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People Are Using Recycled Laptop Batteries To Power Their Homes (vice.com)

New submitter gooddogsgotoheaven writes: DIY Powerwall builders from around the world are harvesting old laptop batteries and turning them into powerful batteries capable of supplying energy to their entire homes. "It's the future. It's clean, simple, efficient and powerful," Jehu Garcia, one of the most popular powerwall builders, told me. He and people like him are deciding for themselves what the future of alternative energy will look like, instead of waiting for technology companies to shape it for them. "The end result is being able to rely on something I not only built myself but understand the ins and outs of to power some or all of my electricity in my home. That is inspiring," Joe Williams, another powerwall builder, told me.

96 of 157 comments (clear)

  1. IDTS by Frosty+Piss · · Score: 4, Insightful

    Jesus. Nope, nope, nope. Dying in a fire isn't my preferred way to go.

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    1. Re:IDTS by Captain+Splendid · · Score: 4, Interesting

      Meh, you build yourself a little block shed separated from your house. Problem solved.

      --
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    2. Re: IDTS by Anonymous Coward · · Score: 1

      I could say the same about car tinkerers. Gasoline is flammable as fuck.
      And I find that the average intelligence among those who like to tinker with electricity is higher than that among those who like to tinker with cars.

    3. Re: IDTS by arkane1234 · · Score: 2

      Fires bad, mmmm'kay?
      Fire burns and stuff.

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    4. Re: IDTS by rickb928 · · Score: 1

      And the coming wave of cars to tinker with that have THREE batteries. In different places.For different purposes.

      Great fun. Next, sourcing new dash screens in 14 years

      --
      deleting the extra space after periods so i can stay relevant, yeah.
    5. Re:IDTS by sycodon · · Score: 4, Insightful

      I have had more than double the number of batteries for my laptops than I have had laptops.

      Battery lifetimes seem to be about a third of the computer.

      Where are they getting perfectly good batteries that are "recycled"?

      --
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    6. Re:IDTS by Athanasius · · Score: 4, Interesting

      That was also my first thought, before I read TFA. Searching on 'safe' in it I find these quotes, and it's not all the hits:

      Gathering enough batteries is only the first step to building a DIY powerwall. Every cell then has to be tested—not all are safe enough to be used, several hobbyists told me. Lithium-ion batteries have a limited lifespan: Some laptop batteries harvested end up having too little capacity to be used.

      Most hobbyists I spoke to said they don't keep their powerwalls inside their homes for safety reasons or to comply with local regulations.

      One of the most frequent topics that came up in my conversations with powerwall makers was safety. Fusing together hundreds of recycled lithium-ion batteries is dangerous, and could cause a fire if done incorrectly.

      On the DIYpowerwalls forum, there are dozens of threads dedicated to preventing these massive, homemade electronic devices from catching ablaze. YouTube too is littered with videos warning powerwall builders that their projects are unsafe.

      DIY powerwall makers often aren't engineers or electricians. Most, including the most popular—like Jehu Garcia—lack formal training altogether. But they remain mostly unfazed by safety concerns, and said that more recently, makers have pushed each other to engineer more safeguards into their rigs.

      So, there is definitely some caution here, and awareness that such pre-used batteries may not be useful enough due to low charge levels.

    7. Re:IDTS by gweihir · · Score: 1

      If these people were doing that, fine. They are not. They put these battery packs right in their homes.
      They are amateurs with no idea of risk management or statistics and often only passing EE skills.

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    8. Re: IDTS by 93+Escort+Wagon · · Score: 1

      That's why you don't work on your car in your living room.

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    9. Re:IDTS by Gr8Apes · · Score: 1

      Only double? You must not be running Dell's (new battery every year, unless you're saying you only keep your laptops 2 years)

      --
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    10. Re: IDTS by PolygamousRanchKid+ · · Score: 3, Funny

      That's why you don't work on your car in your living room.

      Well, for some of us folks . . . that rusty Chevy up on cinder blocks on the front lawn IS the living room . . .

      --
      Schroedinger's Brexit: The UK is both in and out of the EU at the same time!
    11. Re:IDTS by PolygamousRanchKid+ · · Score: 2

      Meh, you build yourself a little block shed separated from your house.

      Yeah, that's what the Nuclear Boy Scout did.

      Maybe we should encourage more folks to skip those dangerous batteries, and go straight for their own private nukes . . . ?

      --
      Schroedinger's Brexit: The UK is both in and out of the EU at the same time!
    12. Re: IDTS by Anonymous Coward · · Score: 2, Interesting

      They're not perfectly good. Most often, one group of cells is dead, but the others are fine. Sometimes all are fine, but so out of balance that the electronics cannot rectify it. Sometimes they are worn and don't have enough capacity for a portable application. And sometimes all cells are fine but the electronics is faulty.

    13. Re:IDTS by chispito · · Score: 2

      If these people were doing that, fine. They are not. They put these battery packs right in their homes. They are amateurs with no idea of risk management or statistics and often only passing EE skills.

      And yet from TFA:

      Most hobbyists I spoke to said they don't keep their powerwalls inside their homes for safety reasons or to comply with local regulations.

      --
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    14. Re:IDTS by gweihir · · Score: 1

      Most hobbyists I spoke to said they don't keep their powerwalls inside their homes for safety reasons or to comply with local regulations.

      And then you look at the pictures in the article...

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    15. Re:IDTS by VeryFluffyBunny · · Score: 1

      Yay, home fireworks! :) https://www.youtube.com/result...

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    16. Re:IDTS by AmiMoJo · · Score: 4, Informative

      Laptop batteries are made up for several individual cells. Often only one or two cells die, and the rest are fine. Take the pack apart, test each cell and discard the duff ones.

      This happens because cheap cells have variable quality, and because heat kills batteries but tends to be very uneven in a laptop, mostly on one side where the CPU is.

      Between old laptop batteries and old power tool batteries, and even written off cars, you can get a nearly infinite supply of very cheap/free LiPo cells that just need disassembling and testing.

      --
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    17. Re: IDTS by zilym · · Score: 1

      Indeed. From my own personal disassembly, inspection and testing of both laptop battery packs and power tool battery packs, I'd say the laptop battery packs are engineered to fail. The Ryobi Li-Ion power tool battery packs I've had show far more advanced circuitry inside of them to maintain perfect charge balance between all 5 cells used in series. I've used my Ryobi packs heavily for years and have never had any completely shutdown -- only degrade in charge run-time slowly over time.

      Laptop batteries on the other hand, only have enough circuitry in them to MONITOR the charge balance between the 5 cells in series, with little or nothing to MAINTAIN charge balance between cells. When the individual cells inside become unbalanced too far, the battery pack circuitry shuts down the entire laptop battery pack from use, even if all of the cells inside are still perfectly fine. Yes, that's right, even if the cells are perfectly fine.

      For example, one Lenovo laptop I got came with a dinky 5S1P laptop battery that I used very sparingly -- always used my laptop on AC power with the battery only for avoiding reboot when I needed to move the laptop from room to room. I even used the power settings to initiate charging from below 80% rather than constantly maintaining 100% charge state. A year or two later with less than 20 total accumulated charge/discharge cycles -- the laptop would not take a charge at all any more. After taking the battery pack apart, found one cell that was below the 3.0V threshold that apparently trips the pack's "engineered to fail" trigger. After carefully cutting the cells out and charging them individually, ALL cells held a charge perfectly fine and that one that was below 3.0V initially turns out to be the strongest cell of the pack (largest mAh charge capacity).

      Now obviously, most failed laptop battery packs are going to have much more heavily used batteries than my example, but MANY packs are still going to have some usable batteries inside given how the crappy laptop battery circuitry works. Capacity will be lower and internal series resistance will be higher for heavily used batteries, but if you collected enough of them to put less work demand on each cell than they were initially used for, you CAN get many more years of use out of them.

      As with all Li-Ion batteries (new and old), beware of the potential for catastrophic failure (fire, fire, FIRE). Dentrites can form internally and cause a short, resulting in thermal run away. Misuse can also lead to problems. BEWARE, FIREBREATHING DRAGONS BE HERE.

    18. Re:IDTS by fustakrakich · · Score: 1

      I don't know. Disassembling a Li-Ion battery pack is a little like disarming a bomb. Get some thick plexiglass to protect yourself :-)

      For stationary use, you can't go wrong with NiFe batteries. You just need lots of space, and maybe your own forklift...

      --
      “He’s not deformed, he’s just drunk!”
  2. Not that I know about electricity by keith_nt4 · · Score: 4, Insightful

    But this seems to be a really, really bad idea. Just on the face of it.

    --
    "UNIX is very simple, it just needs a genius to understand its simplicity." -Dennis Ritchie
    1. Re: Not that I know about electricity by Anonymous Coward · · Score: 1

      If you did know about electricity, you would know (or know how to learn) which parts of the idea are bad and how to avoid or minimize the dangers.

    2. Re:Not that I know about electricity by Mr+D+from+63 · · Score: 2, Insightful

      Nothing wrong technically if you know what you are doing, but I question the value return on all the effort and cost including the lifetime and maintenance requirements considering you are starting with used batteries many of which are already in the late aging phase. It seems to lean more toward enthusiast and hobby value than it does practical value. And that's OK.

    3. Re: Not that I know about electricity by keith_nt4 · · Score: 3, Insightful

      Good thing I have slashdot commenters to know this stuff for me. So ya. What guy this said...

      by burtosis ( 1124179 )
      The problem with using laptop batteries is not the batteries, the tesla uses them. The problem is the smart battery circuitry needed to monitor currents and voltages, balance cells, thermally monitor strings (or ideally individual cells), gas gauge, and safely disconnect problem cells from the system. The major advancement in the tesla is the amazing cooling/heating system and the ability to rewire itself to stop using problem cells. Simply wiring up a bank of unmonitored cells is a disaster waiting to happen. The vast majority of home hobbiests lack the knowledge and wherewithal to implement proper battery safety. The packs in the stock photos, if lithium cells, are a disaster in the making. Disclaimer: have designed smart battery circuits for lithium batteries used in actual products.

      --
      "UNIX is very simple, it just needs a genius to understand its simplicity." -Dennis Ritchie
    4. Re:Not that I know about electricity by thegarbz · · Score: 1

      But this seems to be a really, really bad idea. Just on the face of it.

      My friend cut himself sharpening his knife the other day. On the face of it, pretty much everything seems like a bad idea if you have no idea what you're doing.

    5. Re:Not that I know about electricity by AmiMoJo · · Score: 1

      You would be surprised how many good cells get thrown away. Often one cell in a pack dies and the whole pack is discarded, despite the rest of the cells having plenty of life left in them.

      Written off cars are another source of well maintained, barely used cells - a Nissan Leaf 24kWh pack will easily do 200k miles with 20% capacity loss even with constant rapid charging and 100% top-offs, so one with 40k miles that gets written off is going to have a lot of cells with a lot of life left in them.

      --
      const int one = 65536; (Silvermoon, Texture.cs)
      SJW, n: "Someone I don't like, and by the way I'm a fuckwit" - AC
  3. And how much is your fire insurance premium? by Anonymous Coward · · Score: 1

    Just asking...

  4. Other sources of cheap batteries by Andrew+Lindh · · Score: 5, Funny

    I think there's a huge stash of "almost new" Samsung Galaxy Note 7 batteries that aren't being used now.

    1. Re:Other sources of cheap batteries by 93+Escort+Wagon · · Score: 4, Funny

      I think there's a huge stash of "almost new" Samsung Galaxy Note 7 batteries that aren't being used now.

      I've got a few crates of them stored away for winter. It's gonna slash my heating bill by 70%!

      --
      #DeleteChrome
    2. Re:Other sources of cheap batteries by asicsolutions · · Score: 1

      They'll look particularly nice around the holidays. Just install them in your fireplace and gather the family around. Chestnuts roasting on the Galaxy Note 7 open fire...

    3. Re:Other sources of cheap batteries by roc97007 · · Score: 1

      If you can get past the smell.

      --
      Oliver's law of assumed responsibility: If you're seen fixing it, you will be blamed for breaking it.
    4. Re:Other sources of cheap batteries by 93+Escort+Wagon · · Score: 1

      I work in IT - I got used to bad smells long ago.

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    5. Re:Other sources of cheap batteries by __aaclcg7560 · · Score: 1

      Be sure to store unused Samsung batteries in fire-proof and explosion-proof storage bags.

    6. Re:Other sources of cheap batteries by HumanWiki · · Score: 1

      I think there's a huge stash of "almost new" Samsung Galaxy Note 7 batteries that aren't being used now.

      Just surround them with thermoelectric generating materials and you'd do fine... Hell, you'll probably get a credit back from the local utility company.

    7. Re:Other sources of cheap batteries by roc97007 · · Score: 1

      If the smell you've gotten used to is smoke escaping from batteries, someone is doing something wrong.

      --
      Oliver's law of assumed responsibility: If you're seen fixing it, you will be blamed for breaking it.
  5. Subject: Fire by Anonymous Coward · · Score: 1

    Dear Sir/Madam, I am writing to inform you of a fire that has broken out on the premises of 123 Cavendon Road... no, that's too formal.

    [deletes text, starts again]

    Fire - exclamation mark - fire - exclamation mark - help me - exclamation mark. 123 Cavendon Road. Looking forward to hearing from you. Yours truly, Maurice Moss.

  6. They're full of 18650's. by Anonymous Coward · · Score: 1

    I run my flash lights, USB battery packs, and e-cigarette with 18650 cells salvaged from old laptop batteries. And working in IT gives me an unlimited supply of them.

    Of course, like fryer oil, they won't be free once enough people find a use for them.

    1. Re:They're full of 18650's. by CrashNBrn · · Score: 2

      High drain 26650's are the real schnizzle at about 5 bucks each.

  7. You'll shoot your eye out kid! by the_skywise · · Score: 1

    heh...

  8. Lithium batteries are not to be taken lightly by stikves · · Score: 4, Informative

    They are very power efficient, and also very dangerous:

    - Overcharge it too much: boom
    - Drain it completely, and then try to charge: boom
    - Puncture: boom
    - Overheat: boom
    - Make your own battery with cells you found around, and not use a good controller: boom, boom, boom

    Of course it is possible to use lots of cheap batteries, with a very good controller system. This is what Tesla does for its current cars. However the system needs to monitor each cell and pack, and have safety precautions to disconnect them if them become faulty.

    Basically, do not try this at home.

    1. Re:Lithium batteries are not to be taken lightly by Anonymous Coward · · Score: 1

      Basically, do not try this at home.

      So, I can still power my home with it, right?

    2. Re:Lithium batteries are not to be taken lightly by rickb928 · · Score: 2

      - Overcharge - Good charging apparatus.
      - Drain it completely - Good charging apparatus and battery management, as noted in the article.
      - Puncture - Stop puncturing your powerwall cells, please, just as you don't twist off the natural gas connectors to see want's inside. Darwinian problem.
      - Overheat - battery management, and a thermostat
      - Make your own battery with cells you found around, and not use a good controller - yeah, doing it right is pretty much a Darwinian problem.

      --
      deleting the extra space after periods so i can stay relevant, yeah.
    3. Re:Lithium batteries are not to be taken lightly by PolygamousRanchKid+ · · Score: 1

      - Drain it completely, and then try to charge: boom

      Great, now that Slashdot knows this, "Da Terrorists" knows it as well.

      And the USA government will know it, and WILL ban laptops on flights.

      --
      Schroedinger's Brexit: The UK is both in and out of the EU at the same time!
    4. Re:Lithium batteries are not to be taken lightly by burtosis · · Score: 2

      Basically, do not try this at home.

      So, I can still power my home with it, right?

      Yes you could but it's like giving a 4yr old the controls to a 20 ton front end loader in your backyard. I'd rather a trained professional operate something capable of demolishing my home in minutes but to each their own.

    5. Re:Lithium batteries are not to be taken lightly by Rick+Schumann · · Score: 3, Interesting

      You've got it pretty much covered; Li+ cells are finicky at best, you do anything to make them upset and they get very violent with you very quickly.

      The main problem with using used cells from old laptop batteries is that they're not all the same age and therefore you have no way of judging what their true capacity or overall health is. If you were linking up the actual packs they're in, and using the built-on microcontroller-based charge-discharge controller to manage each pack, then it would be reasonably safe, but dismantling them from random packs and assembling them into huge banks? You're asking for disaster to happen. The best you could do there would be to have a very sophisticated management controller(s) monitoring smaller banks of cells, disconnecting them at the first sign of failure of any single cell in that bank -- and also a automated fire-supression system that can handle a catastrophic failure, and perhaps an explosion-proof enclosure for all the banks of cells. Li+ cells may be ubiquitos at this point in time, but they're still far from Amateur Night to work with, especially in the huge quantities these guys (who, according to the article) are indeed complete amateurs. From what I know of it (and I worked somewhere where I did quite a bit of research into the subject of building Li+ battery packs), if they were buying new cells in those quantities, the manufacturer might insist on seeing their controller design(s) before accepting the purchase.

    6. Re:Lithium batteries are not to be taken lightly by WaffleMonster · · Score: 1

      Of course it is possible to use lots of cheap batteries, with a very good controller system. This is what Tesla does for its current cars. However the system needs to monitor each cell and pack, and have safety precautions to disconnect them if them become faulty.

      Yet they still catch fire and the same batteries used in vehicles are being used in power walls installed in homes.

      - Overcharge it too much: boom
      - Drain it completely, and then try to charge: boom
      - Puncture: boom
      - Overheat: boom
      - Make your own battery with cells you found around, and not use a good controller: boom, boom, boom

      Do all of these with lithium iron phosphate and worse case your battery turns into a paper weight.

      The problem in my view isn't cheap batteries and controllers as much as the industries love affair with inherently dangerous chemistries and hoping for the best.

    7. Re:Lithium batteries are not to be taken lightly by idji · · Score: 1

      now go and watch Jehu on youtube and see that he knows all of this very well.

    8. Re: Lithium batteries are not to be taken lightly by Rick+Schumann · · Score: 2

      Sure. When you start with nice new cells, but not with worn-out shitty old cells from old laptop battery packs. You're literally playing Russian Roulette when you do. You're underestimating what thermal runaway in a Li+ cell can cause; one internally shorted cell dumping it's entire charge can and will cause a cascade failure, setting off adjacent cells into thermal runaway also, which just continues until the entire bank is a fireball. Not. Worth. The. Risk.

    9. Re:Lithium batteries are not to be taken lightly by bongey · · Score: 1

      Well this could happen with ANY LI+ battery system, even the Tesla powerwall. Lithium batteries always have a fire risk compared to other battery types.

    10. Re:Lithium batteries are not to be taken lightly by Rick+Schumann · · Score: 1

      They're ignorantly taking a huge risk on the confidence of others who have managed to not have a fireball erupt in their garages. Sooner or later someone's house will burn down because of this.

    11. Re: Lithium batteries are not to be taken lightly by drinkypoo · · Score: 1

      I'd be a lot more worried about counterfeit cheap crap batteries than I would be about old batteries originally used by reputable vendors, once tested.

      --
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    12. Re:Lithium batteries are not to be taken lightly by tidepool · · Score: 1

      Ohh.
      Thanks for the heads up!

    13. Re:Lithium batteries are not to be taken lightly by Synon · · Score: 1

      Cows kill 22 people a year, they must be dangerous too right? I've built several battery packs using old laptop cells, so long as you monitor them (which literally everyone who uses these does) you will not have a problem. I've done destructive testing using all the tests you list, the result has always been less than spectacular. I expected hammering a screwdriver through a cell would give me a show, but they do little more than a little hiss and get warm to the touch. RC lithium pouches can be very explosive, modern 18650's from name brand laptops... not so much. Plus many of us take precautions like individually fusing each cell in addition to monitoring parallel strings of cells, worst that will happen is a cell will burn through a fuse. No offense, but you have no idea what you are talking about.

  9. Sounds good on the surface but by burtosis · · Score: 4, Insightful

    The problem with using laptop batteries is not the batteries, the tesla uses them. The problem is the smart battery circuitry needed to monitor currents and voltages, balance cells, thermally monitor strings (or ideally individual cells), gas gauge, and safely disconnect problem cells from the system. The major advancement in the tesla is the amazing cooling/heating system and the ability to rewire itself to stop using problem cells. Simply wiring up a bank of unmonitored cells is a disaster waiting to happen. The vast majority of home hobbiests lack the knowledge and wherewithal to implement proper battery safety. The packs in the stock photos, if lithium cells, are a disaster in the making. Disclaimer: have designed smart battery circuits for lithium batteries used in actual products.

    1. Re: Sounds good on the surface but by burtosis · · Score: 1

      We are looking at different photos, not sure which you even mean. I see dozens of batteries hard wired with heavy copper strips and short heavy copper wire in parallel, ones with lower internal resistance will be used disproportionately, there is no thermal monitoring or any way to remove one that Develops a short internally. FFS I have personally seen a fire almost burn down a building from loose lithium cells thrown stupidly in a box exactly as shown. Yes if one person does this crazy shit nothing bad may happen but as that number climbs past 10 the odds of at least one disaster approach 100% quickly.

    2. Re: Sounds good on the surface but by rickb928 · · Score: 1

      "dimensioned to melt"

      Functional equivalent: fuses. Problem solved.

      --
      deleting the extra space after periods so i can stay relevant, yeah.
    3. Re: Sounds good on the surface but by Rick+Schumann · · Score: 1

      Yeah, we're seeing the same things. The problem with banks like that, is that if one cell goes catastrophically south on you, it 'triggers' adjacent cells, and so on, into a cascading failure that takes out the entire bank, and maybe your house with it, as the whole bank dumps it's entire total charge into one big fireball. Not theoretical, either, I've seen video taken of this sort of failure occurring in a lab setting.

    4. Re: Sounds good on the surface but by gweihir · · Score: 1

      Most people do not understand risk and risk management as done in professional engineering. These people all have no formal EE training and some apparently have no formal training at all. Hence they probably feel pretty smart for "showing the professionals how it is done" and are completely unaware and would not understand anyways why the actual experts go to all that trouble needed to make this safe. They will find out by repeating the history they are unaware of.

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    5. Re:Sounds good on the surface but by networkBoy · · Score: 1

      IIRC every parallel element in a Li pack should be monitored and individually controlled, correct?

      so I can have 100 cells in 10 strings of 10 and would need 10 controllers* to monitor said pack.

      Then the parallel pack itself can be treated somewhat simply as a larger battery equivalent (e.g. if each of the hypothetical strings is 1Ah then I can treat the pack as a single 10Ah battery). The danger comes into play when cells are in parallel without protection, as then the stronger cell can actually damage the weaker cell in boundary conditions, leading to over depletion and over charging situations.

      *in this case controller is specifically:
      LV cutoff to prevent over depletion of string
      Charge current limiting
      HV cutoff
      possibly max current drain too.

      --
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    6. Re:Sounds good on the surface but by burtosis · · Score: 1

      IIRC every parallel element in a Li pack should be monitored and individually controlled, correct?

      so I can have 100 cells in 10 strings of 10 and would need 10 controllers* to monitor said pack.

      Then the parallel pack itself can be treated somewhat simply as a larger battery equivalent (e.g. if each of the hypothetical strings is 1Ah then I can treat the pack as a single 10Ah battery). The danger comes into play when cells are in parallel without protection, as then the stronger cell can actually damage the weaker cell in boundary conditions, leading to over depletion and over charging situations.

      *in this case controller is specifically: LV cutoff to prevent over depletion of string Charge current limiting HV cutoff possibly max current drain too.

      Close but no. As another poster pointed out a single failure in that parallel pack, if shorted causes a cascade like failure of every cell in parallel discharging at unsafe levels and likely results in a fire. If a cell goes high resistance or open the others have to work harder (supply more current per cell) to keep the same load and can be thermally stressed and fail by temperature overload - you need balanced cells with internal resistance and capacity to be nearly equal as imbalance likely from used random cells means one or two may be heavily overworked and others no so much. A single thermometer won't help. Plus your pack will have greatly reduced capacity from a single cell, because your pack will shut down when that parallel pack cuts off at LV (or thermal limits) prematurely. In well engineered packs it gets really fancy with much more than just low and high/voltage, charge/discharge current and low/high thermal limits.

    7. Re: Sounds good on the surface but by bestweasel · · Score: 1

      One of the photos looks like they were testing individual cells, a necessary process but tedious for more than a few.

      The thin wire in the bus bar video will fuse at about 10A so I guess that's the current protection for each cell though as each module can only be monitored as a unit, unless the fuse or the cell itself blows there's no way to find which of the 80 cells have failed without unsoldering them. All I've read says soldering to 18650 cells will damage them which makes me wonder how competent the guy is.

      For a fixed installation, the batteries could be immersed in an inert liquid for cooling and fire suppression.

    8. Re:Sounds good on the surface but by Areyoukiddingme · · Score: 1

      The problem is the smart battery circuitry needed to monitor currents and voltages, balance cells, thermally monitor strings (or ideally individual cells), gas gauge, and safely disconnect problem cells from the system.

      Fortunately Tesla says you can use their battery management system patents royalty free. I haven't read them, so I don't know if they're typical useless patent dreck or not, but at least in theory, there's detailed documentation on the industry-leading many-cell pack and its safety systems, which so far have proven to be fairly impressive. Even if it's only the typical hand-wavy description, it should at least provide a hint about how to handle all of those things you mentioned.

    9. Re:Sounds good on the surface but by Cramer · · Score: 1

      Tesla modules cannot "rewire themselves". Individual cells are connected in parallel via low current fuse wires. The hope is the fuse will open if there's ever anything wonky in any individual cell. There are a few thermistors in the pack going to the mini-BMS board in the module; that board is *part* of the BMS, not a free running BMS in itself.

      Hobbyists should follow this design. However, we've all seen the idiots welding dozens of batteries together with strips that could carry hundreds of amp before failing. And of course, no one bothers with the expense or complexity of a real BMS. The only thing keeping 99% of these people alive is the internal safety valves in commercial cells. (Tesla cells do not have those!)

  10. Extremely Hazardous by LeftCoastThinker · · Score: 2

    Unless these people built a cinderblock bunker roofed with a galvanized steel roof (i.e. no wood in the structure at all) and a steel fire rated door that is completely removed from their main residence, the first time one of these Lithium batteries fails thermally, their entire "wall" will likely go up and burn down their house. If they have each battery in a ceramic, isolated cubby outside their house, they are marginally better, but this is definitely not a good way to go about powering your house or living off grid... You are better off building your own lead acid battery array with deep cycle batteries...

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    1. Re:Extremely Hazardous by pr0fessor · · Score: 1

      I was going to say aren't the deep cycle batteries used more often for this? of course you get over 100Ah and they start getting expensive.

    2. Re:Extremely Hazardous by Lord+Kano · · Score: 1

      My ex-wife's dad used to have a whole house UPS built from a rectifier, inverter, charge controller and a bunch of deep cycle batteries.

      LK

      --
      "Hi. This is my friend, Jack Shit, and you don't know him." - Lord Kano
    3. Re:Extremely Hazardous by LeftCoastThinker · · Score: 1

      Yes, that is the standard approach, and for good reason. There is no reason you can't build your own battery bank though. (Very few people have the technical skill to build a battery charge/discharge balancer though.)

      --
      If you disagree, please post your argument. (-1, Overrated) isn't your personal censorship tool for views you don't like
  11. Re:While you joke... by roc97007 · · Score: 3, Funny

    Those would probably be perfectly fine for use in a static enclosure.

    The problem that caused the fires was related to those battery packs being overflexed due to their size and the limited rigidity of the note 7 case for those size batteries was it not?

    I have a mental image of a house down the street exploding after a minor earthquake. The neighbors are all loafing around the sidewalk looking at the debris. "A-yep. Samsung batteries. Shouldna used 'em."

    --
    Oliver's law of assumed responsibility: If you're seen fixing it, you will be blamed for breaking it.
  12. Nickel-Iron Battery by Anonymous Coward · · Score: 1

    Most power my home with DIY batteries folks use the Nickel-Iron Battery.

    It's not the most efficient battery, but it tolerates abuse (aka DIY stupidity) and usually doesn't explode unless you do something really dumb.

    Trying this DIY approach with Lithium batteries?
    Let's not and say we did.

    1. Re:Nickel-Iron Battery by fnj · · Score: 1

      Careful. NiFe blows off hydrogen when charged. Hydrogen will explode from a tiny spark.

  13. Ah, you might want to rethink that one by Anonymous Coward · · Score: 1

    Your powerwall might turn into a firewall

  14. WTF!?! by Shotgun · · Score: 2, Interesting

    Where are they getting these used laptop batteries that still have life in them?

    My experience has been that a typical laptop battery will last about 2 years. 3 if you're will to work in small spurts before hunting down a power outlet. Most are run till the batteries are useless, and then spend a while as a makeshift desktop by constantly being connected to the charger. In a couple cases, the laptop was still useful enough to spring for a replacement battery.

    I just don't see where enough recycle-able batteries will come from for this "movement" to ever be anything other than an oddity. With the tedium of:
    - connecting hundreds of cells that you've already determined are not new, if not at the end of their usable life
    -purchasing or building your own controllers with failsafe features
    -replacing cells as they begin dying off

    I would think it would make most people opt for buying one of Tesla's products.

    --
    Aah, change is good. -- Rafiki
    Yeah, but it ain't easy. -- Simba
    1. Re:WTF!?! by skids · · Score: 1

      My bet would be that most packs fail in one bad cell, leaving several good cells remaining.

      My real question is, where are you getting laptop batteries with cylindrical cells? I thought they were all pouch over the last decade or so due to the thin craze.

    2. Re:WTF!?! by Nethemas+the+Great · · Score: 1

      From what I understand the batteries that power electronics aren't dead per-se, but just outside the spec necessary to power the original device as intended. If you understand the characteristics of the battery I would expect you could still build around that to get something useful.

      --
      Two of my imaginary friends reproduced once ... with negative results.
    3. Re:WTF!?! by DrXym · · Score: 1
      Battery storage didn't start with Tesla and I'm sure other solutions in a similar form factor will appear from other major manufacturers. Building banks of batteries into safe, reliable storage is obviously something that can be highly automated and the cost is only going to come over time.

      But I don't see why anyone would want to do this for themselves. What they save in money they must surely lose in time and house / injury claims if their house goes up in smoke.

    4. Re:WTF!?! by networkBoy · · Score: 1

      one bad cell in the pack can render the entire pack useless.
      TFA says they test each cell through a discharge/charge cycle, my guess being that they cull the horrible ones, and bin sort the rest.

      --
      whois gawk date unzip strip find touch finger mount join nice man top fsck grep eject more yes exit umount sleep dump
    5. Re:WTF!?! by Ramze · · Score: 1

      Depends on the battery configuration, but usually they have multiple batteries set in a parallel configuration. If a battery cell on the first rail completely dies, you can still get the proper voltage from the second rail, but you now have half the battery life. Some people will change out the battery at that point, others will wait until a battery on the 2nd rail fails and battery power goes to zero or insanely short like 3 mins of charge. There might be 6 good batteries and 2 bad batteries in the pack at that point.

      Sometimes multiple cells partially fail, so they'll have to test each battery in the pack to know which ones are good... but, generally just because the pack is useless doesn't mean all the batteries inside the pack are useless. The odds are that most of them are still good as the day they were made, but the pack wasn't designed to re-wire itself to provide the power from the good batteries while disabling/removing the bad ones as they fail.

    6. Re:WTF!?! by thegarbz · · Score: 1

      Where are they getting these used laptop batteries that still have life in them?

      They aren't. They are getting used laptop battery cells that still have life in them. Most laptop batteries will typically be dead when only one cell has crapped itself.
      Charge and discharge test each individual cell and dispose of the faulty one.

    7. Re:WTF!?! by bongey · · Score: 1

      With laptop batteries only one cell has to go bad for it not to work with a laptop, the rest of the cells are usually still good.

  15. Re:quotes by Mr+D+from+63 · · Score: 1

    When I reached out to the laptop manufacturers, both Dell and HP discouraged hobbyists from reusing their batteries. "Dell laptop batteries are designed to be used within Dell-branded products only and we do not recommend or endorse any other use," a spokesperson from Dell told Motherboard in an email.

    And they shouldn't. Companies can't dance this legal knife's edge, endorsing alternate battery usage, on the hope that DIYers* know what they are doing and the pinky promise that they or their families won't sue if they get hurt by fucking around with batteries.

    *Some DIYers are very competent and understand engineering for safety, and may in fact be engineers. Some DIYers are very enthusiastic idiots.

    Seems like they could sign a waiver and take care of that part. I think another worry, and possibly a bigger one, may be finding a bunch of them improperly disposed of and getting blamed for it. Hard to sign that away in a waiver because the cells are not traceable.

  16. blip by John.Banister · · Score: 1

    bad mod

  17. Just wait a few years! by Gravis+Zero · · Score: 1

    In a few years, all the thermal issue with lithium batteries are going to be a thing of the past. If not for improved safety then you should at wait because the new batteries are going to cause the price of the preset battery forms to plummet. Before installing this shit, do check with your insurance company to see if they will cover you if a battery fire does burn down your house because when one battery goes, they ALL go.

    --
    Anons need not reply. Questions end with a question mark.
  18. Disaster waiting to happen by Anonymous Coward · · Score: 2, Informative

    If one of the laptop battery is on recall list that's one ticking fuse in your powerwall

  19. if i ever went off the grid by FudRucker · · Score: 1

    i would switch to 12 volt DC and use automotive electronics, like a car stereo for entertainment, lights meant for a camper motor home, just use coleman multi-fuel stove, no refrigerator, just keep my food storage as canned goods and dry goods

    --
    Politics is Treachery, Religion is Brainwashing
  20. Re: Why by Anonymous Coward · · Score: 1

    Broken laptop batteries often have some perfectly good cells inside, and they are free or next to. Lead-acid is heavy, wears out quickly and is not that efficient.

  21. 1 megawatt = 1000 kwh? by superdave80 · · Score: 2
    FTFA:

    The giant battery system will be able to store 1 megawatt of power—1000 kWh

    I... don't even know what to do with that sentence. Watts are not equivalent to kilowatt-hours.

  22. What could possibly go wrong? by wonkey_monkey · · Score: 1

    Sounds good. Those things never explode, right?

    --
    systemd is Roko's Basilisk.
    1. Re:What could possibly go wrong? by Mondor · · Score: 1

      Of course not! These batteries were harvested by loving hands and made of perfectly natural organic lithium. This is the gentle touch of Mother Nature's power.

  23. How long is it going to last? by Khashishi · · Score: 1

    The battery in my laptop lasts only a few years before it's basically a brick. And they are using used batteries to build this thing?

    1. Re:How long is it going to last? by bongey · · Score: 1

      No usually only one cell is bad in you laptop battery, the rest of the cells are fine.

  24. Hmm. by sims+2 · · Score: 1

    I've got probably a 5 gallon buckets worth of bad laptop batteries i've yet to come up with a good use for them.

    --
    Minimum threshold fixed. Thanks!
    1. Re:Hmm. by Synon · · Score: 1

      Tons of uses. I built a battery pack for my ebike with some old laptop cells. 50+ mile range at tops out at 34mph, makes a great commuter, been putting on 300 miles every month and the cells have stayed in perfect balance.

  25. Re: stupid, dangerous, inefficient. by galfisk · · Score: 1

    Lead acid is inefficient and short-lived. And when they go bad they can swell, crack, leak or even explode. If overcharged, they vent a perfect mix of hydrogen and oxygen that will ignite from any spark. If not kept near full charge they will go bad over time. Discharged batteries are frost-sensitive because the electrolyte is theb modtly water. And since they are not as finicky as Li-ion they are often charged by crude chargers and not closely monitored.

  26. I have a better proposal by Mondor · · Score: 1

    I have a better idea. Let's get a hundred hamsters, and put them into a hundred wheels. Or maybe rats, as they are stronger. We can harvest rats in large cities and feed them with refuse. Wheels will provide with electricity whole houses, maybe even hospitals and schools! And it's clean, simple, efficient and powerful! It's natural, organic synergy! Where should I apply for a patent? Although I recall this idea was already featured in one of the Gummi Bears episodes, but this time it's for real!

  27. Seems too tedious... by martinfb · · Score: 1

    Looks like it'll take more than $3000 worth of work - time and materials - to make this a reasonable endeavor.

    However, more power to those that indulge! (pun intended!).

    --


    Self-importance and self-indulgence is the root of ALL evil.
  28. "supplying energy" by v1 · · Score: 1

    ... and turning them into powerful batteries capable of supplying energy to their entire homes.

    Pleas stop saying "supplying energy". Gas and coal are something that "supplies energy". Batteries store and release energy. (unless you're burning them and turning that heat into energy I suppose)

    You still have to charge them, storage isn't anything very incredible here. And old batteries can be pretty wasteful at that too. The manufacturers don't make the packs easy to take apart and separate the cells, and most of those packs have one or more cells that are performing much worse (or not at all) compared to the rest in the pack. You can't just chain together different grades of cells without introducing big performance hits, where you turn a lot of power into heat during charge and discharge due to the imbalance or bad cells in the string. If you want anywhere near decent performance you're going to have to tear the packs apart, separate the cells, test them, and group them together by current performance.

    And when you compare the storage capacity of these packs with say, the capacity you can get from a used battery at a junkyard, they immediately reveal themselves to be a very bad investment of your money and time. The only advantage laptop packs have right now is they're often free because large users (like schools and businesses) find it difficult to get anything for them and end up giving them away when they pull the bad ones to replace them with new. (or replace them on a rotating schedule, which increases your chances of getting a pack that's still got some decent cells in it) Schools are less likely to rotate out on schedule because they are more careful with their spending. Businesses are much more likely to swap out batteries on some sort of a schedule where batteries that are still mostly useful are being pulled out of use. The school I work at only throws batteries in the "battery recycle box" when they have dropped below 1/2 of original capacity. (and often only get noticed when they have failed completely or nearly completely, indicating a totally open cell or several failing cells at the very least)

    Comare the storage capacity of a new car battery and a new laptop battery. An average car battery is around 45 amp hours, which is a bit under 550 watt hours, which is what most laptop batteries are rate in. And the average laptop battery capacity is around 50WH, which is less than 1/10th that of a car battery. Now look at a typical used car battery you'd get at a junkyard for around $20. It won't have any bad cells either. (they won't bother trying to sell one that does because it won't start a car reliably with one or two dead cells dropping it to 8 or 10 volts) Then there's all the work involved in tearing apart old laptop packs, testing and matching cells, stringing them back together, setting up balanced charging... you'll quickly reach the $20/battery price point in supplies and added gear you could have spent at the junkyard. There's simply no chance of it possibly being worth it unless you think your time is free, and even then it just approaches break-even with lead acid, so you're just wasting your time. I don't consider my time free. Maybe if you're retired or something and looking for a hobby I suppose?

    --
    I work for the Department of Redundancy Department.
  29. meanwhile in soviet Hellgium by KingBenny · · Score: 1

    i couldnt put a windmill in the yard because its "a hazard" ... using solar panels without passing it through the grid ( read 21% tax plus use and transfer costs and what not) is illegal and producing enough to store makes you technically "a provider" so thats also illegal unless you get a license which costs SO much you couldnt possibly produce enough from one home to make that viable
    and people always lol like you exaggerate and me like "well come live here then"

    --
    Free speech was meant to be free for all... how can anyone grow up in a nanny state ?