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US Military Working On 3D Printing Exact Replicas of Bones & Limbs

ErnieKey writes The U.S. military is working with technology that will allow them to create exact virtual replicas of their soldiers. In case of an injury, these replicas could be used to 3D print exact medical models for rebuilding the injured patient's body and even exact replica implants. Could we all one day soon have virtual backups of ourselves that we can access and have new body parts 3D printed on demand?

46 of 80 comments (clear)

  1. Exact replicas of Bones by rossdee · · Score: 4, Funny

    It will look so much like the real McCoy, they will be able to use it in the next Star Trek film

    1. Re:Exact replicas of Bones by PolygamousRanchKid+ · · Score: 1

      It will look so much like the real McCoy, they will be able to use it in the next Star Trek film

      I'm thinking that they are researching another type of "Bone", that some males experience in dreams or in the morning in Mom's basement.

      I was always suspicious over that children's song, where they sang "Give a dog a bone!"

      "I'm a doctor, Jim, not a bestiality fetishist!"

      --
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  2. Replica? by chocho99 · · Score: 2

    Bones and hard tissues = easy. Vessels, nerves, supporting tissue = nigh impossible. If technology ever got to the point where we could do this, we wouldn't be using soldiers to do our fighting.

    1. Re:Replica? by gweihir · · Score: 1

      Exactly. And you cannot just rip out a bone and put in another one either. All the other stuff needs to be attached and put into it.

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    2. Re:Replica? by DrunkenTerror · · Score: 1

      So we just outsource surgeon jobs to the 5th dimension? Problem solved, and we can probably make a pretty penny in the process.

    3. Re:Replica? by Joe_Dragon · · Score: 2

      and you still have to pay off that student loan

    4. Re:Replica? by BasilBrush · · Score: 1

      Sure other stuff needs to be attached. But this isn't an issue. Bone replacement is a routine everyday operation.

    5. Re:Replica? by ColdWetDog · · Score: 1

      Not on the scale that these people are envisioning. What is being replaced now are joints - with great care to avoid damaging muscles, tendons and nerves. There are limited bone grafts done, you typically make a metal scaffold and stuff bits of hip bone in there and there are some more advanced scaffolding technologies being worked on. None of these require detailed anatomical models of the patient.

      There are replacements for skull parts being made by 3D printing but that can be done using a generic head model with some custom changes to fit the patient's dimensions. And the 3D printing just replaces CNC milling (for better or worse). And again, these replacement bones aren't actually bone, just plastic or metal designed to support and protect the rest of skull or whatever.

      --
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    6. Re:Replica? by jandersen · · Score: 1

      Bones provide much more than structure. They are awesome! :D

      My dog would definitely agree with you on that.

      However, although the technique is still in its infancy, it does seem very promising; there is already work being done on using 3D printing to produce functioning organs like kidneys and lungs, using living cells instead of plastics. It does not seem unreasonable at all to extrapolate this to include an ever widening range of organs over time - the hardest part will be nerve cells, I expect, not least because the cells can be so incredibly long. I think we may see the first, simple replacement organs in the next decade or so; you could even say we're already seeing the first examples: skin grafts made from a combination of artificial material and the patient's own cells: http://www.technologyreview.co...

  3. Re:Holy shit! by gweihir · · Score: 1

    Indeed. Convergence towards a stupidity-singularity seems to be in progress...

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  4. Cranium reconstruction is not uncommon by See+Attached · · Score: 3, Interesting

    Have seen a few cranial reconstruction implants made from MRI/CT to replace cranial defects from trauma and cancer etc. Amazing technology for sure. Beats the alternative by a huge margin. Doing a MRI of a soldiers body at induction might be a good resource when bad things happen? We need to stand behind our soldiers that go into harms way, in the many ways ...

    --
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    1. Re:Cranium reconstruction is not uncommon by matfud · · Score: 1

      Also think of reducing the health care costs of older or retired soldiers. Hip/knee/shoulder replacements. They do not have to have been blown up of shot or anything violent.

  5. Re:Why stop at bones and limbs? by gweihir · · Score: 1

    You could use it to distract zombies, agreed.

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  6. Movie by PPH · · Score: 2

    The Island

    Someone keeps swiping all the Scarlett Johansson spare parts to build their own copy.

    --
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    1. Re:Movie by fahrbot-bot · · Score: 2

      The Island
      Someone keeps swiping all the Scarlett Johansson spare parts to build their own copy.

      Or a sadder, non-action-movie version, Never Let Me Go - based on the book by Kazuo Ishiguro.

      --
      It must have been something you assimilated. . . .
  7. Would rather see research: respawning health packs by xxxJonBoyxxx · · Score: 1

    ...cause that technology is about as magical as this silly notion:

    >> Could we all one day soon have virtual backups of ourselves that we can access and have new body parts 3D printed on demand?

  8. Re:Holy shit! by khallow · · Score: 1

    What makes it retarded as opposed to an interesting direction given the present and improving ability to print replacement body parts?

  9. Re:Holy shit! by TWX · · Score: 1

    Yep. This is not a 3d printing application, at least based on current 3d printing technology. This is an application for machining a negative mold on a mill, then hydroforming a hollow shape in that mold similar to how modern light truck frames are hydroformed, and filling the hollow core of that part with the correct material. Bones need to be both extremely strong and fairly light weight, and they need to be completely medically sanitary and built in such a way that the body will accept them.

    I'm mildly curious if the military would like to put repaired service personnel back into action if such six-million-dollar-man repairs prove practical in the long term.

    --
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  10. Re:that movie by newbie_fantod · · Score: 1
  11. Re:Holy shit! by ColdWetDog · · Score: 2

    The entire premise is ridiculous. The *bone* part isn't important. You can make a perfectly cromulent 'bone' with titanium pieces parts. The BIG issue is attaching the muscles and getting them to work, reattaching the nerves and blood vessels that presumably went missing when the IED popped off. Just filling up an arm or leg with a static printed / milled / molded whatever is going to be OK only if you are laying out a corpse for viewing.

    You are much better off spending the time and money to figure out how to regenerate everything. Of course, that's orders or magnitude harder than 3D printing something that low end factories in India have been churning out for centuries (anatomically correct skeletons, no not THAT anatomically correct).

    This is getting silly.

    --
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  12. Huh. Priorities? by rogoshen1 · · Score: 2, Insightful

    Is this the same military which decided that armor was too expensive for humvee's, and that body armor was too expensive for soldiers?

    (It's a great idea, I just wonder how they'd ever pull it off.. an ounce of Kevlar is apparently NOT cheaper than a pound of 3d printed skeleton.)

    1. Re:Huh. Priorities? by Anonymous Coward · · Score: 2, Insightful

      You do know that those things happened during a time when congress was proposing cutting their budget right?

      1. Funding is threatened by congress
      2. Don't give troops what they need, blame expense
      3. Constituents get mad at congress
      4. Budget is not just maintained, but increased

      profit addendum
      3a. Brass invests in military contractors
      4a. Profit goes to mil-industry complex

    2. Re:Huh. Priorities? by nospam007 · · Score: 1

      "Is this the same military which decided that armor was too expensive for humvee's, and that body armor was too expensive for soldiers?"

      This method will print the kevlar right onto the body parts.

    3. Re:Huh. Priorities? by Richard+Elmore · · Score: 1

      I was in the Army back in the 80's when the first Humvees were being rolled out and they offer way better protection than the hold Jeep's and CUCV M1009s (essentially a tricked out Chevy K5 Blazer) that they replaced. They were designed for different a battlefield than the one we fought on in Iraq and Afghanistan, a battlefield were the threats were much more potent and a few pounds of Kevlar underbody armor was not going to make a bit of difference.

      The Army _should_ have acted more quickly to upgrade or replace them with something that offered better protection against IEDs but that was not the fault of the people who designed the Humvee in the first place.

    4. Re:Huh. Priorities? by angel'o'sphere · · Score: 1

      Armor for Humvees means they use a certain deal more fuel, all the time. Regardless where they are, what they do. So yes, that might be really expensive.

      Body armor is nice in movies (and nice in case it safes your life), otherwise it is overrated. No body armor makes you survive a direct hit of an modern infantry weapon, a grenade or a mojour explosion by anything.

      It only helps you butchering third world peons in places where you had no business anyway.

      --
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  13. Re:Holy shit! by ShanghaiBill · · Score: 1

    On one hand, it is dumb.

    Why is it dumb? Recruits are already given a physical exam, and doing a body scan and saving the result would cost little.

    On the other hand, it would be convenient to have scans of the skeletal structure ahead of time.

    So then, it is not dumb?

    The only problem I see, is that many recruits are not done growing. When I enlisted at 18, I was 5'9" and weighed 130 lbs. When I was discharged four years later, I was 6'0" and weighed 165 lbs.

  14. Re:In the year 2525 by Joe_Dragon · · Score: 1

    or just 3d print the bombs just before dropping them.

  15. Re: Holy shit! by tysonedwards · · Score: 1

    Musculature shapes bone development. While very similar, the radius and ulna are not identical between two arms because people are not typically ambidextrious, and will naturally favor one over the other. Having a mirror is obviously a good place to start with, but not a great answer as the musculature will be slightly different lengths, strengths, and attachment ridges upon which they hang. Inferring what those differences should be and computing them is a non-trivial task. Having a known good sample that all are expected to participate in is a trivial task, comparitively as it can be completed during regularly scheduled physicals prior to deployment.

    --
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  16. Re:Holy shit! by ColdWetDog · · Score: 1

    Yeah, it's dumb. Whole body MRIs take a long time and are expensive, even if you factor out the tendency to overcharge everything by a factor of ten in American Medicine. If you use CT as a medium, you are needlessly exposing people to radiation. Data storage isn't cheap. The infrastructure to get the data to the field (or even a different hospital) isn't cheap. It won't do anything useful. As has been noted several times already, bones aren't the big issue - it's the stuff that the bones are attached to.

    It's just a fantasy created by some idiot journalist and some other techno fetishists.

    --
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  17. Skeleton army by ljw1004 · · Score: 1

    Why would the US want to build a skeleton army?

  18. Re:Holy shit! by Half-pint+HAL · · Score: 1

    I expect nothing of substance when I see "3D printing". You should adjust your expectations likewise.

    When I see 3D printing, I expect plenty of substance, just sadly in a globby mess splodged over the printer bed...

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  19. Re:Holy shit! by Half-pint+HAL · · Score: 1

    What makes it retarded as opposed to an interesting direction given the present and improving ability to print replacement body parts?

    The fact that a bone is a living organ, not a lump of cheese.

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  20. Re:In the year 2525 by Half-pint+HAL · · Score: 4, Funny

    And thus WWIII was lost due to a Hewlett Packard printer cartridge that reported itself empty when it was still half full....

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  21. Re:that movie by davester666 · · Score: 3, Funny

    Yes. It really is scary seeing a soldier run towards you waving bones in the air. Obviously, he's finished with that person and looking for his next meal.

    --
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  22. Leeloo Dallas Canon MultiPASS by tepples · · Score: 1

    So that's why she kept saying MultiPASS.

  23. Re:In the year 2525 by Joe_Dragon · · Score: 1

    and the HP ceo will be in gitmo

  24. Re:Why stop at bones and limbs? by retroworks · · Score: 1

    I was thinking about what could be done with 3D printed stem cells, soft tissue "printed" around the bone.

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  25. Re:Holy shit! by matfud · · Score: 1

    Bones are not living. They are host to lots of living stuff but they are dead. There is lots of research and practice into building 3D frameworks for your body to grow back into. Not all three D printing is little plastic doodahs.

  26. Re:Holy shit! by khallow · · Score: 1

    The fact that a bone is a living organ, not a lump of cheese.

    Wow, that does sound pretty stupid. But weren't they planning to replace bone with things like titanium rather than things like cheese?

  27. Re:that movie by srmalloy · · Score: 1

    The overview of the movie has a typo in it. It should read "Politicians scheme to clone themselves, assuring immoral life."

  28. Just like sci-fi... by berchca · · Score: 1

    http://thedriftwars.com/

  29. Re:that movie by BoogieChile · · Score: 2

    I have found this humerus!

  30. Re:Holy shit! by angel'o'sphere · · Score: 1

    If bones are not living, why do they become stronger if you do weight lifting?
    Why is bone loss a problem in long term space missions.
    How do bones grow back together if they break?

    All that nice magic ...

    --
    Cost free eBook I read (by iBook/Kobo/Amazon/ObookO/Gutenberg etc.): "The Green Odyssey" by Philip Jose Farmer.
  31. Re:Holy shit! by khallow · · Score: 1

    Yeah, it's dumb. Whole body MRIs take a long time and are expensive, even if you factor out the tendency to overcharge everything by a factor of ten in American Medicine. If you use CT as a medium, you are needlessly exposing people to radiation. Data storage isn't cheap. The infrastructure to get the data to the field (or even a different hospital) isn't cheap. It won't do anything useful. As has been noted several times already, bones aren't the big issue - it's the stuff that the bones are attached to.

    Ok, what makes it dumb? Whole body MRIs aren't that significant an issue either in time or cost. The argument that CTs expose people "needlessly" to radiation is incorrect simply because there is an obvious need. US soldiers get injured all the time and sometimes those injuries destroy bone and other parts of the body.

    Data storage might not be cheap, but it's not expensive either. Same goes for data delivery infrastructure.

    As to the claim that it won't do anything useful, that's already been dealt with since we're rebuilding human bodies which is already known to be an activity with considerable value.

    As has been noted several times already, bones aren't the big issue - it's the stuff that the bones are attached to.

    And once that is solved, there will no doubt be further obstacles which we will solve in a similar fashion to our past problems.

    To summarize, I don't see at all why this idea is supposed to be dumb.

  32. Re:Holy shit! by Half-pint+HAL · · Score: 1

    Oblique calcium reference for anyone familiar with anatomy and physiology.

    The problem, I suppose, was the headline, not the article. If there is no bone left to regrow from (bones are incredibly good at healing themselves, unlike many other parts of the body), you can be damn sure there won't be any soft-tissue worth talking about either, so there's no need for "a bone". Replacing joints, which is what the article seems to be pointing more towards, is a different matter entirely.

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  33. Is it still a person? by barbariccow · · Score: 1

    If you reconstruct a soldier, replacing every body part one by one until all body parts have been replaced, is it still the original soldier?