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Crack Found in Shuttle Tank

hpulley writes "The shuttle's new fuel tank, supposedly redesigned to be safer, has a crack in it. Pictures were sent to the manufacturer who decided that it is too small to be worrisome. Hmm, what caused the Columbia disaster, pieces of foam? Meanwhile, there will be a second shuttle on standby, just in case the first one has problems after being hit by foam, etc. If the first shuttle has a design flaw, what's to say the second one isn't afflicted by the same problem? Won't there be a good chance of them stranding the rescue crew in addition to the original crew? If an aircraft crashes and the redesign to fix it crashes, would you send another of the same type to rescue it? Of course not! The ISS is going to be a smelly, scary place with the regular complement and two shuttle crews onboard and no way home but a Russian Soyuz capsule that isn't slated to launch again until September and has seats for just three..."

14 of 703 comments (clear)

  1. Risk vs Reward by fembots · · Score: 5, Insightful

    Pardon me for being insensitive here, but I always wonder what the problem is with a potentially problematic space shuttle? Is it the cost, bad PR or safety of the crews?

    It always puzzles me that a country which recruits hundreds of thousands of soldiers and spends hundreds of billions of dollars to go to wars with guaranteed casualties (and not all die in action) are so timid in losing a relatively small percentage of lives/dollars to go to space.

    Everything has a risk, if you send those astronauts to do sky diving (or just drive to the supermarket) often enough, some of them will get killed too.

    Why can't we allow those who are more than willing to sacrify their lives to go to space to do just that?

    I understand that we have the responsibility to maintain certain level of reliability and to minimize risk, but all the safety concerns are slowing things way down. Other countries are catching up fast, maybe their lives are cheap? Or maybe they knew and anticipated the risk of losing lives to achieve something great?

    I guess we can't go to the moon now because of the deadly moon dust, imagine what would have happened if we discovered it before landing on the moon?

    1. Re:Risk vs Reward by shadowbearer · · Score: 4, Insightful


      Soldiers are many, but Astronauts are few.

      Public perception is a funny thing... now if we routinely sent thousands or tens of thousands of people to space, the media hype over accidents would subside considerably (on a national level anyway).

      A good example there might be the airline industry?

      SB

      --
      It's old. The more humans I meet, the more I like my cats. At least they are honest.
    2. Re:Risk vs Reward by shadowbearer · · Score: 5, Insightful

      Sacrificing your life in war is honorable and deserves recognition because of your service to your country; Sacrificing your life in space because of some stupid engineering/manufacturing mistake is a waste.

      So if a soldier sacrifices himself in a war zone to save his buddies from a situation caused by a "stupid engineering/manufacturing mistake" - and it happens somewhat often - what do you consider that?

      Do you not consider training for decades and risking your life to further our national goals in space "service to your country"? I'm afraid I can't see your point.

      SB (no disrespect to soldiers of any stripe meant)

      --
      It's old. The more humans I meet, the more I like my cats. At least they are honest.
  2. Re:Why? by Anonymous Coward · · Score: 5, Insightful

    STS was originally conceived in the 60s, implemented in the 70s, and was launched in the 80s. I turned 24 today. The space shuttle first took off when I was six days old.

    Sounds like Unix. And we're still using it, too.

  3. Objective reporting by darkitecture · · Score: 4, Insightful


    If the first shuttle has a design flaw, what's to say the second one isn't afflicted by the same problem? Won't there be a good chance of them stranding the rescue crew in addition to the original crew? If an aircraft crashes and the redesign to fix it crashes, would you send another of the same type to rescue it? Of course not!

    Whatever the fuck happened to objective reporting? What is this, Fox News? :P Here's an idea: Give us a brief description of the facts and a nice informative link and keep your speculative comments to yourself.

  4. Re:Why? by nametaken · · Score: 5, Insightful

    I guess because its really expensive to start from scratch? I'm with you though... time for a clean start.

    From the summary: Pictures were sent to the manufacturer who decided that it is too small to be worrisome.

    I say, tell that to the astronauts who have to sit on top of the goddamn thing.

  5. wow, glad hpulley came up with all these q's... by deft · · Score: 5, Insightful

    I bet the people at NASA who are smarter in their sleep than I will ever be could never come up with that.

    Hell, I bet this guy knows what the tolerances for the tanks are intricately... way more than the GUYS WHO DESIGNED IT AND MADE IT FLY FOR THE LAST 10 YEARS.

    This whole article reminds me of a little dog jumping up and down saying "hey boss, what if, hey boss what if" and you just want to kick it.

    --

    There's nothing Intelligent about Intelligent Design.
  6. Re:Why? by Daikiki · · Score: 4, Insightful

    I agree that the shuttle does need to be replaced but it is not the same shuttle that flew in the early 80s.

    No it's not. Those both exploded.

    As a matter of fact, they both exploded because something seemingly trivial went wrong, something that nobody in a million years would have thought could endanger the orbiter. Something like a tiny crack in the foam on the external fuel tank. All the processing power in the world won't help one iota if sloppy security procedures and pressure to push the launch through cause yet another seemingly trivial thing to go wrong. I just hope NASA knows what it's doing.

    --
    I want the fire back.
  7. Re:Statistics by snuf23 · · Score: 4, Insightful

    Thank you. That is exactly what I thought when I read the stupid wording in the story.
    You've got 113 missions. One blew up in flight, one blew up on landing. So 111 successes and 2 failures.
    Please won't someone ask the astronauts if they consider those odds a fair risk to take for a flight into space?
    Gee, do you think that astronauts might actually be AWARE that you know, blasting into space on a large rocket, might just be dangerous? Do you think they might have figured that little risk into their choice of career?
    I really hate people like the submitter who think that they know how to better measure the risk than those actually involved in space operations.

    --
    Sometimes my arms bend back.
  8. Re:Why? by georgewilliamherbert · · Score: 4, Insightful


    I agree that the shuttle does need to be replaced but it is not the same shuttle that flew in the early 80s.

    No it's not. Those both exploded.
    As a matter of fact, they both exploded because something seemingly trivial went wrong, something that nobody in a million years would have thought could endanger the orbiter. Something like a tiny crack in the foam on the external fuel tank. All the processing power in the world won't help one iota if sloppy security procedures and pressure to push the launch through cause yet another seemingly trivial thing to go wrong. I just hope NASA knows what it's doing.

    In neither the Challenger nor Columbia losses was the failure something that was completely unanticipated. Both of the fatal problems had been identified as a specific risk and were being worked on and analyzed when the accidents happened.


    Inability to conduct reasonable and overriding safety reviews in NASA's operations was a major and legitimate issue, but your claim goes well beyond what the historical record substantiates.

  9. Re:Why? by vought · · Score: 4, Insightful
    STS was originally conceived in the 60s, implemented in the 70s, and was launched in the 80s. I turned 24 today. The space shuttle first took off when I was six days old.

    Sounds like Unix. And we're still using it, too.

    That might be the most accurate comparison I've ever read on Slashdot. The thing is, it reads like a troll, but it isn't.


    Here are some other thoughts to go with yours:


    "Sonds like cars, which still have four wheels and reciprocating engines. And we're still using those too."
    "Sounds like the 747, which still has four jet engines. And we're still using that too."
    "Sounds like liquor, which still comes in glass bottles. And we're still using that too."
    "Sounds like soda, which still comes in cans. And we're still using that too."

    You might notice that:

    A: All the things we both named have been continuously improved since inception, despite vast advances in the underlying technology.
    B: UNIX is the only one unrecognizable in it's current state. (Mac OS X)
    C: The Shuttle's concept was not fleshed out properly after it got beyond the design stage. The same is not true of the other designs, which have been forced to compete in competitive markets.

    All of my examples (and yours, of UNIX) have done well in the market for over twenty years. The Space Shuttle has not, in my opinion.

    I regret that I never got down to Edwards to see the STS land while I lived in California. Odds are it probably won't land there again - unless someone here knows different. The recovery and travel costs are too high for NASA.

    Just thought it was worth a comment.

  10. Real Engineering by Braf · · Score: 5, Insightful

    I know it's too late and no one will read this, but...

    I would like to point out that the level of engineering involved in the design of the shuttle is in a completely different class than any technology you have in your computer or in your car or that you've likely ever have had physical contact with. Cars and computers advance quickly because they are cheap and if they occasionally don't work no one really cares.

    Everyone bringing up the age of the space shuttle sounds like morons. Whatever our next orbiter is going to be, the technology will be outdated. It has to be outdated by the time the thing is ready for flight because it has to be proven. You don't use the latest composite materials or computers in building something of this cost (dollar, life, and national pride) because you don't know how they respond to the excessive accelerations, vibrations, and high energy radiation involved.

    This is assuming you're building a real vehicle and not a toy to win a prize. And actually, we probably will not see another feat of engineering like the current orbiter because the government doesn't give money to people who know what they're are doing like they use to and the private sector is too lazy and opportunistic to engineer it right.

    1. Re:Real Engineering by gerardrj · · Score: 5, Insightful

      The Apollo missions were all carried out with cutting edge technology for their time and they were just as safe or failure prone (depending on your point of view) as the much more expensive space shuttle program.

      The Apollo program achieved all of its goals in allowing for frequent human missions to space and the moon. The Space Shuttle has failed in most of its design goals; if you don't recall, the program was designed to put a shuttle in to orbit 10 times a year for 10 years each ferrying inhabitants and materials to a space station. Each shuttle was supposed to last for 100 flights and there were 5 shuttles, the math show then that there should have been 500 shuttle flights between 1981 and today. To date I think there have been 103; that's pathetic.

      The space station the shuttle was to shuttle to and from a space station, itself a joke. Over budget, less than half the designed volume, less than 1/5 the designed occupancy, the science it produces is negligible and could (for the most part) be performed via robotics.

      NASA screwed the pooch on these programs. Am I playing monday morning quarterback? Sure, but these were NASA's top priority missions. They had the greatest visibility, funding and brain-trust. Why have a partially re-usable space shuttle that has to be dismantled, inspected and refurbished after each flight. How is this any better than mostly expendable vehicles? The space shuttle is not a product of engineers, it's a product of politicians and special interests.

      Who do I blame? The politicians. The elected ones and the middle and upper management in NASA. If NASA was properly/well funded and the managers just let the engineers do what they do, things would likely be very much better off.

      --
      Article X: The powers not delegated... by the Constitution...are reserved...to the people
  11. Troll. by Tokerat · · Score: 4, Insightful

    The shuttle's new fuel tank, supposedly redesigned to be safer, has a crack in it.
    Nope, the foam insulation has a crack in it. RTFA.
    Hmm, what caused the Columbia disaster, pieces of foam?
    Oh you knew that, but failed to mention it resulting in a more urgent tone for more attention?
    Meanwhile, there will be a second shuttle on standby, just in case the first one has problems after being hit by foam, etc. If the first shuttle has a design flaw, what's to say the second one isn't afflicted by the same problem?
    Most likely, the same guys who found the first problem, using the newly created safety procedures, to ensure the same flaw didn't happen twice?

    The hairline crack is on the side of the tank opposite the shuttle. No one is sending astronauts to their death, this article is looking for a flame war.
    --
    CAn'T CompreHend SARcaSm?