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iPod Mini Autopsy

tritone writes "Some fearless soul has disassembled his iPod mini and provided pictures and commentary about the process. This really does seem to be an autopsy since he managed to kill it in the process. That's $249 well spent in the pursuit of knowledge. See the full report at www.ipodlounge.com."

11 of 421 comments (clear)

  1. Server is already slow - here's the text by ghettoboy22 · · Score: 5, Informative

    Photo server is still up at http://gallery.ipodlounge.com/ipod/thumbnails.php? album=6 Taking apart the iPod mini

    February 23, 2004 By Greg Koenig

    Apple has crammed a lot of stuff into the anodized aluminum enclosure of the new iPod mini, and taking it apart is no easy task. I'm an industrial designer with lots of experience pulling back the curtain and meeting the wizard in PDAs, Mp3 players, stereos, watches and all sorts of other gear. I am usually pretty good at it, having not broken something in years (lots of bug hunts for tiny parts on the floor though). Except my brand-new iPod mini, where I screwed up big time... twice!

    The Procedure:

    Tools needed: (1) Wiha 1.5mm flat head screwdriver (1) Wiha Philips #000 screwdriver (1) Needle nose pliers or medical (Kelly type) hemostats (1) Hair dryer

    To help illustrate my disassembly adventure, view the iPod mini autopsy photos and follow along.

    To begin with, make sure the 'Hold' button is locked into the ON position (showing orange) to prevent the internal components to be turning on while you are taking it apart.

    The plastic top and bottom plates are glued into place with a tacky adhesive that will soften considerably when heated so use the hair dryer on a low setting to heat up the top plate. Work the area until it's very warm to the touch. Now turn the mini around so you're looking at the Apple logo and squeeze the two rounded edges together at the top, causing the enclosure to bow a little bit in the middle. Insert the flat bladed screwdriver between the plastic and the metal (in line directly above the Apple logo) and gently pry the plate straight up. Work around the edges, leaving the area around the 'Hold' button till last. When you finally do get to the 'Hold' button area, pry carefully and pull the plate STRAIGHT up. Behind the 'Hold' button are two plastic standoffs (sort of like tabs) that extend down into the case and push the real switch on and off. If you pry the thing out at an angle, you will break one of these standoffs. That was mistake #1 for me. The actual 'Hold' switch soldiered onto the main board broke, so the 'Hold' switch no longer works.

    Now perform the same procedure on the plastic bottom plate. When it is removed, you will see a shiny sheet-metal plate held in place under spring tension by 4 tabs inserted into reliefs machined into the enclosure. At the end of each of these tabs, you will see a round hole. Use the Philips #000 in these holes and carefully pry each tab out of its slot. The sheet-metal plate will come right out.

    Next, you need to disconnect a ribbon cable that connects the scroll/click wheel assembly to the main baord. This ribbon cable is on the bottom of the mini on the left hand side. It is orange. You can't miss it. Use the 1.5mm blade screwdriver to pry it apart. If there isn't enough slack in the ribbon cable, don't worry, as long as you get the connector loose, you have done your job here.

    Turn the mini over, looking back into the top, you will see two tiny philips head screws on either side of another metal plate. Remove these with the #000 screwdriver carefully and put them in a safe place (don't drop these on the floor, you will never see them again).

    Now comes the fun part - gently push on the 30 pin connector at the bottom of the mini and all of the main components (on an assembly I call the component sled) will slide right out the top. It is a bit tight, but if you meet major resistance, back off and INSURE you have the ribbon cable disconnected. This is where I messed up and killed my iPod mini, I forgot to check and I pushed with all my might, ripping the ribbon cable off of the male connector. Oops.

    The component sled contains nearly all of the iPod's internals; the main circuit board, battery, LCD display and hard drive. While the LCD is held onto the ma inboard with 4 plastic tabs, the battery and HD ar

  2. Re:More like murder by dnahelix · · Score: 5, Informative

    Actually, dissecting something while still alive is called a vivisection .
    But, yeah, you can call that murder.

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  3. Another photo gallery by Anonymous Coward · · Score: 5, Informative

    Can't get to the article, but found this one showing a nicely dissected mini ipod...

    iPod mini Dissection

  4. Re:Well... by gringo_john · · Score: 5, Informative
    The battery is covered by the usual on year warranty only. Apple provides an extended warranty which extends the warranty to 2 years.

    When the battery dies under warranty, the usual process is that you send your dead iPod in it's whole to Apple and they send you a refurbished unit.

    Having said that, there are how-to documents that show how to open the iPod and swap the battery yourself, saving a bit of money.

    I guess all the bad press that Apple has received over the lifespan issues of the iPod battery has really pushed them to provide the extended warranty and an avenue to have them replace the battery on a pay per battery type deal.

  5. Necropsy by jkujawa · · Score: 5, Informative

    It's a necropsy unless the procedure is being done by another iPod mini.
    Autopsy refers to dissection of a human by a human, or by extension, some instance of class 'foo' by another instance of class 'foo'.

    Actually, in this case, it would be a vivisection, as the iPod started out functional, and died due to the procedure.

  6. Re:Flash drive by GizmoToy · · Score: 5, Informative

    It is hard drive based. Its just that the hard drive used the Compact Flash interface more common to flash memory. It's a tiny hard drive manufactured by Hitachi.

  7. spend $249 and get ... $480, plus by Mablung · · Score: 5, Informative

    Here's a discussion that talks about yanking the ($479.95) Hitachi microdrive inside. More discussion on my original source: boingboing

    No sig for you!

  8. Re:We Need Help... by joshua404 · · Score: 5, Informative

    The drive used in the iPod Mini retails for much more than the Mini sells for. Apple is either getting an amazing volume price from Hitachi or they are taking it up their collective asses in order to infiltrate the market.

  9. yet another dissected ipod mini by mohrt · · Score: 5, Informative

    Here is another one.

  10. Re:We Need Help... by shamino0 · · Score: 5, Informative
    I know of a few digital camera junkies that are considering buying the iPod just for the hard drive

    If you do, point them to this page. The author there recommends buying a Creative Nomad MuVo. It has the same 4G drive and sells for $200.

  11. Re:More like murder by shamino0 · · Score: 5, Informative
    If you are going to kill an iPod just to show how '1337 you are...

    According to the article, he was figuring out the take-apart procedure in order to begin offering a re-coloring service for those iPod mini owners that don't like Apple's choice of colors.

    Obviously, if you're going to fuse new colors into anodized aluminum, you don't want to do it with any electronic or plastic parts still attached.