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Probe Crash Due to Misdesigned Deceleration Sensor

squirrelhack writes "Seems as though the Genesis spacecraft was able to launch from earth, travel through space, avoid aliens, and cruise back into the atmosphere to be caught by stunt pilots waiting patiently with their helicopters. Alas, the brakes didn't work because a sensor was designed upside down.

48 of 374 comments (clear)

  1. There is a bright side by AKAImBatman · · Score: 5, Interesting

    Look on the bright side. The craft was not a complete loss, and it was the first probe to successfully test the Interplanetary Superhighway. (Article with pictures) Now that we know the IPSHwy works, we have the capability to launch cargo ANYWHERE in the solar system.

    The primary limitation is the maximum weight we can get to the Earth/Moon Lagrange points. Once at the L-points, the cargo pretty much travels one gravity slingshot to the next with nearly no fuel expenditure. This could be a massive boon for sending Interplanetary mission cargo, especially when staging manned missions!

    The only down side is that the IPSHwy is simply too slow for manned travel. Not too bad of a tradeoff, however, when you consider the amount of mass that can be more easily staged at Mars in advance! It's certainly reasonable that we could have a complete microsat network at Mars before a human ever sets foot there. Services that could be provided include:

    - Mars GPS system
    - Deep Space Network Uplink
    - Satellite Radio Communicators for landing teams
    - Detailed mapping and emergency surveillance of problem areas

    In short, we could have a complete technological infrastructure on Mars before we risk anyone's life going there. It wouldn't have to be like the moon mission. We could go to stay.

    1. Re:There is a bright side by djtripp · · Score: 3, Funny

      But what has it told us about the Vogon's and Interstellar Bypasses?

      --
      "This is you left and that's your left. This is your right and that's your right. You're gonna die!
    2. Re:There is a bright side by DigitalRaptor · · Score: 4, Interesting

      In conjunction with a Space Elevator this would be a great way to get rid of our radioactive waste.

      Fill a large container with radioactive waste, send it up the elevator, tow / launch it to the nearest lagrange point, and send it down the superhighway.

      When it gets to it's exit, thrusters fire and it flies directly into the sun. No more radioactive waste.

      --
      Lose Weight and Feel Great with Isagenix
    3. Re:There is a bright side by schon · · Score: 4, Funny

      Now that we know the IPSHwy works, we have the capability to launch cargo ANYWHERE in the solar system.

      So now when I travel, instead of the airline sending my luggage to another city, it can end up anywhere in the *solar system*. Yeah, that's just what we need!

    4. Re:There is a bright side by Martin+Blank · · Score: 4, Funny

      [green]We've polluted the Earth enough, and now you want to pollute the sun?! When will you evil Republicans stop destroying nature?![/green]

      --
      You can never go home again... but I guess you can shop there.
    5. Re:There is a bright side by Catbeller · · Score: 4, Informative

      Always with the sun. What did the sun ever do to you?

      Seriously, a solar or even a high earth orbit is fine for storing waste indefintely. Don't need to waste delta vee directing it into a star. Stuff is heavy.

    6. Re:There is a bright side by PedanticSpellingTrol · · Score: 4, Insightful

      besides, we might find a use for it someday. Radioisotopes don't grow on trees...

    7. Re:There is a bright side by AuMatar · · Score: 3, Insightful

      No, bad idea! Have you never seen Superman III? It'll become an evil super-villain.

      --
      I still have more fans than freaks. WTF is wrong with you people?
    8. Re:There is a bright side by Shadow+Wrought · · Score: 3, Interesting
      I know you're joking but in college (COLLEGE!) I had arguments with folks along those lines. They thought it was idiocy to destroy the Sun with our nuclear waste since we depended on the Sun for our lives. Explaining things like size, heat, and other such things went completely over their heads

      I wonder though if that technique of solidly encasing nuclear waste posted not to long ago might work as a means of jettisoning waste into the Sun?

      --
      If brevity is the soul of wit, then how does one explain Twitter?
    9. Re:There is a bright side by red+floyd · · Score: 4, Funny

      Radioisotopes don't grow on trees..

      What about Carbon-14?

      --
      The only reason we have the rights we have is that people just like us died to gain those rights. -- Cheerio Boy
    10. Re:There is a bright side by SEWilco · · Score: 3, Funny
      The primary limitation is the maximum weight we can get to the Earth/Moon Lagrange points. Once at the L-points, the cargo pretty much travels one gravity slingshot to the next with nearly no fuel expenditure.

      I'd prefer we get to the interstellar gravitational-thermal equivalence zones and travel via Alderson jump points.

  2. It seems ... by Sonic+McTails · · Score: 3, Insightful

    ... that human error can happen even in the most expensive projects.

    --
    This signature was left intentionally blank.
    1. Re:It seems ... by kfg · · Score: 5, Insightful

      ... that human error can happen even in the most expensive projects.

      Because no matter how much money you spend you can't buy perfect humans, and to err is human.

      To correct error is engineering.

      Once upon a time some 'wires' in my brain got crossed and I actually picked up a hot soldering iron from the wrong end. Have you ever had that experience where you realize you're about to do something terribly, terribly wrong, but the impulse has already been sent and you can't stop it?

      I hate when that happens.

      But I only did that once. Pain is a great teacher. One might almost come to the conclusion that that's what it's there for.

      So the next probe will have the sensor absolutely correct and working. They'll have to come up with brand new ways to mess things up.

      Just like I do.

      KFG

    2. Re:It seems ... by lukewarmfusion · · Score: 4, Interesting

      Have you ever made a mistake that hurt so much you knew you'd never make that mistake again? And when it came around next time, you made so much effort to not make that mistake that you ended up making a completely different mistake?

      Mistakes happen, as you say. As is commonly accepted my many software developers, software has bugs.

      The parent notes that mistakes happen in even the most expensive projects. I think it's more likely to happen in complex (and therefore expensive) projects.

    3. Re:It seems ... by Eric+S.+Smith · · Score: 5, Insightful
      I wonder if the sensor-installer guy got fired....

      I hope not. As the article says, the board was Broken As Designed -- the sensor was installed exactly as specified, but the specification was wrong.

    4. Re:It seems ... by Martin+Blank · · Score: 4, Funny

      Have you ever had that experience where you realize you're about to do something terribly, terribly wrong, but the impulse has already been sent and you can't stop it?

      Yeah. Every time I go to Slashdot.

      --
      You can never go home again... but I guess you can shop there.
  3. This stuff is EXPECTED by Amsterdam+Vallon · · Score: 5, Insightful

    I wish POLITICIANS would stop judging accidents with NASA and spaceflight in general as "wastes".

    It's NOT a waste. Research REQUIRES failure. SUCESS requires failure.

    One step at a time, my fellow scientists and engineers. One step at a time.

    --

    Reply or e-mail; don't vaguely moderate. Ex-O'Reilly/MIT employee, now a full-time Google employee.
    1. Re:This stuff is EXPECTED by turbotalon · · Score: 5, Insightful
      Yes, sucess requires failures, but not of this kind!! Imagine if in the early days of cars they had spent millions of dollars researching and designing the latest carburator, then installed it BACKWARD.

      We expect failures like "Hmm we didn't know there would be THAT much particulate matter in space, look at all those holes!", not "oops, got that backwards!!" or, "oops, forgot to convert to metric!"

      "It's always the little things that get me, I always get a fscking decimal point wrong or something!" --Michael, Office Space

      --

      I'd rather have a bottle in front of me than a frontal lobotomy

    2. Re:This stuff is EXPECTED by pclminion · · Score: 3, Insightful
      Research REQUIRES failure. SUCESS requires failure.

      This is very true, but this type of failure should be deemed unacceptable by any reasonable person. This is the NASA equivalent of accidentally filling your car with diesel instead of gasoline. Or doing an 'rm -rf *' in your home directory. It's completely boneheaded and shouldn't be accepted by anyone.

      I'm not a mean guy, and I don't hope that anyone at NASA loses their job over this, but I think a little bit of preventive ridicule is in order. I earned myself some nasty comments when I deleted a bunch of important (but thankfully, backed up) data with a braindead command, and I think I'm the better for it now.

  4. Well it turned out to be a win win situation ... by Average_Joe_Sixpack · · Score: 5, Funny

    The scientists got their samples and the public got a cool crash video

  5. To err is human... by freeze128 · · Score: 5, Funny

    But it takes a rocket scientist to really screw things up.

  6. Obligatory bugs bunny quote by TykeClone · · Score: 4, Funny

    They had the silly thing in reverse.

    --
    A fine is a tax you pay for doing wrong and a tax is a fine you pay for doing all right.
  7. Yeah by bsd4me · · Score: 3, Informative

    I read the same story here earlier today, and it also says that it was installed backwards.

    --

    (S(SKK)(SKK))(S(SKK)(SKK))

  8. Re:wtf by AKAImBatman · · Score: 4, Informative

    You didn't read the article very well. It says that the specs said the part should go in backwards. From the article:

    The sensors, which are estimated to be less than an inch (2.5 centimetres) wide, were apparently installed in a circuit board in the wrong orientation - rotated 180 from the correct direction. But the problem stemmed not from the installation but the design, by Lockheed Martin, based in Bethesda, Maryland.

  9. Re:wtf by twiddlingbits · · Score: 3, Funny

    Second (or third if ya count the dropped sattelite at Goddard about 18 months ago) screwup by Lockheed on a recent NASA project. Knowing NASA, they'll likely give LockMart a bonus for that performance ;)

  10. Enough! by Anonymous Coward · · Score: 5, Funny

    Haven't we had enough stories about sensorship today?

  11. Re:I was trying for comedy by AKAImBatman · · Score: 5, Funny

    ...and make some sort of Genesis joke but there just isn't anything funny at all about the damn group.

    KHAAAAANNNNN!!!!

  12. Blame game... by Jonah+Hex · · Score: 5, Interesting
    But the problem stemmed not from the installation but the design, by Lockheed Martin
    So what kind of trouble is LM going to get into over this one, like most big money contracts I'm sure there is some kind of penalty for such a screwup. I'm not talking about firing the engineer or some Q&A folks, I'm talking about money returned to NASA.

    Jonah Hex
  13. Why does Lockheed Martin continue to get NASA work by handorf · · Score: 5, Interesting

    Seriously. Correct me if I'm wrong, but THEY're the ones who:
    Thought we still use Imperial for SPACE WORK (Mars Climate Orbiter IIRC?)
    Recently dropped a sat because it wasn't bolted down when they moved it.
    Now this.

    Can I get like a billion dollars to fail repeatedly? PLEASE?

    --
    -- IANAEG - I am not an elder god.
  14. Re:no such thing as... by dartboard · · Score: 4, Informative

    This isn't a trick question on your high school physics quiz. Just because the term deceleration is not preferred because it is ambiguous does not mean that it doesn't exist. Maybe it's *acceleration* that doesn't exist!

    From Dictionary.com:

    3 entries found for deceleration.
    decelerate Audio pronunciation of "deceleration" ( P ) Pronunciation Key (d-sl-rt)
    v. decelerated, decelerating, decelerates
    v. tr.

    1. To decrease the velocity of.
    2. To slow down the rate of advancement of: measures intended to decelerate the arms buildup.

    v. intr.

    To decrease in velocity.

  15. sensor was designed upside down by Scrameustache · · Score: 4, Funny

    Damn Australian scientists!
    ;-)

    --

    You can't take the sky from me...

  16. Hmm by rnelsonee · · Score: 3, Funny
    From the article:
    The mission's Mishap Investigation Board will continue to investigate the problem.

    Oh, suuuure. MIB stands for "Mishap Investigation Board" now, huh? We're on to you, you governemnt spooks!

  17. References by handorf · · Score: 4, Informative

    Lest I get a bunch of "What are you talking about?" responses:

    For them dropping the NOAA sat:
    http://www.space.com/spacenews/businessmonda y_0410 11.html
    (first link I found)

    Climate Orbiter:
    http://www.space.com/news/mco_report-b_9 91110.html

    --
    -- IANAEG - I am not an elder god.
  18. Murphy's Law? by Anonymous Coward · · Score: 4, Insightful

    Isn't this the same situation that resulted in the creation of Murphy's Law. They were doing acceleration tests on humans but they installed the sensors backwards so the tests were useless.

    The original lesson they learned was: That if a design allows for a part to be installed incorrectly, then that part will be installed incorrectly (eventually, or maybe even the first time).

    Just a little bit of history repeating.

  19. Alphaware ... by dragondm · · Score: 5, Insightful

    Sheeeeezzzz...

    These kind of mistakes make me wonder. WHY does NASA *HAVE* to re-design every freakin' thing on every freakin' mission from the ground up every freakin' time?

    We're flying alpha-test spacecraft.

    Re-usable modules anybody?? Heard of those? Standard designs? Sure, some parts are going to be different, namely the actual scientific instruments, but fer ghodssake an accelerometer?! WhyTF do we need to redesign that (its a weight, a spring and a switch, fer the love of pete) ?!!

    -sigh-

    --
    -- -- The Dragon De Monsyne
    1. Re:Alphaware ... by wass · · Score: 3, Informative
      Re-usable modules anybody?? Heard of those? Standard designs?

      I hate to tell you this, but NASA HAS been using proven parts in spacecraft, there is a strong push for COTS (Commercial Off-The-Shelf) Hardware, it's much cheaper than designing every op-amp from scratch. But this COTS stuff has to be beyond military spec, it has to be rad-hard, withstand severe thermal and vibrational stresses, etc. It's easy to make a reusable op-amp or logic gate in a desktop computer, but for a satellite they have to be MUCH more rugged.

      Regarding this accelerometer, not sure why it had to be different, but like I said before, it definitely needed to be rad-hard, endure strong vibrational and thermal extremes, and still function flawlessly upon re-entry. That's not easy to design, and there are 100000000 things to go wrong, one of which is that it's installed backward.

      Now as to the reason they don't re-use spacecraft designs is that every craft has different operating parameters. Some are very far from Sun and Earth, and need higher-gain antennas (ie, parabolic dishes that can retract) and RTG's (solar panels become inefficient beyond Jupiter). Some operate close to Earth orbit and use solar panels and smaller antennas. Some will never re-enter earth, some will burn up on re-entry when their use is finished, and some need to survive re-entry intact. Some craft close to the sun (eg SOHO) need special rad-hard thermally-shielding designs. The inclusion or exclusion of each of these items will drastically change the structure of the craft.

      So basically, each mission is so different that it's very unfeasible to come up with a reusable 'strawman' design from which to start all NASA craft. And this is just considering operating environment, power, and communications. That's not even including the scientific instruments, all of which need specialized heating or cooling or shielding or vibrational-isolation requirements, etc.

      --

      make world, not war

  20. Re:wtf by Ford+Prefect · · Score: 3, Interesting

    They installed the switch backwards.

    For some reason, I'm reminded of the origins of Murphy's Law. I recall that too was the result of some sensors being installed backwards...

    --
    Tedious Bloggy Stuff - hooray?
  21. Not expected... tolerated by handorf · · Score: 4, Insightful

    But we know things like this already. Failure is fine if you learn from it.

    What did we learn? Um... accelerometers only work in one direction... if you install them backwards, things don't happen right!

    We tolerate mistakes if we have to make them, but this one (like all the recent Lockheed Martin screwups on work for NASA) appears to be stupidity.

    --
    -- IANAEG - I am not an elder god.
  22. Hmmm... by katsiris · · Score: 5, Funny

    I didn't realize that up and down were different in metric than the imperial system.

  23. They should have known! by GMFTatsujin · · Score: 4, Funny

    You'd think they would have figured out that the braking switch was in backwards when they saw Genesis's airbags deploy at liftoff.

    3... 2... 1... *PFOOF*

  24. It just shows that you gotta test by shoppa · · Score: 5, Insightful
    Testing of the assembly would have shown up this problem immediately.

    Just like you should never write that code that cannot be tested (in the perfect world, every line would be executed during testing), you should never design a subassembly that cannot be tested.

    It's a organizational attitude adjustment that's needed to put this into effect.

  25. Symmetrical parts baaaaad by Tablizer · · Score: 5, Insightful

    I remember reading about an Apollo moon car issue where a core-sample clamp would not work because it was installed upside down. It ended up wasting about an hour of astronaut time. Parts designers should avoid symmetrical designs where things fit, or semi-fit, if misoriented. Design them with things sticking out so that it would not fit *at all* if put in wrong.

  26. Redundant logic by Scorillo47 · · Score: 4, Interesting

    A while back, one of the main things I admired NASA for was the redundant design concept. You just have a backup path for everything.

    But recently it looks like they kind of dropped this concept, at least partially. Probably as a cost-cutting measure. The success of the whole mission now depends on the reliability of several single components, like the sensor in discussion.

    BTW, did you know that a Mars Rover has a single CPU that carries out all the computation? I found this puzzling. Today, you add redundance in every piece of equipment - even in web blades.

    --
    Don't try to use the force. Do or do not, there is no try.
  27. Re:wtf by shotfeel · · Score: 3, Informative

    Said another way, When they installed the part, they installed it with the "Up Arrow" pointing up like the directions said, but the people who designed the part had the "Up Arrow" pointing the wrong direction.

    So the failure was in design, not installation. The net result still being it ended up backwards.

    At least that's what I'm reading.

  28. odd headlines by Tablizer · · Score: 3, Funny

    After that capsule crashed, I saw the following headline:

    Saucer From Space Crashes In Utah Desert!

    My first thought was, "what bullshit!". But then I realized it was 100% true. (Well, okay, it was kind of an obese saucer shape.)

  29. Mistakes like this are easy to make... by monoi · · Score: 3, Insightful

    We've all made mistakes like this, I think. Somehow, you just get things backwards in your head once, and then fix it as a `definite truth' which you don't bother to look at again.

    Usually, I find these kinds of mistake in my own work when someone else, who hasn't been tainted in the same way, points it out to me. I wonder why this kind of peer review didn't happen here?

  30. Re:Poke-a-yoke or poka-yoke engineering anybody? by tigerknight · · Score: 3, Insightful

    That's the problem. It wasn't installed wrong, it was designed wrong. The installation was exactly as it should have been.

    My guess is that whoever designed that part had the head and tail of the probe itself backwards in their head.

  31. Two Things... by RedCard · · Score: 3, Informative

    I remember trying to put plastic containers in a field to use as markers for trees (long story) and after about 2 years had to be replaced as they had decomposed

    1) Some plastics are designed to decompose.

    2) Most plastics that aren't designed to decompose... don't. Instead they undergo weathering by the elements and 'vanish' as they are ground down by sun, wind, rain, and snow into plastic dust which then remains in the environment for hundreds/thousands of years. This is a worldwide problem.

    This flies against all the enviromentalists saying they will stay here forever

    It flies against nothing. Just because something is too small for you to see does not mean that it is 'gone'. Weathering does not equal decomposition. Choice quote from the BBC article: "...this study suggests that practically everything really is made of plastic these days - even the oceans."