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Researchers Make a High-Performance Battery From Junkyard Scraps (vanderbilt.edu)

Science_afficionado writes: A team of engineers and materials scientists at Vanderbilt University have discovered how to make high-performance batteries using scraps of metal from the junkyard and common household chemicals. The researchers believe their innovation could provide the large amounts of economical electrical storage required by the grid to handle alternative energy sources and may ultimately allow homeowners to build their own batteries and disconnect entirely from the grid. Vanderbilt University News reports: "To make such a future possible, Pint headed a research team that used scraps of steel and brass -- two of the most commonly discarded materials -- to create the world's first steel-brass battery that can store energy at levels comparable to lead-acid batteries while charging and discharging at rates comparable to ultra-fast charging supercapacitors. The research team, which consists of graduates and undergraduates in Vanderbilt's interdisciplinary materials science program and department of mechanical engineering, describe this achievement in a paper titled 'From the Junkyard to the Power Grid: Ambient Processing of Scrap Metals into Nanostructured Electrodes for Ultrafast Rechargeable Batteries' published online this week in the journal ACS Energy Letters. The secret to unlocking this performance is anodization, a common chemical treatment used to give aluminum a durable and decorative finish. When scraps of steel and brass are anodized using a common household chemical and residential electrical current, the researchers found that the metal surfaces are restructured into nanometer-sized networks of metal oxide that can store and release energy when reacting with a water-based liquid electrolyte. The team determined that these nanometer domains explain the fast charging behavior that they observed, as well as the battery's exceptional stability. They tested it for 5,000 consecutive charging cycles -- the equivalent of over 13 years of daily charging and discharging -- and found that it retained more than 90 percent of its capacity."

21 of 117 comments (clear)

  1. Bet they made it for mice by grasshoppa · · Score: 4, Funny

    Those fuckers are always getting the latest and greatest stuff.

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  2. Not really. by Anonymous Coward · · Score: 4, Funny

    Maybe in 1985, when plutonium is available in every corner drug store, but in 2016, it's a little hard to come by.

  3. So? by qubezz · · Score: 2

    It seems the "scrap" element was just added as "junk science" clickbait. The fact that one source of metals is from recycling - well that's what metal recycling does. It turns cars and computers into ingots and back into cars and computers. I can turn mining trails into nuclear weapons using science too, but I haven't discovered anything.

    1. Re:So? by Razed+By+TV · · Score: 3, Interesting
      I think they just used small pieces of scrap meal taken out of a scrap yard. Still not as exciting as headline entails, "researchers use scrap pieces that were already a good candidate for the job and probably not representative of whats just lying around"

      To make such a future possible, Pint headed a research team that used scraps of steel and brass - two of the most commonly discarded materials -

      The obtained scrap carbon steel (1010 steel) and brass sheets (Yellow brass, 67% Cu/33% Zn)

      So while the yard may be full of the materials, the majority probably needs to be refined in some way to be a particular form factor... brass sheets, and whatever shape the steel needs to be.

    2. Re:So? by vtcodger · · Score: 3, Funny

      "The electrodes are prepared with ammonium fluoride, argon, platinum/calomel, potassium hydroxide, and hydrochloric acid"

      "When scraps of steel and brass are anodized using a common household chemical and residential electrical current, the researchers found that the metal surfaces are restructured into nanometer-sized networks of metal oxide that can store and release energy when reacting with a water-based liquid electrolyte."

      Common household chemical? Just checked. I'm flat out of Aluminum Fluoride and Platinum/Calomel. The Argon tank is empty too. I do, as it happens, I do have a bit of HCl in the garage. Can I substitute peanut butter and laundry detergent for the chemicals the experimenters used?

      --
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    3. Re:So? by jimbolauski · · Score: 3, Funny

      Common household chemical? Just checked. I'm flat out of Aluminum Fluoride and Platinum/Calomel. The Argon tank is empty too. I do, as it happens, I do have a bit of HCl in the garage. Can I substitute peanut butter and laundry detergent for the chemicals the experimenters used?

      Aluminum Fluoride -> cut up pieces of aluminum foil and put in mouthwash then heat in microwave for 2 minutes
      Platinum/Calomel -> put spark plugs in a twix and place over medium heat in a sauce pan.

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  4. Improved nickel iron battery by Anonymous Coward · · Score: 4, Interesting

    The nickel iron battery in alkaline is an old, rugged battery chemistry. The nanostructuring the surface is new. The scrap bit seems like hype. Steel is easy to separate out by magnets, and copper is more expensive. So is nickel. I guess a cheaper substitute to nickel would also be an improvement.

    1. Re:Improved nickel iron battery by mlts · · Score: 5, Informative

      NiFe batteries definitely have a place. Iron Edison batteries are used in stationary solar arrays because they are easy to take care of (built in watering system), and can handle a lot of cycles. Long life is crucial in this application. NiFe batteries also don't get damaged when their charge level is below 50%.

      However, NiFe batteries have a relatively low energy per volume density compared to lead-acid or lithium batteries. You wouldn't want to use NiFe batteries as electrical storage in your campervan, for example.

    2. Re:Improved nickel iron battery by Bob+the+Super+Hamste · · Score: 3, Interesting

      they are easy to take care of

      To that I would add they can also take a lot of abuse unlike a lot of other batteries. They are easy to recondition which is good for those looking for a low total cost of ownership.

      --
      Time to offend someone
  5. Re:Not worth the materials its made of by penguinoid · · Score: 2

    What does a junkyard have to do with it? Is it because a steel-brass battery is a complete waste of steel and brass?

    I suspect so. I mean, my car was largely built from scraps of metal from a junkyard, reforged into good steel, but really the source of a material has little to do with anything.

    These batteries are not rechargable and a complete waste of time and effort.

    Then how come they recharged them 5000 times with only 90% loss of capacity?

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  6. Re:MacGyver by FatdogHaiku · · Score: 5, Funny

    ...unless one is interested in Railguns.

    Anyone browsing /. that does not have an interest in railguns should be ejected from the site... using a railgun!

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  7. Patent? by Fnord666 · · Score: 3, Insightful

    "We're forging new ground with this project, where a positive outcome is not commercialization, but instead a clear set of instructions that can be addressed to the general public. It's a completely new way of thinking about battery research, and it could bypass the barriers holding back innovation in grid scale energy storage," Pint said.

    So far, batteries have remained outside of this culture, but I believe we will see the day when residents will disconnect from the grid and produce their own batteries. That's the scale where battery technology began, and I think we will return there," Pint said.

    I think Pint is a bit self deluded if he thinks the university isn't going to patent the hell out of any possible development from this and wring every copper they can in licensing fees. In addition, I really can't see most people building their own batteries of sufficient storage capacity to power a home during peak usage time. Maybe an "Almost Ready to Charge(ARC)" kit that you would just have to add electrolyte to before using.

    --
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    1. Re:Patent? by penguinoid · · Score: 2

      Capacity would be mostly a function of mass, wouldn't it? And discharge rate would be based largely on surface area. Both can be increased if you have enough cheap material, although putting the cathode and anode near each other would be more of a problem. If I could build a powerful battery from cheap scrap, I probably would. Although lots of people would make a combination battery-deathtrap, with a weak container and a nasty electrolyte.

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    2. Re:Patent? by rickyslashdot · · Score: 4, Informative

      Here we go again - a 'private' institution garnering information and expertise from the PEOPLE's funds - NASA and other 'public' funded agencies - - - and NASA explicitly states that they release their information on a "NON-EXCLUSIVE" license - in other words, ANYBODY can ask for, and GET, authorization to use their research.
      WHY in the hell is this information locked up behind a pay-wall ?
      Best guess - money hungry, and with no morale compass.

      Here's the link, provided by ???? for the actual article and data ---> http://pubs.acs.org/doi/suppl/...

      More info can be garnered from ---> http://pubs.acs.org/

      and at ---> http://pubs.acs.org/doi/suppl/...

      REALLY a pain to follow-up on, but worth the effort due to another /. contributor providing REAL information

      --
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  8. Re:Only 20 wh per kg? by Mr0bvious · · Score: 4, Insightful

    Not really.

    When storing energy for my *house* I don't give a rats about energy density as long as I can put it somewhere where it's not a total nuisance.

    --
    Never happened. True story.
  9. Re:MacGyver by mlts · · Score: 4, Informative

    Supercaps have their place. Even though they have a lot less energy density than batteries, they are useful to have with a solar array just because they can be charged up quickly, with less need of a precise charge controller with scaling voltages to SoC levels (especially lithium batteries that will go boom if they are not precisely charged/discharged). Supercaps can allow charging to continue for batteries for a little bit after the sun goes down as well as help maintain an even charge if a cloud passes over the panels.

    It would be nice to see some advance to allow supercaps to have a better energy density per volume. The fact that they have a virtually unlimited charge/discharge life (as the charging is a physical, not chemical process) and they can handle a lot of incoming amperage is quite nice.

  10. Re:Only 20 wh per kg? by serviscope_minor · · Score: 3, Insightful

    It's neat that it's got a fast recharge capability, but the energy density is still too low to be practical for anything major in this day and age.

    Not really: it's too low for where density is a serious concern, e.g. mobile applications. It is however super cheapass, and does not rely on rare, expensive or horribly toxic metals. It's fine for bulk storage.

    --
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  11. Temperature chart? by synaptic · · Score: 2

    I'm curious how these cells perform in cold weather conditions.

    I use 12VDC lead-acid SLA batteries on a mountain top for a wireless repeater but those are like 0.05kw/kg and $280-300/ea. Getting heavy batteries up the mountain can be extremely challenging (think snowshoes uphill in 5-6ft of snow carrying a 100lb replacement battery). I'm also at the 49th parallel so winter peak solar is like 3 hours/day and you need a large buffer in case it is effectively zero hours of solar for days in a row while keeping your radios up 24/7.

    Something like this would be great for me since it's something like 1500x more energy dense by weight... That is, if it can survive cold weather, or with a heater it is still an effective alternative.

    1. Re:Temperature chart? by drinkypoo · · Score: 3, Insightful

      Something like this would be great for me since it's something like 1500x more energy dense by weight... That is, if it can survive cold weather, or with a heater it is still an effective alternative.

      Put them in a vault in the ground, which is at a perpetual fifty degrees. (insulate the sides, but put the bottom in ground contact.) It will increase the cost of initial construction, but it may be worth it.

      --
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  12. On the other side Samsung Galaxy 7... by ctrl-alt-canc · · Score: 2

    ...is busy transforming your high performance battery (and smartphone) into junkyard scrap!

  13. Re:Annodize iron? by tlhIngan · · Score: 2

    Annodizing aluminum results in a converted surface layer of Aluminum oxide. Just leaving a clean Aluminum plate out on your table causes a slow buildup of Aluminum oxide.

    To put an Iron oxide layer on steel, just put your steel plate on wet grass and leave it there until it is rusted to suit.

    The oxidation of Aluminum is practically instantaneous - and it's hard. Oxidation of iron happens much slower, and it's very soft and flakes off, exposing more iron for oxidation.

    Aluminum oxide does not flake off, which is why aluminum doesn't really degrade.

    That said, if you put a bit of lithium on aluminum oxide, you will see the aluminum "melt" away because the lithium causes the aluminum oxide to fail and exposes fresh aluminum for exidation. It's one reason why lithium is controlled on aircraft - raw lithium will react and destroy the plane.