    A swamp cooler is almost completely passive. It needs a mechanism to inject the water, and (preferably) something to help the water-laden air move, but instead of lowering room humidity, it raises it.

  11. Re:Nice in principle but fails at higher temperatu by number6x · · Score: 2

    No, they are describing a good old-fashioned evaporative cooler. We used to call then swamp coolers. They are effective in arrid climates. They can cool the air a few degrees. They also add a little humidity to the air, which is nice in the desert. It would not work in a humid climate.

  12. Re:*cough* bullshit *cough* by tmosley · · Score: 5, Insightful

    Almost like the fabric medium in current swamp coolers, except they can't be replaced because they are mortared in there, so everyone gets Legionnaire's Disease!

  13. Re:Wrong way around by serviscope_minor · · Score: 2

    I want a wall that removes cool, wet air from the room and replaces it with dry, warm air so that I can dry laundry indoors in winter without covering my house in condensation and mold.

    That's called a dehumifier and there are many people that sell them at a reasonable price. I bought an "ebac" brand one since it's the brand favoured by tradespeople for things like drying out water damage and drying plaster more quicky. It works great.

    --
    SJW n. One who posts facts.
  14. Two problems by goodmanj · · Score: 3, Informative

    Two problems.

    First, the problem that every evaporative cooler has: water is scarce in the hot dry places where evaporative cooling works well.

    Second, water always has some minerals dissolved in it that crystallize out when you remove the water. A traditional swamp cooler has an active flow and a reservoir that you have to empty to keep these from building up, but with these "smart bricks", the pores in the bricks are going to fill up with lime and gypsum, and pretty soon they'll be "dumb bricks".

  15. Re:Evaporative cooling in nothing new... by GrumpySteen · · Score: 3, Informative

    Oh, and by the way - do you know what the gas is that is responsible for 95% of Global Warming? No, not CO2. Water Vapour. I wonder why no one has called for this invention to be banned out of hand...?

    First, most water vapor in the atmosphere comes from natural sources. Unless you're planning on eliminating oceans, lakes, rivers, swamps, wetlands and rain (and thus killing all life on earth), the amount of water vapor in the atmosphere isn't going to change.

    Second, Water vapor condenses and precipitates out of the atmosphere naturally, so it doesn't build up beyond the levels that are already there It's not a problem. CO2, on the other hand, does not condense and precipitate out of the atmosphere naturally (unless you drop the earth's temperature to -147ÂC, that is, which would kill almost all life on earth and leaving it for the tardigrades to inherit). It does build up and it is a problem.

  16. Quite the opposite by ThatsNotPudding · · Score: 4, Insightful

    it holds water like a sponge, takes in contaminated air and converts it into healthy air.

    My concern would be the exact opposite happening: http://en.wikipedia.org/wiki/Legionnaires'_disease

  17. Re: *cough* bullshit *cough* by rkcth · · Score: 4, Informative

    It's not bullshit. Many commercial buildings in hot dry climate use evaporative chilers. You can also get devices that do it indoors. The issue with doing it indoors, is that once the air becomes saturated with moisture it stops working. Plus the room gets wet and cold, which is not a good environment, it leads to mold and mildew. Indoor evaporative coolers are best used in places that you only want to cook on rare occasions, that are very dry, and are located far from a window.

  18. Termites invented this tech by TapeCutter · · Score: 4, Interesting

    Termites have been successfully farming arid land using this technology for longer than humans have been on this planet. The high humidity climate is a benefit to the termites since termite farms grow a specific species of mold for food. The mold apparently evolved from a tropical species but is now totally dependent on termite climate control technology. The mounds themselves are built using technology similar to a 3D printer with 20 million print heads. They use spit and mud rather than hot plastic but the basic idea is the same.

    I have termites on the brain since I recently visited the Kimberley in NW Australia, to say this termite technology has been successful is an understatement. The mounds are more closely packed than the apartments in the inner suburbs of Sydney, I'm not sure how far they stretch but I drove from Broome to Fitzroy crossing and they didn't thin out. Also note that the entire Kimberley region is under 2 meters of water in the wet season, the few people that live there survive the wet with tin boats to get between buildings on stilts or one of the few islands of high ground, not sure how termites survive the annual flood?

    --
    And did you exchange a walk on part in the war for a lead role in a cage? - Pink Floyd.
  19. Re:*cough* bullshit *cough* by NotDrWho · · Score: 2

    But this brick is little more than a high tech swap cooler already used in homes in dry climates for years and years before AC was even invented. It would seem that the only magicsl thing about this is it would be vertical instead of horizontal. It still needs water and it still works off the evaporative cooling effect.

    Yeah, but this one is *3D PRINTED*! That makes this version much cooler.

    --
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  20. Re:Seems potentially unsanitary by ledow · · Score: 3, Informative

    British houses have a double-brick-wall construction, mostly.

    The idea is that the outside wall can get as wet as it likes (and it's Britain, so it gets wet!) but the internal wall is separated by an air gap. Whenever you join the outside wall to the inside (e.g. cables, etc.) you have to be careful how you do so so that water can't transfer between the two.

    You still put in vents, etc. to get some kind of airflow from outside to in, however, because without vents (and with modern double-glazing especially) you just end up with condensation everywhere inside and mould in your internal plaster.

    And one of the biggest problems with old houses built like this is still damp (there's no such thing as "rising damp" by the way, but that's another matter) and mould.

    Having a wall with water in it is not a good idea, certainly not inside a building. We specifically build our houses to account for this and it's still possible to get mould inside if the water breaks through or settles inside.

    The only thing that could combat it is a very good airflow so that water can't settle which, shockingly, will cool those kinds of places anyway.

  21. swamp cooler cools, 3D printing cooler cooler by raymorris · · Score: 3, Funny

    A swamp cooler is cool because it cools the air, making it cooler. 3D printed stuff is cool, so a cool 3D printed cooler is a cooler cooler, making the room cooler.

  22. Re:Nice in principle but fails at higher temperatu by aaarrrgggh · · Score: 2

    You might want to google "adaptive comfort."

    Comfort is a function of temperature, humidity, air movement, radiant temperatures, clothing, and metabolism. There are a fair number of variables to play with, enthalpy is just the easiest to look at.

    The other interesting thing about deserts is monsoons. Swamp coolers don't do much good then.

  23. Re:*cough* bullshit *cough* by FatdogHaiku · · Score: 5, Interesting

    Really it's just swamp cooler media. The only thing that makes swamp cooling viable is high CFM airflow. I lived with evaporative cooling only (no refrigerated a/c) for 25 years and a small house needs at least a 3000 CFM squirrel cage fan encased in a frame of three or four water soaked paper lattice or Excelsior wood fiber pads providing the moisture. The biggest problem is cooling media degradation due to calcification from hard water. As the water evaporates it leaves minerals behind. Some minerals do get suspended in the air, making a fine white dust, but most of the "lime" rinses through the media and is collected by a pump that runs it through the media again. The water becomes supersaturated in a day and dumps the precipitate on the media as the water evaporates and the temperature of the pad drops. Pumps with a "purge cycle" mitigate the issue somewhat but the media (and pump, and tubing) still becomes plugged and brittle in at most two seasons. Do you print a new wall at that point, or use purified water from the start? A new wood fiber pad is under four bucks (google "swamp cooler pads"), so I don't see how printing media is going to be useful. Passive cooling with wind power is right out, if the air is not moving fast enough it just warms up and then you have heat and humidity.

    --
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  24. Re:*cough* bullshit *cough* by Ol+Olsoc · · Score: 2, Insightful

    I'm sure you meant concepts of holistic medicine.

    But this brick is little more than a high tech swap cooler already used in homes in dry climates for years and years before AC was even invented. It would seem that the only magicsl thing about this is it would be vertical instead of horizontal. It still needs water and it still works off the evaporative cooling effect.

    And outside of the desert, isn't worth crap. Here in the Northeast, all this brick swamp cooler would do is add more water in the air.

    --
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  25. Re:*cough* bullshit *cough* by fbumg · · Score: 2

    he, he, you said "cooler". I see what you did there!

    --
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  26. Re:*cough* bullshit *cough* by Andy+Dodd · · Score: 2

    Possibilities I see are:
    1) The media itself is able to withstand many "purge cycles" using acid to dissolve the calcification. I've had good results with citric acid to remove humidifier scale - the problem is that at least with my humidifier, the acid also attacks the wick so eventually the wick falls apart. A plastic mesh wick might be able to withstand this abuse.
    2) The vastly increased surface area of this approach might significantly reduce the airflow needed, and especially reduce the backpressure encountered by any air circulation mechanism.

    That said, it's still just a glorified swamp cooler so it won't work in many areas. In most of the areas it WOULD work, water is a precious resource.

    --
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  27. Vaporware by penguinoid · · Score: 5, Funny

    Agreed; this is definitely vaporware.

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  28. Re:*cough* bullshit *cough* by nobuddy · · Score: 2

    I am unaware of any dry climates that have a monsoon season.