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NASA's Foam Test Offers Lesson in Kinetic Energy

Puneet submitted a followup story on the foam test that NASA conducted to get an idea of what sort of damage could be caused by foam falling off the shuttle fuel tank at launch. As it turns out: a lot.

102 of 503 comments (clear)

  1. is it time to ban nerf guns then ... by spiny · · Score: 5, Funny

    ... could be possible terorist weapons :)

    --

    Fry: heh, Yakov Smirnoff said it
    Leela: No he didn't.
    1. Re:is it time to ban nerf guns then ... by krisp · · Score: 5, Funny

      But Mr. Hubbard said the experiment showed that "people's intuitive sense of physics is sometimes way off."

      Definatly works for NASA.

  2. Uh... by Anonymous Coward · · Score: 5, Funny

    Foam fell off my shelf the other week.
    Should I be worried?

    1. Re:Uh... by doc_traig · · Score: 5, Funny

      Depdends. Was your shelf headed upward at a thousand miles an hour?

      (If it was, tell me where you got your shelf.)

      --
      So long, michael. Don't let the door hit you...
    2. Re:Uh... by kinnell · · Score: 2, Funny
      then dont forget to factor in the earth movement around the sun

      And then there's the rotation of the galaxy. I hope all these people who claim to have set world speed records were travelling in the right direction at the right time of year.

      --
      If I seem short sighted, it is because I stand on the shoulders of midgets
    3. Re:Uh... by HowlinMad · · Score: 2, Insightful

      exactly, and since they are both on earth, they have the smae relative speed compared to the earth's frame of reference. Adding in the velocity of the earth's rotation is not needed.

    4. Re:Uh... by ScuzzMonkey · · Score: 3, Interesting

      And actually, this is something that has been confusing me about the foam argument since day one. I know you lot are just joking around, but this seems an important point that I, for one, don't quite get.

      Even though the foam was traveling at an extremely high velocity, wouldn't the relative velocity between it and the shuttle wing been quite low? Because, after all, until a few seconds before the strike, they'd been accelerating in the same direction as part of the same vehicle. Unless the acceleration rate was continuing at a substantial measure, I don't see how the total velocity of the foam off the tank would matter any more than the total velocity of the foam off your shelf.

      Definitely not a physics major, am I? But could someone with a talent for dumbing things down explain this so I can understand it?

      --
      No relation to Happy Monkey
    5. Re:Uh... by stinky+wizzleteats · · Score: 2, Funny

      My shelf came from Home Depot.

      ...Later that day...

      "Hi, welcome to Home Depot, can I help you find anything?"

      Uh, yeah, I'm looking for supersonic home organization solutions. Do you have anything with rounded toe edge boards?

    6. Re:Uh... by pclminion · · Score: 4, Interesting
      Think of it this way. The shuttle was moving upward at about 1000 MPH. The air is "standing still," so it's just as if the shuttle were standing still, and a 1000 MPH hour wind were blowing past it. Now, imagine a piece of foam breaks off and separates from the shuttle. It hits this 1000 MPH wind, and is accelerated backward extremely quickly so that by the time it has reached the shuttle wing, it's going 500 MPH.

      It's the 1000 MPH relative wind that produced the huge change in speed between the wing and the foam. The shuttle was accelerating upward somewhere around 3-4 G, and there's the 1 G due to gravity, but those are small accelerations compared to the wind resistance.

    7. Re:Uh... by stinky+wizzleteats · · Score: 2, Interesting

      The shuttle was still in the atmosphere. Drive down the road at 60 mph and throw styrofoam peanuts out your car window for a demonstration.

    8. Re:Uh... by pclminion · · Score: 2, Informative
      What I meant (and what I assume NASA meant) was that the foam was traveling 500 MPH relative to the shuttle. After all, the speed relative to anything else is pretty irrelevant, since the only things involved in the collision were the shuttle and the foam.

      It was the shuttle's 1000 MPH speed relative to the ground that caused a 1000 MPH apparent wind relative to the shuttle, which blew the foam so that it was traveling 500 MPH relative to the shuttle. OK, clear?

    9. Re:Uh... by blibbleblobble · · Score: 2, Insightful

      "Depends. Was your shelf headed upward at a thousand miles an hour?"

      Choose the appropriate place to measure it from, and just about anything can be moving upwards at a thousand miles an hour.

      Doesn't mean it's going to hit anything though...

    10. Re:Uh... by Keebler71 · · Score: 2, Insightful

      Try this... drive down the street at 1000 mph and stick your arm out the window. That force ripping your arm off is called drag. Now imagine another scenario where you are stationary in your car in a wind tunnel with a wind velocity of 1000 mph. Again stick your arm out in the freestream. How fast is your arm travelling about 30 feet after it has been detached from your shoulder?

      --
      "It takes considerable knowledge just to realize the extent of your own ignorance." - Thomas Sowell
  3. Some how I just can't realate... by Anonymous Coward · · Score: 5, Funny

    foam and southern florida to science. I tend to get flashbacks of spring break.

  4. Basic Physics by StAugustineLovesYou · · Score: 4, Insightful
    F = Ma

    I'm surprised that the impact was ever taken so lightly. Paint chips drill holes into satellites and birds take down planes, any impact, given the forces involved with such vehicles has the potential to be catastrophic.

    1. Re:Basic Physics by mosschops · · Score: 5, Informative

      > F = Ma

      It's not really force/acceleration that's important, it's kinetic energy and momentum:

      Kinetic Energy = 0.5 * mass * (velocity^2)
      Momentum = mass * velocity

      So a 1g spec of dirt travelling at 20,000mph has the same momentum as a 1KG block travelling at 20mph - something best avoided!

    2. Re:Basic Physics by mbrod · · Score: 4, Insightful

      I agree. Anything even touching the shuttle is taboo. Anything touching it at high speeds no matter what the nature of it should have raised bigger alarms than it did.

      I think foam hitting the shuttle not doing any damage was a classic case of wishful thinking. Good engineers like this are exactly the people not suppose to do that kind of thinking.

      Mistake was made but I think a lot will be learnt from it. If you look at some of the future shuttle designs you can see they already place the shuttle on top (in front depends how you look at it) so anything coming off doesn't hit the shuttle. This was a major design flaw having the shuttle in that position to the tanks and they know it.

    3. Re:Basic Physics by tomstdenis · · Score: 2, Informative

      Birds take down planes because they kill the engines. A bird hitting a 747 wing will just be obliterated.

      Otherwise flying through heavy snow/rain would down every aircraft on earth.

      Tom

      --
      Someday, I'll have a real sig.
    4. Re:Basic Physics by Mysticalfruit · · Score: 4, Interesting

      I think the problem was that the foam had hit the shuttle before and it hadn't caused any damage.

      Because of this, I think the engineers were lulled into thinking "Well, it happened before and it didn't cause any damage, why whould anything change now"

      Tragically, their apathy about the whole situation cost the lives of 7 really smart and talented people.

      In the future when we build the next generation shuttle, they integrate some better sensors that would detect that kind of damage.

      --
      Yes Francis, the world has gone crazy.
    5. Re:Basic Physics by Anonymous Coward · · Score: 5, Insightful

      So a 1g spec of dirt travelling at 20,000mph has the same momentum as a 1KG block travelling at 20mph - something best avoided!

      Not only that, but the 1g spec of dirt has a much smaller surface area than the block, therefore excerting a huge weight per surface area. And that's what punches a hole through you.

    6. Re:Basic Physics by xsbellx · · Score: 3, Informative
      So a 1g spec of dirt travelling at 20,000mph has the same momentum as a 1KG block travelling at 20mph - something best avoided!

      And that same 1KG block would have to be travelling at 632MPH to have the same kinetic energy!

      K = 1/2m*v^2
      K = 0.5 * 1g * 20000mph^2
      K = 200000000

      Therefore:
      200000000=0.5 * 1000 * mph^2
      40000 = mph^2
      mph = sqrt(40000)
      mph = 632.4555

      Momentum increases artithmetically with velocity where as kinetic energy increase geometrically with velocity.
      --
      If VISTA is the answer, you didn't understand the question
    7. Re:Basic Physics by Transient0 · · Score: 4, Insightful

      Yeah, and just as importantly, 1.7 pounds of foam has the same momentum as 1.7 pounds of depleted uranium.

      At one point in the article they actually say that the force was equivalent to catching a basketball thrown at 500 mph. OF COURSE IT IS. It is equivalent to catching ANYTHING thrown at 500 mph which weighs about 1.7 pounds. The only real difference is elasticity(which is almost irrelevant at that velocity) and surface area of impact(the same amount of force to a much smaller area).

      Reminds me of the old trick question you use to catch kids: "What weighs more: a kilogram of bricks or a kilogram of feathers?"

    8. Re:Basic Physics by JewFish · · Score: 2, Informative
      F=Ma

      This is incorrect for several reasons. First of all you seem to be saying that acceleration is a vector quantity by making it bold, yet you do not bold force?

      So now lets look at F=ma and see how it applies in this situation. Most idiots agree that F=ma is Newton's Second Law of Motion. Well they are wrong.

      This equation does not work if the mass is changing. In rockets masses tend to change. So now lets look at the appropriate equation for Newton's Second Law.

      F=dp/dt

      This equation states that force is equal to the rate change of momentum. When the mass is not changing this becomes F=ma.

      Finally none of these equations make a damn bit of sense if your not using the SI system. Less you forgot to include a gravitational constant or other English system mess.

    9. Re:Basic Physics by Mistah+Blue · · Score: 2, Insightful

      That they know of. Have they done NDST and checked for internal damage on the rest of the fleet?

      Last week in US Today there was an article on Airbus tail assemblies. Prior to the catastrophic failure of tail assembly on the American Airlines flight, there was another instance of an American flight (a year or two before) where drastic movements of the rudder were used. Upon visual inspection it appeared fine. After the loss of the Airbus, that other plane was checked and was found to have cracked mounts. Airbus replaced the tail assembly.

      Never assume anything. I wouldn't be surprised if the rest of the shuttle fleet has major internal damage from foam hits.

    10. Re:Basic Physics by bigpat · · Score: 3, Insightful

      "I think foam hitting the shuttle not doing any damage was a classic case of wishful thinking. Good engineers like this are exactly the people not suppose to do that kind of thinking."

      The fact is that some engineers thought that it might be a problem. And from what I have heard they also had computer simulations showing that the impact could have caused damage. So what happened?

      The publicity for this would suggest that as a whole NASA just didn't figure that this foam hit was a problem. The problem I see is that their minority opinions didn't float up along with the majority report. This is very human, either managment wanted to or was under pressure to give a definative statement or else the engineers with the dissenting view points decided they weren't sure enough of their positions to take a stand.

      But why should any engineer have to be sure about their analysis? They are dealing with a limited amount of data with a large number of unknown variables. So perhaps the minority engineers figured that they were just really making an educated guess, but then so were the majority engineers. What basis would they have for disagreement, so if a conclusion was asked for then it makes sense to go with the conclusions of the majority, very simple and in most cases most of the time it will give you a good result. But they had the resources and time to continue to analyze this and it would make sense to continue to do so if a real worst case scenario had emerged.

      Seems to be that this type of bad decision making
      is what needs to be addressed at NASA. Yes, the foam needs to be fixed, but it wasn't like the O-Ring problem in the Challenger accident when the weather conditions caused a catastrophic failure of the seal. Rather this was a catastrophe that unfolded over many years and culminated when a NASA spokesman told reporters that the falling foam was not a problem.

      This foam accident had happened before and could have been fixed, before the columbia even flew. But like the drunk that decides that they have driven home before without a problem so why should tonight be any different, they largely decided to rely upon experience. But this is not the type of problem where experience can be used. This wasn't even really engineering, they were being asked to solve a mystery.

      Analysis by consensus with a single conclusion was a bad idea in this situation. If you are going to take a vote and then report the result as a conclusion, then that is a fundamental mistake. Like asking a roomful of people if God really exists. The majority might say yes or no, but won't you still want a few people praying just in case.

      If the initial analysis of the foam strike had included the minority opinions then NASA management could have directed more resources towards the analysis, they would have gotten the military to take a picture of the wing and then perhaps had the astronauts do and EVA to take a look and then perhaps launched the Discovery for a rescue mission and this could have had a very happy ending. If the initial analysis had included any indication that the conclusions were not certain, then it seems likely and obvious that these additional steps would have been taken. In fact the military had already been put on standby to take some pictures of the affected area, but it wasn't to be.

      So, it isn't clear to me if the engineers were truly at fault here or if it was the management process that was in place. Certainly engineers could have expressed certainty in their concerns, but why express certainty when there is none? Seems to me the problem here was that the engineers were asked to reach a conclusion and they did. They clearly did not have enough evidence to be certain of what effect the hit would have on the shuttle. Unless another timeline comes to light, I have to conclude that the faulty analysis came from the management of the engineering group or from the nature of the directive that that group received. This is what should be addressed, anomali

    11. Re:Basic Physics by ray-auch · · Score: 2, Interesting

      Nope - as discussed many times before they were in different orbit without anywhere near enough fuel to get to ISS.

      There are a lot of other things they might have been able to do though. Stuff I've read included dumping excess weight/cargo, changing reentry profiles to reduce left wing heating, spacewalk inspect/repair, unmanned resupply rocket, shuttle rescue mission - all _possible_, but maybe not practical. Reaching ISS was not possible.

    12. Re:Basic Physics by Amazing+Quantum+Man · · Score: 2, Informative

      A bit of a blue-sky thought: but could they have potentially docked with the ISS?

      Nope. By the time they realized that something *MIGHT* be wrong, they were already in the wrong orbit for ISS. There wasn't enough delta-v available to get to ISS.

      --
      Fascism starts when the efficiency of the government becomes more important than the rights of the people.
    13. Re:Basic Physics by Amazing+Quantum+Man · · Score: 3, Informative

      Finally none of these equations make a damn bit of sense if your not using the SI system.

      Really? As I recall, the SI system didn't exist when Newton developed his equations.

      Also, as long as you use the proper constants, what's the difference if you use kilograms, meters, and seconds; or slugs, feet, and seconds?

      --
      Fascism starts when the efficiency of the government becomes more important than the rights of the people.
    14. Re:Basic Physics by Naito · · Score: 2

      no, this has been explained far too many times. the ISS and Columbia were in totally different orbits, the shuttle would not have had enough propellant to change orbits to match the ISS. So NO they could not have gone to the ISS. nothing to you personally, but ppl in general need to realize that flying in space is not like driving cars where you can just change lanes/roads etc whenever, nor is it like Star Trek where you just "set a heading" and "engage".

    15. Re:Basic Physics by GraZZ · · Score: 4, Informative

      Define "more concentrated". Density of the two materials will not effect the force exerted on them if they have the same mass (unless the feathers are spread between here and low earth orbit.)

      If a kilogram of bricks is put on a scale beside a kilogram of feathers on a scale, the readout from the two scales (aka, the weight) will be equal.

      The metric system isn't silly with respect to mass and weight, it keeps them seperate. Kilograms are a unit of mass, and get used day to day because they more accurately reflect the common man's need for such a unit. People are generally interested in buying an AMOUNT of a material, instead of an AMOUNT THAT EXERTS A CERTAIN FORCE. Weight, on the other hand, is expressed in Newtons, and is generally used for scientific or engineering applications.

      For example, if I bought a kilogram of sugar on the moon, I would be getting the same amount of sugar as if I had bought a kilogram of sugar on Earth. A pound of sugar on the moon would be five to six times as many granules of sugar as a pound of sugar on Earth, however.

      I don't mean to sound like I'm flaming here or anything, but the popular confusion of mass and weight, especially in the Imperial unit system, really bothers me.

    16. Re:Basic Physics by Suidae · · Score: 2, Interesting

      a bay-to-bay transfer in EVA suits seems to be something that any astronaut should be able to accomplish

      come to think of it, it might be worthwhile to provide special suits for this kind of thing. EVA suits are big, bulky things designed for extended work outside the vehicle, and are therefore expensive to launch and require lots of space to store.

      Since human skin is plenty strong enough to hold people together for short periods under vaccum conditions (sci-fi movies not withstanding), I'll bet it would be fairly easy to design a simple, lightwight EV suit for just this kind of thing.

      A half hour air tank, scuba-style full face mask, and a heavy-duty spandex suit (mechanical counter pressure prevents problems with vaccum, and is necessary to prevent the bends, which would really suck in an emergency situation) with built in saftey harness would be all thats required for an emergency vehicle transfer (gecko-tape style pads on the suit would rock). You'd sure get your lifetime quota of radiation in a hurry, but thats better than hyperventilating, jumping out and hoping the Heart of Gold will scoop you up. The whole package would be under 20 pounds

    17. Re:Basic Physics by starbuck5250 · · Score: 2, Informative

      ...a bay-to-bay transfer in EVA suits seems to be something that any astronaut should be able to accomplish

      ...come to think of it, it might be worthwhile to provide special suits for this kind of thing.

      NASA designed a 'rescue ball' for just this contingency. It was never deployed. Personal Rescue Enclosure

      --buck
  5. Flecks of paint are dangerous, too. by gpinzone · · Score: 4, Interesting

    Everything flying around in space is potrentially dangerous. A fleck of paint hit one of the space shuttle's windows once and caused a surprising about of damage. Based on momentum, it was the equivalent of a bowling ball hitting the shuttle at 60 MPH. Yeah, that's definately dangerous.

  6. Glasses with tape by Mattygfunk1 · · Score: 4, Funny
    and privately predicted that the foam would bounce off harmlessly, like a Nerf ball.

    It is pretty obvious that these guys are geeks yes?

    __
    Cheap reseller hosting Action figures dragon

    1. Re:Glasses with tape by doc_traig · · Score: 2, Funny

      It is pretty obvious that these guys are geeks yes?

      Geeks or kindergartners, sure.

      --
      So long, michael. Don't let the door hit you...
    2. Re:Glasses with tape by Tsali · · Score: 2

      Apparently these guys didn't get hit hard in the eye with a nerf ball... that killed.

      --
      This space for rent.
  7. Bad picture? by rwiedower · · Score: 2, Interesting
    In this frame from film of a test, foam is seen after it hit a mock-up space shuttle wing at great speed and shatters, leaving V-shaped tracks.

    Did they print the wrong picture? The article implies a great deal of damage but all I can see in the picture is the foam object getting destroyed. The wing itself looks completely fine.

    1. Re:Bad picture? by s20451 · · Score: 3, Informative

      Look to the left -- it looks a bit like a shadow. You can also see where the foam embedded itself in a T-seal.

      --
      Toronto-area transit rider? Rate your ride.
  8. This guy is a rocket scientist? by BenjyD · · Score: 3, Funny

    "That's when it came home to me what 1/2mv2 means"

    This guy is a rocket scientist? I guess that's one stereotype debunked.

    1. Re:This guy is a rocket scientist? by spotteddog · · Score: 5, Informative

      The article says he is the Director of NASA Ames research center, not that he *is* a rocket scientist. He is not a rocket scientist. His bio (http://www.arc.nasa.gov/about_ames/hubbard.html) from NASA shows him to be a long time administrator, with his original scientific background in radiation detection materials and devices.

      So will people *PLEASE* quit insulting rocket scientists.

      --
      . there used to be a sig here.....
  9. Relative velocity? by dschuetz · · Score: 5, Interesting

    I've been wondering this from the beginning of the foam investigations and tests...

    They've talked about firing foam samples at wing mockups at hundreds/thousands of miles an hour, 'cause (I think) the Shuttle was flying at that speed when it was hit. But wasn't the foam also flying at that speed? Shouldn't the actual velocity of the foam hitting the wing edge be fairly minimal?

    Or are they assuming that the wind drag on the foam chunk would reduce its absoute speed significantly, thus increasing the relative speed with which it hit the wing?

    In other words, did the foam fall off and drop, low speed, into the wing, or did the foam flake off and stop dead in the air, then the shuttle ran into it at a huge velocity?

    1. Re:Relative velocity? by Dachannien · · Score: 2, Insightful

      The instant the foam was no longer in contact with the rest of the shuttle, it would no longer have rocket thrust acting on it, only drag from the air, so it would have slowed down quite quickly.

    2. Re:Relative velocity? by mr_z_beeblebrox · · Score: 4, Informative

      They've talked about firing foam samples at wing mockups at hundreds/thousands of miles an hour, 'cause (I think) the Shuttle was flying at that speed when it was hit. But wasn't the foam also flying at that speed? Shouldn't the actual velocity of the foam hitting the wing edge be fairly minimal?

      You are probably somewhat right, the velocity of impact is something like the speed of the shuttles ascent - speed of the foams ascent. However to maintain a 500 MPH ascent requires a considerable amount of constant energy. The foam probably decelerated much quicker than you are thinking.

    3. Re:Relative velocity? by djward · · Score: 2, Interesting

      Perhaps this is why the foam didn't do much damage before - due to circumstances it never slowed down enough relative to the shuttle to do much damage. But this time, the position or orientation of the foam was right for it to be going way slower than the shuttle when it hit.

    4. Re:Relative velocity? by dschuetz · · Score: 2, Insightful

      The speed of the foam relative to the shuttle can easily be determined by measuring frame-to-frame motion in the video given some point of reference, like, the shuttle wing.

      Argh, of course. Yeah. So if the "white blur" moves 10 feet in a single 1/60 second frame, then it's moving, what, 600 feet per second (or something around 400 MPH). Factor in uncertainty for the size of the blur (because, after all, it's blurred), and you get a nice clean velocity range.

      I shoulda thought of this, too. :)

  10. Here's the real issue. by MtViewGuy · · Score: 4, Interesting

    I think when people talk about the foam insulation hitting the leading edge of the left wing of Columbia during the launch phase, they have to consider the following:

    1) When the insulation piece fell off it was essentially encased in solid ice, which is a pretty hard material to start with.

    2) At the time the insulation fell off, the space shuttle was travelling a couple thousand miles per hour already. That could (in theory) add to the impact force on the wing.

    NASA should have tested the insulation foam encased in ice fired at physical simulation of the shuttle leading edge, in my opinion.

    1. Re:Here's the real issue. by kinnell · · Score: 4, Insightful
      When the insulation piece fell off it was essentially encased in solid ice, which is a pretty hard material to start with.

      How much ice exactly? There's no way of knowing. They do know how much foam fell off. If they test using just foam, they know the minimum amount of damage done for sure. If they add a guestimated amount of ice, they haven't proven anything.

      At the time the insulation fell off, the space shuttle was travelling a couple thousand miles per hour already. That could (in theory) add to the impact force on the wing.

      It's irrelevant how fast the shuttle was travelling. Only the speed of the foam relative to the wing matters (i.e. when bloan by a thousand mph wind). Presumably they measured this from the video they had.

      --
      If I seem short sighted, it is because I stand on the shoulders of midgets
    2. Re:Here's the real issue. by confused+one · · Score: 3, Informative
      Kind sir, the shuttle was probably doing 500 mph within the first 15 seconds after liftoff. Since the foam impact occured some 80-90 seconds after liftoff, it should be easy to infer that the shuttle's speed was in the 1000's of mph.

      The exact values can be found in public record if you choose to look

      The foam was moving 500 mph relative to the wing

    3. Re:Here's the real issue. by vofka · · Score: 2, Informative

      Well, just doing some basic math, not accounting for friction etc, and assuming a constant upwards accelleration of 3G for the 81 seconds before the impact, you can see that:

      a = 3g = 3 x 9.81 = 29.43 meters per second per second
      v = at = 29.43 x 81 = 2,383.83 meters per second
      = 8,581,788 meters per hour
      = 5,332 miles per hour (approx)

      So, the orbiter would have been travelling at around 5,300 miles per hour at time of impact (probably faster, since fuel and air drag would have been rapidly reducing, and therefore accelleration would have been gradually increasing).

      When the foam seperated from the ET during the launch phase, at that speed, downward drag due to air resistance, and the relatively light mass of the foam section would have been significant - certainly enough to give it a relative velocity in the 500 - 1000 mile per hour range!

      (Of course, it's been 8 years or so since I did Physics, so my assumpsions in those calcs may be way off, but I think you get the general idea!!!)

      --
      Disclaimer: I meant what I thought, not what I wrote! What? You can't read my Mind? Oh dear!
  11. Intuition by aeinome · · Score: 3, Insightful

    "people's intuitive sense of physics is sometimes way off."

    No kidding. How could they think a piece of foam shot at over 500 mph would bounce off harmlessly? Nearly everyone knows a penny dropped off the Empire State Building can kill someone- this foam (which is heavier, and is going faster than the penny would be going) would most certainly do damage.

    --
    When you don't have a leg to stand on, don't even get up.
    1. Re:Intuition by MacAndrew · · Score: 4, Funny

      You're right on the falling penny issue, at least according to this empirical report. Isn't it nice when someone actually tries the experiment rather than accepting the conventional wisdom?

      It's intuitively correct, but I should warn that the physics of sleeker objects like cellphones are quite different, judging from the one dropped on me while descending a staircase last Memorial Day. Fortunately for me it was a glancing blow -- the phone shattered after deflecting from my head. Apparently a cellphone in freefall is not accompanied by an apology, but I took satisfaction enough in the destruction of the phone. :)

  12. Astounding... by kinnell · · Score: 4, Insightful

    ...that they've only just performed this experiment. They claimed earlier that foam falling off the fuel tank not extraordinary, and hadn't been a problem in the past. You'd think with the risks involved it might be worth checking out - just in case. The whole point of engineering is that we don't rely on intuition.

    --
    If I seem short sighted, it is because I stand on the shoulders of midgets
  13. Don't forget - this wing was *stronger*... by Pastey · · Score: 5, Insightful

    ...than Columbia's as well.

    From the article:

    The next round of tests in Texas could add weight to the growing consensus about the cause of the accident. Last week's tests used wing panels from the Enterprise, a test vehicle that never flew in space. That craft's leading edge panels were made from fiberglass because the Enterprise never had to face the heat of re-entry.

    Foam testing will resume on Thursday with the first effort to fire a chunk of foam at the actual material used on the leading edge of the shuttle's wing. The material, reinforced carbon-carbon taken from the shuttle Discovery, is substantially weaker and less flexible than fiberglass.



    A lesson in kinetics indeed. Perhaps it was a micro-meteorite or junk, but based on this data I'd say they've solved it.

  14. are you kidding... by suavivity · · Score: 3, Insightful

    "That's when it came home to me what 1/2mv2 means...the force was equivalent to catching a basketball thrown at 500 miles per hour."

    is he serious?? performing a 5 second equation before telling the shuttle to come back could have predicted and prevented this tragedy. i'm glad it's hitting home for him now...too bad he completley forgot his rudimentary physics a few months ago. this is just another in a long line of examples of NASA engineers not being up to par with basic math. (what...yards != meters???)

  15. Scary Stuff by OrangeGoo · · Score: 5, Interesting

    It's frightening that such a light-weight piece of foam can doom a fantastically complex and brilliant piece of machinery like the shuttle, not to mention the crew on board who are far more complex and brilliant - and the loss of whom is so much more painful. But it's not really a surprise. I mean, if a penny can kill - and it certainly can - then so can a big block of foam, even if it doesn't weigh much.

    Unfortunately, dangers such as these are just a part of space flight. It's never going to go away: as someone else posted earlier, birds can bring down planes and that's a mature technology. If space flight ever becomes routine, it will still be filled with dangers - the question is whether or not people are willing to take the risk. From a scientific perspective, we're very, very lucky that so many astronauts are willing to take it to advance our understanding of the world and the universe.

    Still, it's really hard to see that shuttle crew lost to a piece of foam. Or a piece of rubber (Challenger). It strikes me as odd that on something as monstrously complicated as the shuttle, the only two complete failures were due to relatively simple components. It also strikes me as a major accomplishment. Anyway...

  16. Birds? by cperciva · · Score: 2, Interesting

    If a chunk of foam can cause this much damage, what happens if a bird gets in the way?

    I know they test-fire birds at the fuselage, but if a bird hits the wing (or rather, if the wing hits a bird) it could cause problems.

    They can find ways to ensure that foam doesn't come loose like this in the future, but I don't think they can eliminate the possibility of overflying birds.

  17. Oh no! by Lord_Slepnir · · Score: 2, Funny

    I didn't know foam could do that much dammage. I should be more careful before I go to Belegarth Practice this weekend.

  18. Intuition vs. Calculation? by Domino · · Score: 2, Interesting

    "He invoked the physics equation that describes the amount of kinetic energy in a moving object, saying, "That's when it came home to me what 1/2mv2 means." The simple equation says that kinetic energy is one-half times an object's mass times the object's velocity squared, so that even something very light can carry a great deal of force if it is moving fast enough. In fact, he said, the force was equivalent to catching a basketball thrown at 500 miles per hour."

    If it's such a simple formula and the facts where known after the shuttle launch, how can the responsible people rely on intuition rather than getting out a 1$ pocket calculator and determine the force of impact? Something's pretty fishy here..

  19. Basic grasp of Physics not needed at NASA by bigfatlamer · · Score: 4, Insightful

    The most frightening part of this whole story is that the people expressing shock (SHOCK!) at the amount of damage a piece of foam can do at 500+ MPH are actual Rocket Scientists. Is a basic grasp of physics not required for an advanced degree in Aerospace Engineering?

    The second most frightening part of the story is that these tests were performed on a mock-up wing taken from the Enterprise (which has never flown) and is made out of fiberglass, a stronger (but much more heat labile) material than the carbon-carbon stuff the leading edge of the actual wing was made from. I wonder how nasty the results will be once they use the real material that failed.

    BFL

    --
    There's one thing computing teaches you, and that's that there's no point to remembering everything.
    --Doug Copland
    1. Re:Basic grasp of Physics not needed at NASA by cybercuzco · · Score: 3, Insightful

      There is a difference between knowing something, and knowing when to apply it. There is a further difference when there is a distinct incentive to minimize risk and danger. People are covering their asses now. How would people react if one of the engineers or managers said "Im not really surprised it caused that much damage, I knew all along, its just a simple equation, e=1/2mv^2" Well that opens him up for liability, if he knew all along, why the heck didnt he say something while columbia was still in space? Im sure people knew, but there was nothing that could be done, so they just had to cross their fingers, and now they have to cover their asses.

      --

    2. Re:Basic grasp of Physics not needed at NASA by ChadN · · Score: 2, Informative

      The guy expressing 'shock', is an administrator. He is the chief at NASA Ames, where I work, and part of his job is to 'interface' with the public. That sometimes (often?) leads to statements that would make a scientifically minded person cringe. I expect these comments will be widely reported, and widley condemned as the NASA scientists being incompetant...

      --
      "It's overkill, of course. But you can never have too much overkill." - Anonymous Slashdot Coward
    3. Re:Basic grasp of Physics not needed at NASA by Rich0 · · Score: 2, Insightful

      It may have been shock just not at the damage that such a piece of foam could cause, but also at the fact that it was travelling at 500mph. What happens if you shoot a marble at 60mph at the windshield of a car - it breaks or at least cracks. Now reach out your window and drop a marble on your windshield while travelling at 60mph - nothing happens. This is of course because the marble was travelling at zero velocity compared to your vehicle. So was the foam that hit the space shuttle - at least in the moment it fell off. I was quite shocked at the suggestion that a piece of foam could accellerate 500 mph relative to the shuttle in such a short time. Then again, those kinds of wind resistances suggest why it broke off in the first place.

  20. Wow, and THEY'RE rocket scientists... by TheConfusedOne · · Score: 2, Funny

    Amazing these people. Don't we all remember the ol' mv^2 equation? You shoot almost anything with sufficient force it's going to cause damage. To make matters worse I guess the real problem is that the foam gets even harder due to the cold that it's insulating (go figure).

    Next we'll have terrorists near the shuttle launch with slingshots... :-}

    --
    --- I wish I could hear the soundtrack to my life. That way I'd know when to duck.
  21. Intuitive sense of physics by fname · · Score: 5, Interesting

    Well, there are a couple things at play here:

    1) Materials are stronger at higher strain rates; essentially, the foam can probably remain elastic to much higher stresses when it is being deformed quickly, in a case such as this. To know more, you would want to do a series of high-strain rate tests on the foam to measure it's basic properties. In hindsight, choosing a foam with poor high-strain-rate performance should have been a requirement.

    2) The piece of foam they fired was so big that it probably acted as a constriant; essentially, a piece of foam being confined laaterally will have greater apparent strength than one that is not. When a very small piece of foam is fired, this effect would not be present. Scale is important, beyond just increased mass causing increased damage.

    It seems so obvious now, but I hadn't thought of these things before. Ideally, NASA would've conducted tests long ago with many sizes of foam hitting many parts of the shuttle, instead of abandoning the tests after seemingly benign results, in addition to basic experiments-- tests of the confined and unconfined foam.

    1. Re:Intuitive sense of physics by fname · · Score: 2, Insightful

      Of course you can't test everything, that's not what I proposed. The fact is, NASA knew that foam was falling off the external tank; they knew that it hit tiles, and it seems fair to analyze the possibilites of it hitting other leading edges. NASA had originally planned to do tests of larger chunks of foam, but decided they were not necessary.

      You propose tests based on your knowledge of what events might occur. That's why they shoot birds into jet engines and cockpit windows. I guarantee that they also either a) shoot birds into the wing and nose, or b) have done analyses that show these are much less critical than a bird hitting the cockpit window. You can rule out a bird hitting a passenger window head-on-- but I bet they've done some glancing blow tests.

      So, where is the analysis that shows hitting the tile is worse than hitting the leading edge, which the engineers at NASA knew was a more critical area? If they didn't have that analysis (maybe they did), then they should have done the tests.

      And my guess is, someone has figured out what objects/ animals could possibly fly into the engines, and they have done tests or anaylsis which addresses that.

  22. What is it with these Hubbard people? by Anonymous Coward · · Score: 4, Funny

    First there's L. Ron Hubbard, now G. Scott Hubbard? Maybe the problem is that they were using Scientology for the first mid-mission damage assessment instead of science? It's all becoming clear now...

  23. Penny's can't kill. by In-gin-eer · · Score: 5, Insightful

    I don't have the numbers right here, and I'm too hungover to crunch them out, but I remember a few years back being told by a professor that a penny can't kill someone. It's too light, and the air resistance creates a terminal velocity that prevents it from becoming all that dangerous.

    And the empire state building is wedge shaped, with ledges ever couple of stories. There's no way for a penny to even make it to the ground.

    Also, it's not the fact that the foam was going 500 mph hour, it's the fact that the shuttle was.

    1. Re:Penny's can't kill. by CausticPuppy · · Score: 2, Insightful

      The foam was going 500mph with respect to the shuttle. It's just a frame of reference.

      If, for example, the shuttle was travelling at 2500mph, and the foam had slowed to 2000mph by the time it hit the wing, the difference in velocity is 500mph so it's the same thing as a piece of foam travelling at 500mph and hitting a stationary shuttle.

      --
      -CausticPuppy "Of all the people I know, you're certainly one of them." -Somebody I don't know
  24. Considering a Tornado .. by TheViffer · · Score: 2, Interesting

    can jam pieces of straw into telephone poles and brick one would say "ummm ... Duh".

    And even then an F6 on the Fujita scale which is completely inconceivable (if the F5 is the finger of God, this is the "2-stroke 250cc dirt bike of God") would have wind speeds of 319+ MPH

    --
    -- Knowing too much can get you killed, but knowing who knows too much can make you rich.
    1. Re:Considering a Tornado .. by crawling_chaos · · Score: 3, Interesting
      In fact, the Apollo command modules had something called the Boost Protective Cover over them during liftoff to prevent damage to the exterior of the spacecraft. It was carried away with the escape rocket when that was jettisoned.

      And that was merely to protect the weaker heat shielding on the conical part of the spacecraft. The blunt end heat shield was protected by the Service Module until shortly before re-entry. The ice generating fuel tanks were also below the space craft, instead of partially above it. One of the problems with the Shuttle design is that much of the heat shielding is exposed during lifoff. I suppose some variation of the BPC could have been designed for the leading edges of the wings, but there certainly would have been a weight penalty, and the Shuttle is a heavy bird to begin with.

      This is a problem that is going to have to be solved if a production re-usable spacecraft is ever to happen. We might not be at the stage of materials science to do it yet, though.

      --
      You can only drink 30 or 40 glasses of beer a day, no matter how rich you are.
      -- Colonel Adolphus Busch
  25. Analysis of the evidence by AlpineR · · Score: 5, Interesting
    While the Columbia was in orbit, the Boeing engineers made a presentation to NASA about their prior tests of how much damage the foam might do. Edward Tufte has analyzed the slides and illustrated how not to present scientfic data. Basically, the actual foam chunk was far larger than anything they had used in testing. But poor wording and misleading statements obscured that important point.

    Tufte also examined the Challenger evidence in his excellent book Visual Explanations.

    AlpineR

  26. tornadoes and straw by photonrider · · Score: 2, Interesting

    Anybody who has seen a piece of straw pushed through a tree or other tornado damage wouldn't be a bit surprised by the damage a bit of foam travelling at 500mph would do. I'm surprised the engineers could have missed this. They should know this kind of thing cold.

  27. test videos available online by zdburke · · Score: 5, Informative

    The videos are here (where the panel visibly ripples after the impact) and here.

    The accompanying slide presentation has the details: the 1.7 pound foam block was fired at 531 mph and, where it struck a T-seal between two panels, displaced them and caused a 4/10 inch gap. This fake wing was made of fiberglass, but given the results, a test with actual shuttle wing material from the Space Shuttle Discovery is planned for today.

    Here are some of the headlines from news.google.com:
    Shuttle Wing Under Gun
    Investigator Amazed by Shuttle Foam Force
    Foam theory faces pivotal test
    Tests Show Foam Causing Wing of Shuttle to Deform
    Foam chunk was shuttle's undoing, tests indicate

  28. How could they miss this? by Anonymous Coward · · Score: 5, Interesting
    I mean, tornados can punch 2x4s through concrete walls, and embed a piece of straw into a tree, and their winds maybe are 300 mph tops.


    So a 1.7lb chunk of foam going 500 mph would do SERIOUS damage. Come on! I mean, what kind of physicists are they hiring that can't wrap their brains around this?


    500mph = 804,672 m/h = 224 m/s

    1.7lb = 0.77kg

    from 1/2mv^2, we get...

    0.5*0.77kg*(224 m/s)^2 = 19,000 joules of energy!


    From a website on the power of explosives...

    TNT releases 2.72x10^6 J/kg

    So...

    g of TNT = (19,000 J/ (2.72x10^6 J/kg) )*1000g/kg = 7g ~ 0.25 Oz

    The size of a large blasting cap.


    Now, if you asked Nasa if setting off a blasting cap on the shuttle wing would be good or bad, well, I'd think they'd give you an incredulous look and call the FBI on you for being a terrorist and asking suspicious questions.


    This back of the envelop calculation MAY be off somewhat. But any engineer who sat down and said "Does this make sense" could have done it on an envelop as a sanity check.


    Now, knowing that foam hitting the wing is like setting off a blasting cap on it, perhaps people will realize the dangers of light things traveling very fast...


    Hmmm, I wonder how much energy a feather traveling at 0.5C would release...

    1. Re:How could they miss this? by phasm42 · · Score: 2, Insightful

      That was the stupidest analysis posted here yet. There are so many more factors than KE when determining damage. If I throw a five pound pillow and a five pound lead weight at you, which will hurt you more? What if I throw five pounds of balsa wood at you that happens to be shaped so that it's 100 feet long, and you get hit by the center, with the two ends to either side? You'd barely even feel it break when it hit you. But it weighs five pounds, and has the same KE of the five pound chunk of lead.

      --
      "No one likes working in a hamster wheel, and your shop smells of cedar shavings from here." - TaleSpinner
  29. I don't get the 500 miles per hour number by Asprin · · Score: 3, Interesting


    What bothers me is the 500 miles per hour number. It's irrelevant how fast the foam was moving relative to the ground, only how fast it was going relative to the shuttle wing. And since this liftoff was very non-realativistic, we can use classical kinematics:

    This foam was attached to the tank at lift-off, right? That means it was going the same speed as the shuttle at that instant it broke off. THAT means that RELATIVE TO THE SHUTTLE, it accelerated from zero to 500 mph (AGAIN, ELATIVE TO THE SHUTTLE) in the space of 200 ft or so. Well, using the kinematics equation:

    Vf^2 - Vi^2 = 2ad

    with:
    d = (worst case for most acceleration) = shuttle length = 200 ft,
    Vi=0
    Vf = 500 mph = 733 ft/sec

    gives

    acceleration = a = (Vf^2 - Vi^2)/2d = 733^2/(.0379 * 2)= 7088245 ft/sec^2 = 220000 times the acceleration due to gravity!

    Check my numbers, please, but that seems a little high to be caused by braking due to air resistance.

    --
    "Lawyers are for sucks."
    - Doug McKenzie
    1. Re:I don't get the 500 miles per hour number by Snags · · Score: 3, Informative
      The extreme acceleration is because the force due to the air is large while the mass of the foam is small. a = F / m can then produce a huge number.

      But regardless, I believe the 500 mph was measured by looking at how far the foam moved between frames of video, relative to the shuttle.
      I don't think it was calculated from an acceleration.

      --
      main(O){10<putchar((O--,102-((O&4)*16| (31&60>>5*(O&3)))))&&main(2+ O);}
      LN2 is cool!
    2. Re:I don't get the 500 miles per hour number by IPFreely · · Score: 2, Informative
      OK, no need to check your numbers.

      But gravity is not the only force involved. The shuttle was moving up at 1000 miles an hour.... through the air and the wind. When the foam broke away, it immediately became subject to wind resistance, and slowed down due to wind. A 2 pound piece of foam in 1000 mile an hour wind can change velocity quite a lot in 200 feet. It was able to slow down (relative to the ground/wind) by 500 miles an hour due strictly to wind resistance.

      The math is left as an excercise for the viewer.

      --
      There is nothing so silly as other peoples traditions, and nothing so sacred as our own.
    3. Re:I don't get the 500 miles per hour number by Anonymous Coward · · Score: 2, Informative

      Where does the .0379 come from???
      Did you change 200ft into miles, when you already changed the shuttle speed?

      Here's real math:
      500 mph = 800 km /h = 222 m/s
      200 ft = 61 m

      thus:

      a = 403 m/s or 41 g

      people, please check your units!!!!!!!!!!!!!

    4. Re:I don't get the 500 miles per hour number by aardvarkjoe · · Score: 5, Informative

      Almost. But you converted your 200 feet into miles -- which you weren't supposed to do. Using the correct numbers, you get (733^2)/400 = 1344 = about 42 g's. Since air resistance is proportional to a (very large) velocity, that doesn't seem too farfetched.

      --

      How can we continue to believe in a just universe and freedom to eat crackers if we have no ale?
    5. Re:I don't get the 500 miles per hour number by spakka · · Score: 2, Insightful

      Vf^2 - Vi^2 = 2ad

      This formula assumes constant deceleration. However, aerodynamic drag (and hence deceleration) is proportional to the square of the velocity.

  30. Don't be morbid by Hao+Wu · · Score: 2, Insightful

    I can't stand when the media sells disaster, cable programs like "What Went Wrong?"....

    Leave the engineering issues to engineers and scientists. The general public doesn't give a rat's ass about kinetic energy or materials science, they just use it as an excuse to re-live the tragedy over and over.

    --
    I suggest you read Slashdot
  31. Why are people suprised? by Pirogoeth · · Score: 2, Insightful

    Considering how much damage something as small as a paint fleck can do, at high speeds, a 1.5 pound chunk of anything can be dangerous.

    --
    Happiness is like peeing yourself. Everybody can see it but only you can feel its warmth.
  32. Re:Simple engineering, complex systems, Soyuz by HerbalSpiderMonkey · · Score: 2, Interesting

    You're right about that. At university I wrote a technical report about the failure of Arianne 5 - a rocket with complicated control systems. On the maiden flight the entire rocket was destroyed by a chain of events that started with an overflow error (well, really it started with sloppy application of a formal specification). Give me a russian ICBM any day of the week.

  33. We need shuttle alternatives. by jaredcoleman · · Score: 2, Insightful


    This illustrates why it may be a good idea to put some money into research of an alternative to the shuttle program. The shuttle program will always face dangers of this type, considering the speeds/forces involved in getting the shuttle into orbit.

    Perhaps a program where a spacecraft could actually take off like an airplane and be piloted out of the atmosphere. Even if a large burst of propulsion was needed to get it out of the atmosphere: it would be pulling less G's since it would already be moving with good speed, it would have to do so for less time, and there possibly wouldn't be external systems needed to do it (booster rocket and foam...).

    If the official consensus ends up being that the foam caused this, perhaps it will be an impetus for change.

  34. Foam misconception by confused+one · · Score: 5, Interesting
    I keep seeing people refer to this stuff in comparison to a nerf ball. This is way off !!!

    The tank is coated in a hard foam similar to the polyurethane foam used in insulation.

    Do a little experiment yourself here (warning: not for little children : ) Go to the hardware store and find a can of "Great Stuff" foam insulation spray. It's used to fill the holes in walls around pipes.

    Now, lay out a plastic trash bag, and empty the entire can onto the bag -- (warning: the stuff expands as it hardens; so, start in the middle of the bag).

    Once it hardens, take a look at the result. This is similar stuff, not quite as nice as what they use on the shuttle of course... Also, keep in mind that an entire can of "Good Stuff" is only 12oz. (3/4 lb). You'd need over two cans of the stuff to make a piece the size they're talking about.

    Think about that hitting you doing 500 mph...

  35. 'Volkswagen Beetle' math, please. by MarcQuadra · · Score: 4, Interesting

    I just did some rough math and guesswork. It seems the wing took about as much force as if I had driven my Ford Escort into it at 15MPH. That's quite a bit of force!

    I wonder how many Volkswagen Beetles that is?

    --
    "Sometimes, I think Trent just needs a cup of hot chocolate and a blankie." -Tori Amos on Nine Inch Nails
  36. They should have realized. by earthforce_1 · · Score: 3, Insightful


    These stories of ice covered foam remind me of something...

    In one of the NRC labs in Ottawa, they have a "chicken gun" that fires broiler chickens at high velocity into mock ups of aircraft windshields. It is probably an urban legend, but I heard a story that some British engineers decided to duplicate the experiment, and were horrified to find that the chicken smashed a hole clear through the windshield mockup and buried itself in the far wall. They emailed their Canadian colleages to ask what they were doing wrong. The reply was simple: "thaw the chickens first."

    But seriously, as the velocities increase, so does the danger. I once saw a picture of the windshield on another orbiter that had been struck by a tiny fleck of paint from an old booster. It looked like it had been struck with a bullet, and had the paint fleck been slightly larger, NASA would have had yet another catastrophic end to a shuttle mission.

    If we ever develop a really good propulsion system that can approach light speed, we had better invent deflector shields along with it. As you hit relativisitic speeds, anything you collide with releases energy proportional to an equivalent sized hydrogen bomb. Even molecules become dangerous, and a dust speck would blow a good sized hole in your spacecraft.

    --
    My rights don't need management.
    1. Re:They should have realized. by reverseengineer · · Score: 4, Informative
      Yeah, the "frozen chicken in the gun" is an urban legend. As the article notes, such devices do exist for the purpose of testing objects for bird impact (but many now use pigeons of the clay species), but the frozen bird goof is not known to have ever happened (other than intentional tests using frozen birds).

      What's really funny (and what provides an additional clue that this is an urban legend that's been around the block a few times) is that in most versions of the legend, it is a group of American engineers who have to clue in their foreign counterparts (their nationality varies too) that they have to thaw the birds first. If there's one universal in comedy, though, it's making fun of foreigners.

      --
      "FDA staff reviewers expressed concern about the number of patients who were left out of the study because they died."
  37. Proof? Experiments?*shrug* NASA says Whatever... by somethingwicked · · Score: 4, Interesting

    First, RTFA...

    "In fact, he said, the force was equivalent to catching a basketball thrown at 500 miles per hour."

    THEN

    although the experiment "moves us a lot closer to saying that foam can do this kind of damage," it did not rule out other possible causes of the hole in the wing, including small meteorites and debris in space.


    What is it about this being a peice of foam that they still can't cop to this being most likely.

    If I saw you throw a basketball at my car at 500mph, I would likely stop looking for the "real" cause of the dent!

    Even after the experiment and the basic lesson in physics, they still won't say "Yeah, we are keeping our minds open to any new evidence, but right now it appears that this foam strike was the a major factor in the accident."

    THERE IS NOTHING WRONG WITH SAYING "Yes, we think this is what caused the damage" If it was instead the basketball that indeed hit the shuttle, the debate about what caused the damage would be wrapping up.

    I say major factor, becuase I personally have theorized on /. before about the idea of ALL factors involved.

    Below is the text of my former post on this idea-

    'Under the conditions of a normal return to earth, the shuttle flies on autopilot until it is traveling more slowly than the speed of sound. But pilots train to take the shuttle all the way down in case the autopilot malfunctions, and so it is possible one of the pilots was trying to take control of the yawing craft in its final moments. 'It is relatively easy for the autopilot to be turned off by accident, which in fact happened just minutes before the problems with the Columbia started to become apparent. In the recovered segment of flight deck video of the waning minutes of the flight released by NASA, Colonel Husband is heard to exclaim, "Oh, shoot," and to tell mission control that "we bumped the stick earlier," briefly disengaging the autopilot. He quickly and calmly corrected the error'
    What this all leads me to is this, and I have not seen this suggested in anything I have read as an important concern: Is it possible that this accidental disengaging of the autopilot CONTRIBUTED to the loss of the Shuttle? Although the pilots are trained to fly the Shuttle without the Autopilot, if they were unaware that it was turned off then the "minute" adjustments that either one would make would be missed. All accounts I have seen suggest that the slightest details on the approach make HUGE differences in the results. Add to this the fact that it has been reported that the Autopilot, when on, was acting to correct the flight path anomalies caused by the damage outside. If the autopilot is off, then what other consequences were being experienced?
    Is it possible that this with the likely outside damage and other factors may have COMBINED have caused the loss of the Shuttle where any issue ALONE would have not? With all the speculation I have seen in the media, I am not sure this is any less of a possibility...
    BTW, I personally am not trying to lay blame on the astronauts themselves. Much like a Cruise Control that starts to mysteriously disengage on a vehicle, I would not be surprised if the Autopilot may have "sensed" a disengage as simple as moving the stick, and the pilots assumed that one of them must have done it."

    --

    ---"What did I say that sounded like 'Tell me about your day?'"---

  38. Why won't they address this simple question? by Crusty+Oldman · · Score: 4, Insightful

    From day one, they have danced around the subject of ice. They just won't talk about it.

    The Shuttle's main tank is a huge cryogenic storage cylinder. It is cold, very cold. So cold that they have to insulate it. So cold that atmospheric air will form a sheet of ice on its outsides. So cold that ice formation is monitored before launch. Why won't they talk about this?

    The leading portion of an aircraft body and wing is where ice will accumulate in flight. It can collect in amounts large enough to make the aircraft unaerodynamic. Amounts large enough to fall off in chunks. Why won't they talk about this?

    The material seen impacting the Shuttle wing has been described as "grayish-white". Ice just happens to be this same color. What color was the insulation? Was it grayish-white too? I doubt it! If the insulation were the same color, how could they visually check against ice formation before launch?

  39. Re:Basic Physics vs Intuition by mykepredko · · Score: 4, Insightful

    The impression that I am getting (from this article as well as others) is that intuitively the engineers didn't think the foam collision could cause any damage. I haven't seen anything written indicating that there was any past history with pieces of foam striking the leading edge of the orbiter's wings. I have seen articles indicating that foam has struck the underside tiles and damaged one of the landing gear doors and while the tiles were damaged, none in such a way that the shuttle was ever in danger.

    I would think that the line of thinking was, when the foam separated, it was moving at the same speed as the shuttle itself. Since the shuttle, at time of impact was at 50,000+ feet, the force of air drag on the foam would be negligible and the piece of foam would approximately maintain its speed.

    I seem to remember that it is about 30 feet from the bipod to where the foam struck the orbiter's leading edge, so assuming that the foam travels at approximately the same velocity as when it came off and the shuttle was accellerating at 2.5 Gs, it would take about 1.4 seconds for the foam to hit the leading edge. Using these assumptions, the velocity of the foam at impact, relative to the leading edge, would be 110 ft/sec or roughly 75 mph.

    This doesn't sound too bad - after all, it's foam. Getting hit by a Nerf football that has been thrown hard by somebody close by stings, but it won't break bones or even come close to breaking the skin. If you don't think it could do more than bruise you, then it would be hard to accept that the carbon-carbon leading edge of the orbiter could be damaged.

    I think that this was the level of intuitive analysis that was done. Unfortunately, it wasn't backed up by any kind of quantitative analysis using known facts (such as estimating the speed of the impact from the film and checking it against the intuitive speed of impact) to test whether or not there were grounds for concern.

    myke

  40. A pound of feathers versus a pound of lead by sjbe · · Score: 2, Interesting

    Why does the old joke about "which is heavier, a pound of feathers or a pound of lead?" keep coming to mind?

    Folks, a small weight moving fast packs a lot of punch. Even foam/feathers/pillows.

  41. Not really... by AzrealAO · · Score: 3, Informative

    At the time the foam fell off, the shuttle was still accelerating at full power. The piece of foam also entered the slipstream between the shuttle and the external tank, which is where most of the acceleration came from.

  42. How did the foam decellerate so much in this case? by ToadMan8 · · Score: 2, Interesting

    First of all the foam piece was part of the shuttle. So it broke off and hit the shuttle a little further down. In a "near vacuum" (sp?). So if the piece was traveling as fast as the shuttle before it broke off, didn't have much air resistance to slow it down and hit the shuttle a few tens of feet away how did it accelerate (well, decellerate, same difference, opposite vector direction) to 500 mph less than the velocity of the shuttle?!

    Also why are NASA engineers surprised about Ek=1/2mv^2?! I think the reporter meant he didn't think the foam would do much damage, and the NASA guy couldn't think of anything simpler than Ek=1/2mv^2 to explain it to his dumb reporter ass. (sorry, small rant)

    --
    I haven't posted in so long, my sig is out of date.
  43. Ice? by hughk · · Score: 2, Insightful
    From what I remember that after fueling and before the shuttle starts moving, there tends to be condensation forming on the exterior of the external tank (even with the foam insulation. The condensation tends to freeze.

    I don't know how fast the air friction melts this, but wouldn't foam laden with ice be even worse?

    --
    See my journal, I write things there
  44. You haven't thought of everything by Anonymous Coward · · Score: 5, Insightful

    You say "I would think". Well, if I was a responsible engineer at the time and place, I would have thought of a lot more than either you or they seem to have.

    1) Aerodynamic drag at 50,000 feet is hardly "negligible". Drag is proportional to local atmospheric density times the square of the velocity. Atmospheric density at 50,000 feet is 15% that at sea level. Therefore the drag at that altitude is equal to the drag at sea level at 39% of the speed. In other words (pick a number) 500 mph at 50,000 feet causes the same drag as 195 mph at sea level.

    2) Therefore, not only was the space shuttle ACcelerating, but the foam was DEcelerating - probably a LOT - but the point is, it needs to be taken into consideration.

    3) The foam coating the fuel tank is HARDLY the same as that a nerf ball is made of. It is much more substantial.

    4) As I understand it, the piece of foam that broke off was very likely coated with ice. I think if you got hit by a piece of ice travelling 75 mph (much less at an even higher speed), you would most certainly be injured, and so would the leading edge.

    5) Prior strikes were grazing blows on the surface of the wing. We are postulating a direct hit on the leading edge of the wing, made up of very brittle carbon fiber composite.

    All that said, in the end I don't blame those on the scene as much as those responsible for the crappy concept as a whole. Hopefully I would have thought of the case of a direct strike on the leading edge, and hopefully I would have woken up to danger (albeit maybe too late) when a piece of the shuttle was OBSERVED to part company while in orbit, but my true ire is reserved for whoever is responsible for the design concept as a whole. If the fuel tank was coated with crappy insulation that frequently broke off in chunks during launch, that in itself doesn't constitute a hazard. But as soon as you mount a manned space vehicle directly in the path of the debris, that is just unforgiveably negligible.

  45. Shuttle Velocity is relevent... by goretexguy · · Score: 2, Informative

    ...since the slipstream is stressing the wings. Any analysis of the problem needs to take into account that the leading edges are under significant stress. This is why the SSME's are throttled back during the launch, to reduce the maximum loading on the airframe.

  46. Environmentalism destroyed the shuttle? by geekee · · Score: 4, Informative

    The insulating foam for the space shuttle that broke off and possibly destroyed the shuttle was a new formula since 1997 that has been problematic since it replaced a freon based foam. Although the freon-based foam worked better, the new foam was used instead rather than getting an exemption. So, if the foam is the root cause, it appears political correctness was more of a concern than using the best material for the job, possibly costing the lives in the process. Here's an article on the subject

    --
    Vote for Pedro
  47. Management triumphs over Engineering, again. by JoeSilva · · Score: 3, Insightful

    It's looking more and more like there was a management decision to accept foam impacts despite the engineers of the shuttle specifying that nothing should impact the shuttle.

    Previous reports indicated NASA management argued that the impacts were OK since nothing bad happend from past impacts,and because it was "just foam". Some of the same articles stated that the engineering design docs stated no impacts were acceptable.

    The challenger disaster was for sure due to managers deciding to launch against the strong advice of the engineers not to launch.

    This current article's quote of the NASA Ames person (who has been in management for awhile now as someone has already pointed out) surely is suggestive of the problem. It indicates his surprise that the physics don't match his inuitive expectation. Maybe that's a root of the problem. People with some science background in a non-relevent field who move on to a management role are relying on their own intuition over that of those that are doing the actual engineering in the relevent field.

    For sure if they were going to accept the impacts then they had a responsibility to put the resources into experts carefully analyzing what the outcome would be for all the possible impact area's and times. That would allow a scientifically informed decision.

    Instead there was an intuitivly informed decision.

  48. Ha, the tests forgot this fact!!! by Iowaguy · · Score: 2, Funny

    These tests were conducted in Houston, They forgot the simple truth that everything is bigger in Texas. So, the great-biggest-on-Gods-green-earth-Texas-style foram used in test was probably much too large and tough compared to the wimpy-geriatric-I-am-here-because-I-retired Florida foam. Again, NASA engineers do not get the units right. Sigh. :)
    my two cents
    Iowa

    --
    "He who laughs last, didn't get the joke."-Cap
  49. Re:YALN reporting as ordered by zedmelon · · Score: 2, Interesting
    Not sure if I qualify as "Logic Nazi," but I've got some conjecture to share as well, so here goes...

    Whenever a plane "hits paydirt" as a result of hitting something else first (excepting other planes, of course), it seems the universal constant is a jet engine's intake manifold. A flock of birds, a weather balloon, a lost Australian Shepherd asking for directions, they all get sucked into the engine and wind up tearing it apart from the inside. IANA air traffic controller, but in my experience, that's the only reason a plane goes down as a result of an unexpected collision (excepting the ground of course).

    The shuttle has no jet engines, and there's not really a way to damage the rockets that propel the vehicle except creating a breach of some kind.

    With that in mind, I'd imagine the damage likelihood would be extremely low (famous last words?) if a bird hit the shuttle during liftoff. Beyond the already high unlikelihood of an actual collision (NASA has played the percentage game quite a few times now), their small bodies are padded by a relatively huge volume of feathers, which would absorb most of the impact. I won't stray far enough offtopic to divulge details, but four ingredients: younger days, an old Victorian house with an open-air attic (or whatever construction guys would call that), pigeons pooping all over the place, and a bb gun. That thing could embed small metal spheres half an inch into hardwood stairs (won't tell you who still doesn't know about that, either), but when pigeon hunting, if it wasn't a head- or neck-shot, the bb would just bounce off, sometimes not even scaring away the damn pigeon. Now don't call the ASPCA, because that would be too far offtopic.

    So anyway, to bring down the shuttle, the bird would have to try to impale the craft with its beak, and that's only possible if the bird is looking down (it it a faux pas to say FTSOA that the launch is vertical?). Now, I won't pretend to know that a bird definitely could/couldn't get out of the path of a large object moving at mach three, but I think it's fair to assume that most birds would see it in time to at least attempt flight (sorry, bad pun), and therefore be facing away from the shuttle, enabling the rocketing craft to hit the soft part of the bird first. So, of the multitudes of birds that hit the shuttle during each liftoff, only an infinitesimal percentage would collide beak-first. I doubt birds are of much concern to the shuttle crew.

    AFA the rail gun analogy, it's actually like electromagnetic charges that repel, not opposites, which attract. Other than that, your statement is very true.

    I probably shouldn't mention these small details, but without the existence of small details, this entire thread would likewise not exist, right?

    All right, I just couldn't resist the correction. So I qualify.

    - zedmelon

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    Mom says my .sig can beat up your .sig.