Samsung Note 7 Investigation Will Blame 'Irregularly Sized' Batteries and Manufacturing Flaws, Says WSJ (theverge.com)
Samsung's official investigation into the cause of widespread faults with the Galaxy Note 7 will blame "irregularly sized" batteries and manufacturing faults, according to a report from The Wall Street Journal. The company is set to announce the results of its inquiry this weekend, but the WSJ claims to have revealed its conclusions early, citing information from "people familiar with the matter." From the report: The WSJ says Samsung hired three independent "quality-control and supply-chain analysis firms" to conduct its investigation, with these firms concluding that two separate faults affected the Note 7. The first fault relates to devices that used batteries made by Samsung subsidiary Samsung SDI. These batteries didn't fit inside the phone properly, which led to overheating and, in some cases, explosions. When reports of the Note 7 fault first emerged last August, executives initially believed the problem was confined to these particular devices. In response, they increased production of the Note 7 using batteries made by Hong Kong-based firm Amperex Technology. According to the official investigation, this rush to ensure there was an adequate supply of Note 7 devices for the market led to the second fault -- with the increased pressure on production creating unknown "manufacturing issues."
That's what she said
Well this is definitely an argument in favor of having some modular components inside of compact electronics like phones. It's understandable that the old PC model with sockets for the electronic parts like memory and microprocessors is not practical in miniaturized devices this small, but it definitely makes sense for devices like batteries, which are not nearly so integrated into the electronics as many other devices, to be removable.
Had the batteries been removable, Samsung could have recalled these units by correcting battery manufacturing problems and then shipping batteries to the carriers to distribute via store, or directly to consumers in cases where the store might not be an option.
A couple of coworkers had these phones and basically used them until they were bricked, they loved them so much. A lot of people would have been much less unhappy if a simple battery swap had been an option.
Do not look into laser with remaining eye.
the decision to dump the removable battery really was as brain-dead as it looked.
So they had no freaking design margin?
And their internal regulatory people did not have the intelligence (or their product safety engineers were cowards) to design proper Type Tests?
I work in print
Certain professions (architects and some flavors of engineer) have a bad habit of giving very very specific dimensions, like to within 10um over ~1m which promptly get ignored. Not only are they unimportant and unatainable, but the substrates themselves aren't anything like that dimensionaly stable. Sometimes when I point this out to them they get a little bit upset, and give the impression that they feel I am some sort of slap-dash cowboy who couldn't give a fuck about their requirements.
Now my understanding of prismatic lithium cells is that they are made my laminating foil and plastic together, and then rolling it up into a battery, I'd guess that this is quite a repeatable process but not uber-precise when it comes to finished size. Combine this with the electrodes tendency to expand and contract with charge / discharge cycle then all you need is one over optimistic design engineer to spell disaster.
I don't want an super thin phone, why not make it bit bigger to have an better battery / one you can swap!
How much blame is Samsung placing on their: - Engineering dept which should have reviewed the specs for battery. - Vendor management group (which is probably Engineering) which should have overseen the battery and made sure the vendor built it to specs and tested it to specs. - QA Dept which should have verified those specs and tested the hell out of the product? There's plenty of blame to go around.
I actually started going out of my way to ask around among people that I run into (at meetings, conferences, etc) whether they want slimmer phones. Even the markedroids didn't give a shit.
Who the hell wants those phones thinner? Nobody I know cares. Yes, we don't want the inch-thick bricks from the 1990, no doubt about this, but phones have been "thin enough" for well over 5 years now.
We used to have a Bill of Rights. Now, with the rights gone, all we have left is the bill.
I don't understand why they can't admit it was a design flaw that didn't account for the expansion of the battery pack by using far too tight tolerances. If they don't recognize the problem it will happen again.
I've got upwards of $1000USD to spend on my next phone. It will not be spent on any device which has a battery glued in.
Wany my money, Samsung? Stop gluing batteries into your flagship phones.
A government is a body of people notably ungoverned - AC
Your $1000 is insignificant to Samsung.
People, in general, don't care about swappable batteries. Battery life of modern smartphones are long enough for almost all users. If you really need more battery life you could use an external powerbank. The days of swappable batteries are gone and they sure are not coming back.
If they would just make some thicker phones then they could finally make some money.
They just didn't make the decision that you wanted the to make.
Instead of placing the battery inside the handset, make a handset that just has a connector on it (wouldn't have to be a bulky, thick connecter like the USB series, could be done in any number of ways, including contacts on the back.
Open up the design, then let case manufacturers include batteries in their cases, since people overwhelmingly use cases anyway. Now the phone is very thin, so the case can be thicker to accommodate a battery.
Consumers needing long, long battery life can choose a wacky big case. Consumers needing very little battery life can choose a case with a battery that gets them close to current thickness levels. Need a new battery? Replace your $60 case instead of your $700 phone. Going on vacation? Get a fat silicone case with a fat, fat battery in it, just for the trip.
STOP . AMERICA . NOW
Putin had them sabotaged as he knows that only democrats would buy android phones, thus trying to cut off all the communication.
Do not look at laser with remaining good eye.
My understanding is that most of the Samsung batteries are made in Korea when the products are exported globally. China-only products are made — and correct me if I am wrong —in China. Apparently Samsung has started making batteries elsewhere such as Viet-Nam. I'd be curious to see where the problem happened. If it was only in one plant, particularly a new one, that's unfortunate but not as bad as batteries going sour from multiple locations. That would indicate broad, deeply rooted issues in their engineering and QA.
---- The above post was generated by the Turing Institute. Maybe.
When were consumers given the choice of buying a slightly fatter S7 with a bigger, safer battery?
When were iPhone 7 consumers given that decision?
You are welcome on my lawn.
Or you can make your own--those are your choices with pretty much every single product in the world.
Build in a battery on a slim phone that covers the typical user, and then allow people to purchase a case that makes their phone thicker with a larger battery.
The exact same symptom caused simultaneously by two completely different process failures?
Greg House disappproves.
(-1: Post disagrees with my already-settled worldview) is not a valid mod option.