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A New Process Turns Sewage Into Crude Oil (newatlas.com)

Big Hairy Ian shares this report from New Atlas: The U.S. Department of Energy's Pacific Northwest National Laboratory has found a way to potentially produce 30 million barrels of biocrude oil per year from the 34 billion gallons of raw sewage that Americans create every day... [T]he raw sewage is placed in a reactor that's basically a tube pressurized to 3,000 pounds per square inch and heated to 660 degrees Fahrenheit, which mimics the same geological process that turned prehistoric organic matter into crude oil by breaking it down into simple compounds, only...it takes minutes instead of epochs... The end product is very similar to fossil crude oil with a bit of oxygen and water mixed in and can be refined like crude oil using conventional fractionating plants.
After six years of development, they've licensed the process for a $6 million pilot plant that's expected to launch in 2018.

28 of 181 comments (clear)

  1. Neat that it's possible, but insignificant by ShooterNeo · · Score: 5, Insightful

    The USA burned through 7000 million barrels of crude oil in 2015, so 32 million from sewage conversion is just a rounding error. Also, since the sewage comes out at many disparate locations across the country, building one of these plants at every sewer plant might not even be worth the hassle.

    1. Re:Neat that it's possible, but insignificant by guruevi · · Score: 3, Insightful

      It's almost half a percentage and it takes care of the sewage problem. It seems the process is simple enough that having one near a large city might be both useful and cheap, perhaps even farms could find it useful. Hopefully we can eventually get off crude for all our energy needs and all sorts of biodiesels might make up where oils are still necessary.

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    2. Re:Neat that it's possible, but insignificant by Cederic · · Score: 3, Insightful

      the end of oil as we know it is less than 20 years away

      That was true when I was at school in 1980 and learned the word conservation.

      Fucking bullshit back then too.

    3. Re:Neat that it's possible, but insignificant by Dutch+Gun · · Score: 2

      You realize that *eventually* we'll probably need to synthesize various sorts of hydrocarbon-based fuels, right? Our natural supplies aren't going to replenish themselves or last forever, and there isn't a viable fuel replacement for some types of applications, like aviation or boating.

      Besides which, we need to process our sewage anyhow. Why not turn it into something useful? Certainly worth a test plant to see how well it can work.

      --
      Irony: Agile development has too much intertia to be abandoned now.
    4. Re:Neat that it's possible, but insignificant by HiThere · · Score: 3, Insightful

      Actually, I suspect that heavy metals would be easy to extract from "your biocrude". At least after it had been cracked into volatiles. This would mean that the residue would be rich in heavy metals, quite possibly rich enough to compete with ores. The problem with heavy metals in sludge is that the grade of the ore is too poor, but if you take, say, 75% of the non-heavy metals away you've improved the ore remarkably. (And even if the ore is still unprofitably poor, at least you've decreased the volume you need to deal with by a LOT.)

      --

      I think we've pushed this "anyone can grow up to be president" thing too far.
    5. Re:Neat that it's possible, but insignificant by Gavagai80 · · Score: 3, Insightful

      In 20 years, if not taxed, oil will probably be cheaper than it is today thanks it becoming much easier to access in the arctic.

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      This space intentionally left blank
    6. Re:Neat that it's possible, but insignificant by ShanghaiBill · · Score: 5, Insightful

      The USA burned through 7000 million barrels of crude oil in 2015, so 32 million from sewage conversion is just a rounding error.

      If you need to walk a kilometer, each step is only 0.1% of that distance, so there is obviously no point in taking a step. Thus, walking a kilometer is impossible.

    7. Re:Neat that it's possible, but insignificant by Maxo-Texas · · Score: 2

      It's going to be expensive to maintain that pressure and that temperature.

      But what people miss is that the half a percentage point reduces demand for the most expensive oil.

      Say Oil is produced at
      $10 a barrel (19.5%)
      $24 a barrel (10%)
      $40 a barrel (40%)
      $50 a barrel (30%)
      $65 a barrel (0.5%)

      The price for every barrel of oil will be $65 a barrel (out side of some hedging contracts).
      So if you can reduce demand for oil by just half a percent, the price for every barrel of oil will drop to $50 a barrel.

      Of course that sets off a all kinds of feedback loops (lower prices means less new wells means as old wells dry up the price goes back up again). But with increasing conservation, use of alternative fuels, and processes like this we could hold oil at $50 a barrel (adjusted for inflation) for the next decade.

      --
      She was like chocolate when she drank... semi-sweet at first and then increasingly bitter.
    8. Re:Neat that it's possible, but insignificant by FatdogHaiku · · Score: 2

      But but but technology will solve all our problems! 3D printers! Elon Musk! Mars colonies!

      No, butt butt butt technology...

      --
      You have the right to remain sentient. If you give up the right to remain sentient, you will be elected to public office
    9. Re:Neat that it's possible, but insignificant by Charcharodon · · Score: 4, Interesting
      That is the same argument people use to not pick up a penny. Until you do the math.

      To stoop down and pick up a penny takes 1 sec. $.01 for 1 sec is equivalent to $36 per hour pay for 1 second.

      I here the same argument for nickels ($180 per hour), dimes ($360 per hour), quarters ($900 per hour), dollar bills ($3,600 dollars per hour), 5 dollar bills ($18,000 per hour). People couldn't be bothered unless we were talking about $20 laying on the ground. ($72,000 per hour).

      So let's see 32 million barrels of oil of sewage from 34 billion gallons of sewage. So typical smaller city for a year. (New York produces for perspective 474B gallons per year) 32 million times $44 dollar on the barrel. $1.34 BILLION dollars. (New York would net $18.6B per year vs their $78B budget. Doubt they would be interested.) Yeah I can't think of too many cities that would like those kinds of numbers added to their tax base, considering most cities OWN all the sewage by way of public utility and just already happen to be collecting it and oh yeah already fork out truck loads of money to get rid of it.

      Not worth doing you say? Dumb idea you say?

    10. Re:Neat that it's possible, but insignificant by Anonymous Coward · · Score: 2

      Incorrect. This does not take care of the sewage problem. It doesn't use the actual wastewater; instead it uses the sludge which is output as a byproduct from a conventional wastewater treatment plant. So you still need to have an entire wastewater treatment plant like we have now, and this just handles the sludge the plant produces.

      Right now sludge is dewatered and partially sterilized and then goes to (typically) one of two places: either it is sent to a landfill to be used as cover (it is not the trash, it is what they use to cover the trash; otherwise they use dirt), or it goes through additional sterilization and is used as fertilizer on farms or is sold as fertilizer at retail.

      The new process would still need a wastewater treatment plant to produce the sludge (and, you know, to treat the wastewater), and it would still need a dewatering facility to partially dry out the sludge. The only thing that changes is that you process the sludge into fuel instead of fertilizer.

    11. Re:Neat that it's possible, but insignificant by Bender0x7D1 · · Score: 2

      Actually, it did happen.

      We have had to move offshore, with its inherent risks, and switch to tar sands and oil shale, which are lower grade and harder to process. Plus, we have moved a lot of power generation from burning oil to natural gas that we are getting from fracking.

      So, oil "as we knew it" ended. We have just found ways of compensating. However, we have always known about those sources and known that, at a certain price, they became viable. Now, we are already into those reserves and haven't found anything new for when those run out.

      --
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  2. Article full of shit by Tablizer · · Score: 5, Funny

    ...in a good way

    1. Re:Article full of shit by Anne+Thwacks · · Score: 2
      We need to prepare ourselves for "peak shit" ...

      Oh, wait, so long as we have politicians, energy will be cheap.

      Now we finally know how Trump will make America rich again!

      --
      Sent from my ASR33 using ASCII
  3. That sounds like a lot of power to make oil by bugnuts · · Score: 2

    It sure sounds like it's not a cost effective way of making oil, but it might be very cost and space effective in sewage treatment.

    It would be carbon neutral, very fast in comparison to traditional treatment, and sounds like there's no methane release (an issue in normal sewage treatment). If they can separate it on site, they can use the fuel generated to power the plant.

    1. Re:That sounds like a lot of power to make oil by perpenso · · Score: 2

      It doesn't sound to me like this is a part of any carbon cycle

      Atmosphere -> Plant -> Human -> Fuel -> Atmosphere
      Atmosphere -> Plant -> Animal -> Human -> Fuel -> Atmosphere

  4. Bergius process? by mbone · · Score: 4, Informative

    Sounds a lot like the German Bergius process to convert coal to oil (which largely kept Nazi Germany running in World War II). That ran at ~500 C and ~50 MegaPascals; although it ran on coal, what it really did was hydrogenate carbon into oil. I suspect that they have just adopted this for use on carbon-rich garbage. I also suspect it will be tough to make a profit on it, at least at the present price of fuel oil and gasoline.

  5. Re:19 Million bbls per day now by fustakrakich · · Score: 2

    Yeah, but the sewage is gone... Isn't that a good thing? Besides we can also extract the water. Kill two birds with one turd.

    --
    “He’s not deformed, he’s just drunk!”
  6. Oil and internal combustion are not the problems by perpenso · · Score: 5, Insightful

    Yeah cuz we really need more oil OK??

    Oil and internal combustion engines are not the problems. The problem is a fuel that is made from sequestered carbon, carbon not part of the current atmosphere. If the fuel is made from carbon already in the atmosphere it does not necessarily contribute to climate change. Only introducing additional carbon contributes to climate change.

    The preceding is more apparent when the carbon is coming out of the atmosphere directly, for example when bacteria/algae/etc create the fuel. Of course when the carbon is coming out of a "solid" there could very well be a problem, it was "sequestered" and not part of the atmosphere. However that is only looking at one "step". It seems there are two paths for that "solid". (1) Atmosphere -> Plant -> Human and (2) Atmosphere -> Plant -> Animal -> Human. So perhaps there is no net carbon gain?

  7. Ridiculously inefficient by Teppy · · Score: 3

    If the summary is correct, to make a single barrel of oil you must process 34B*365/30M=413,666 gallons of sewage? Hard to imagine this being remotely cost effective.

  8. Actually there might be some gain by perpenso · · Score: 2

    32 million from sewage conversion is just a rounding error.

    Or a drop in the bucket.

    since the sewage comes out at many disparate locations across the country, building one of these plants at every sewer plant might not even be worth the hassle.

    It depends entirely on the size and complexity of the plant. Plus fuel production may not be the only benefit. This new system also replaces whatever the current treatment and processing system is. There might be some sort of gain there.

  9. An old process turns sewage into natural gas by drinkypoo · · Score: 2

    You put the sewage into a bag, you tap the bag, you use a membrane to separate the methane, you compress it and it has many uses.

    For a fancier bag, use AIWPS.

    To replace gasoline, use Butanol.

    To replace diesel fuel, use "green diesel" — not transesterified biodiesel, but you actually use a fractional distillation column to "crack" waste fats as you would petroleum. It has none of the usual problems of biodiesel, namely acidity or a high gel point.

    HTH, HAND

    --
    "You're right," Fisheye says. "I should have set it on 'whip' or 'chop.'"
  10. Sounds like a load of crap to me! by IHTFISP · · Score: 2

    Just sayin'. ;-)

    --
    Error: NSE - No Signature Error
  11. New?? How about Thermal Depolymerization.. by Daemonik · · Score: 4, Informative

    There's been a pilot plant for the process since 2004 in Carthage Missouri. Last reports were that it was running at a loss, but it did successfully turn sewage and offal from meat processing plants into crude oil.

    Link

  12. Re:Oil and internal combustion are not the problem by nadaou · · Score: 2

    I don't disagree, but keep in mind that the production of fertilizer is a major consumer of fossil hydrocarbons.

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    ~.~
    I'm a peripheral visionary.
  13. Re:Oil and internal combustion are not the problem by Jumperalex · · Score: 3, Informative

    True, which is what makes this process attractive.

    Atmosphere -> Plant -> Fuel: More plants need to be grown using more fertilizer and possibly replacing food crops

    Atmosphere -> Plant -> Human -> Sewage -> Fuel or
    Atmosphere -> Plant -> Animal -> Human -> Sewage -> Fuel: means there is no point in growing more plants because humans are only going to eat so much of it to produce the sewage waste needed for the process.

    That is the benefit of this, over other processes that claim to leverage current waste as the feed-stock. It isn't practical to generate more sewage to feed the beast ... unless you envision a Matrix like poo farm ;-) Put another way, the sum total of all human digestive systems can be counted on to produce sewage feed-stock without fail (it just needs to be collected) but it isn't subject to scaling it up beyond how much we all poop.

    The counter example of course being Cellulosic fuel processes which can be fed by the current remnants of human activity BUT ALSO by intentionally growing more cellulosic fuel crops (like sugarcane, switchgrass, etc) using more fertilizer and possibly supplanting food crops. It would be silly to not leverage cellulosic waste, but there needs to be effective policy to make sure we don't do more harm than good as farmers start deciding what crops to plant.

    --
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  14. Animal Waste is Also a Major Source of Methane. by robbak · · Score: 2

    Normal disposal of placing the waste into a pond really encourages anaerobic bacteria, which produce methane, which is an important greenhouse gas.

    Any handling method that prevents that is a nice plus. Even if it converts it to CO2 instead. If they capture the energy and use it to replace fossil fuels - hey, big plus.

    --
    Prediction for end of Universe #42: Fencepost error in Quantum_bogosort.cpp
  15. Re:Oil and internal combustion are not the problem by bwcbwc · · Score: 2

    More accurately, as we increase our use of renewables, this will satisfy an increasing amount of our consumption. And as other posters have indicated, traditional methods of treating sewage release lots of greenhouse gases anyway. I do have to question how much energy comes out of this vs. all the energy that gets put in by both the conversion process and the refining process.

    Maybe this will satisfy the needs for petroleum-based lubricants when most of our fuel needs are met by other methods.

    --
    We are the 198 proof..