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Panasonic Begins Blu-Ray Production

magicchex writes "Panasonic has announced that they have begun pilot Blu-Ray production of dual-layer 50GB discs in their Torrance, California factory. They claim to already have an 80% success rate in production. Engadget and The Register, among other, have also reported on this." From the Register: "Matsushita's Panasonic subsidiary has retooled its US Blu-ray Disc (BD) production line to offer not only 25GB single-layer discs but also 50GB dual-layer media ... Panasonic's plant, located in Torrance, California, is still in the pilot stage, but the company claimed it is already punching out BDs with a yield of over 80 per cent - so it has to bin fewer than 20 per cent of the discs it produces, which seems rather a lot in the context of a low-cost, mass-market medium."

33 of 170 comments (clear)

  1. Free advice from "Mr. Betamax" by plover · · Score: 5, Funny
    Figures.

    Long ago I decided I was going to go with HD DVD when it came out, mostly because Sony was backing Blu-ray. I'm kind of worried that Microsoft is backing it, because they're slightly more likely than Sony to get the DRM right. Regardless, I know that I am "Mr. Betamax" when it comes to predicting future technologies. I have about a 100% track record when it comes to making early adopter choices, which means I've had to re-buy 100% of my stuff.

    So, here's some free advice to everyone: when I buy my first HD DVD player, the rest of you should breathe a collective sigh of relief and buy the Blu-ray gear, because it'll be guaranteed that I chose incorrectly. :-(

    --
    John
    1. Re:Free advice from "Mr. Betamax" by digitaldc · · Score: 2, Funny

      Sony was backing Blu-ray.

      So does that mean every blank blu-ray disc comes with its own rootkit?

      --
      He who knows best knows how little he knows. - Thomas Jefferson
    2. Re:Free advice from "Mr. Betamax" by Tiberius_Fel · · Score: 3, Insightful

      You can do what I do. Wait for a de facto standard or wait until somebody makes a player that can handle both HD-DVD and Blu-Ray. It's what I did with the whole DVD+/- mess.

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    3. Re:Free advice from "Mr. Betamax" by sl3xd · · Score: 2, Funny

      That's just the tip of the iceberg...

      They're also including a new technology that wipes all memory of ever having watched the Blu-Ray disc. (Indeed, it will also wipe all memory of the disc's existence; prompting a consumer to purchase multiple versions of the same disc)

      --
      -- Sometimes you have to turn the lights off in order to see.
    4. Re:Free advice from "Mr. Betamax" by timeOday · · Score: 2, Insightful
      Wait for a de facto standard or wait until somebody makes a player that can handle both HD-DVD and Blu-Ray. It's what I did with the whole DVD+/- mess.
      Me too. But you know what? It still hasn't worked out. I consider the DVD virtually a failure so far as a writable medium goes. The letters "DVD" on a device do NOT ensure compatibility. You burn a DVD, you never know whether it will work in another machine. It's a nightmare, like floppy disks.

      With the success rate of mass-produced DVDs only 80%, to me that does not bode well for reliably creating these things with sub-$100 home burners. I hope I'm wrong.

  2. A day Late And A Dollar Short by TripMaster+Monkey · · Score: 3, Interesting


    So....finally in production...it's too bad HVDs are in the process of eating their lunch. Perhaps next time Sony/Phillips and Toshiba will see the benefit in cooperating to get a product out to the consumer quickly enough to avoid having a superior technology render their product irrelevant.

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    ~ |rip/\/\aster /\/\onkey

    1. Re:A day Late And A Dollar Short by Xarius · · Score: 4, Interesting

      Just like the superior Beta Max rendered the VHS irrelevant... oh wait, bad example. Try how the superior Minidisk rendered the CD irrelevant... oh, that's another one.

      Prevalence and superiority are not intrinsically linked you know. The first widespread large-storage High Def thingy will be Blu-Ray because it's in the PS3.

      The same happened with DVD, doesn't matter which is better, the one that invades the homes first and fastest will be the new standard for some time.

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      C17H21NO4
    2. Re:A day Late And A Dollar Short by headkase · · Score: 2, Interesting

      Remember when CDs were just huge relative to the hard drive you had at the time? HVD's sound like they could help you recapture a bit of that magic... ;)
      What consumer media needs that much space right now? Massive compilations? Every Linux distro on one disc as ISOs? But that's the wrong question, having that much storage would enable the next level of expectations. Season one of Trek on one disc, now that would be nice.

      --
      Shh.
    3. Re:A day Late And A Dollar Short by lowrydr310 · · Score: 2, Interesting
      Try how the superior Minidisk rendered the CD irrelevant... oh, that's another one.

      What ever happened to those things anyway? I had one a long time ago before MP3 players were common, and my biggest complaint was its 1x recording capability. I hear Sony was able to speed it up a bit with later versions, but I never actually used it. As far as I know, there was never an option to use minidiscs for data.

      I really liked the hard plastic case of a MiniDisc. Just like the CD caddys that early CD-ROM drives used, they do a really good job of protecting the disc from scratches. I'm assuming HD-DVD and Blu-Ray discs are the same 12cm as DVDs and CDs. Is there a reason they're sticking to that size? I would like to see them agree on one standard that uses a smaller disc that is enclosed inside a protective casing.

      I'm installing a DVD burner this weekend and I've never worked with them before. I'm very wary of backing up everything on my computer on DVD - if it gets scratched and stops working, that's a lot of data lost. I'm thinking I may burn 2 copies of everything just to be safe (I have about 5GB of pictures that I've taken over the years and I don't want to lose them).

    4. Re:A day Late And A Dollar Short by Jeff+DeMaagd · · Score: 3, Informative

      Just like the superior Beta Max rendered the VHS irrelevant...

      Betamax wasn't necessarily superior at the time it was competing, even if it was, the TVs and media recording equipment at the time weren't necessarily good enough to show the difference. Also there was the issue of too-short tapes (all movies were two tapes) and higher cost of the deck.

      Try how the superior Minidisk rendered the CD irrelevant...

      MiniDisk is not superior to CD. It was simply more portable, though the cartridge did protect the discs very well.

      The same happened with DVD, doesn't matter which is better, the one that invades the homes first and fastest will be the new standard for some time.

      There really wasn't a competing "DVD" format unless VCD was considered competition, which was the case only in certain areas where VCDs took hold. There were competing proposals, but thankfully, at the time, everyone cooperated, except for the HP/Sony DVD+R debacle.

    5. Re:A day Late And A Dollar Short by doctor_no · · Score: 4, Interesting

      Actually, Holographics Media is likely the generaton after Blu-ray/HD-DVD. The HVD alliance does not even have plans to release HVD-Roms until around 2009. It's also very unlikely they can release the players and the media at an affordable cost within this generation.

      http://www.hvd-alliance.org/abouthvd/technology.ht ml

      You might also note that companies that are inveting in holographic media are the same as the ones investing in Blu-ray/HD-DVD, including Sony, Toshiba and Matsushita.

      http://www.manifest-tech.com/media_dvd/dvd_holo.ht m

      Quote from Optoware president (HVD Alliance):

      "Sony and some major Japanese electronics companies are studying holographic storage to replace HD-DVDs and Blu-ray Discs. Sony wants to develop next-next generation storage technologies and we can say that our collinear solution is getting very popular," Kageyama said.

      http://www.pcworldmalta.com/news/2004/Aug/271.htm

    6. Re:A day Late And A Dollar Short by servognome · · Score: 2, Informative

      What ever happened to those things anyway?

      They introduced Hi-MD, which is 1GB storage MD, the players can now do MP3 and download songs onto the MD. They were very popular in Japan, however, I think the new breed of high capacity MP3 players are starting to take over.
      There are some great deals out there for MD players as their popularity is declining.

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  3. This does not bode well by voice_of_all_reason · · Score: 2, Interesting

    Wouldn't a 20% problem rate in the factory indicate a substantial error rate in the field as well?

    1. Re:This does not bode well by madman101 · · Score: 5, Informative

      Not at all. Semiconductor yields are frequently lower than 80%, but chips that survive the burn in period are very reliable. Granted, this is a mechanical device and it's a little different, but an 80% yield for a pilot project of any type is excellent.

  4. 20% Failure by Nom+du+Keyboard · · Score: 2, Funny

    How do you determine a failed disc? Record on it, read it back, see that there are errors, and bin it? Oops, the disc was good, but we can't use it now.

    --
    "It's the height of ridiculousness to say for those 9 lines you get hundreds of millions."
  5. BD, AD, BC... by openfrog · · Score: 2, Funny

    ... the company claimed it is already punching out BDs with a yield...

    "BDs" is interesting: it suggests some sort of priority over CDs. I can see the next generations as being called ADs, but that's when the competition will come up with BCs...

  6. DRM? by redmoss · · Score: 2, Informative

    So, I remember reading somewhere that the new DVD's are really hostile to end-user rights. Bill Gates says so, so it must be true :)

    Personally, I think whatever DRM is included by the megacorps will just get broken anyway, so I don't see the point. Remember region encoding in DVD's? It's trivial to circumvent.

  7. BluRay For The Win by Anonymous Coward · · Score: 4, Insightful

    With the PS3 launch coming in March - only three to four months away and disc production underway, we can finally put to rest all of the tiresome BluRay vs the dead HD-DVD talk and move on to something else to argue about.

    Sony is going to sell somewhere in the 120-150 million PS3s over the next four to five years. Along with all of the early BluRay adopters snatching up players to use with their increasingly cheap 1080p displays. The era of real HD is just about to hit.

    Cool.

  8. Failure rate by squoozer · · Score: 2, Interesting

    I assume that they will be able to get that failure rate down to a couple of percent or lower (I hope) but with failure rates so low on CD's and DVD's will this make next gen DVD to expensive for most things for years to come? More worrying though is what will the life expectance be of these disks. CD's are pretty tough, DVD's are fairly tough but moderatly suseptable to damage. If next gen disks are much worse than DVD's they won't be worth using. If failure rates are around 15% does this mean that a good portion of disks are close to failing as soon as they come off the production line?

    --
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    1. Re:Failure rate by Zathrus · · Score: 2, Interesting

      will this make next gen DVD to expensive for most things for years to come

      If they just started a new process and the first few batches are at 80% yield that's actually pretty damn good. It wasn't long ago (as in, a month or so) that dual-layer BD-ROMs were still in the lab, so this is a very new process.

      That said, let's say it costs $1/disk/batch. If you have to throw away 20% of that batch how much do you have to sell each remaining disk for to break even? $1.25. It's an appreciable difference, sure, but hardly format killing. And yields will improve as they get the process down, much as they did for CDs and DVDs.

      If next gen disks are much worse than DVD's they won't be worth using.

      BD-ROM and HD-DVD are actually supposed to be less susceptible to damage than either CD or DVD -- they have tougher polycarbonate coverings and a slightly different overall design (BD more so than HD-DVD). That's the theory at least. Whether or not it holds up to be true in the real world is yet to be determined.

  9. Re:Low Quality by imsabbel · · Score: 4, Insightful

    ?
    Whats your point?

    Yield rates like that were very common in the beginning of dvd and cd production, too.

    In fact i seem to remember reading about yields 50% for dual layer dvds in the beginning.

    --
    HI O WISE PRINCE. WHT TOOK U SO DAM LONG?
  10. Lifespan? by Lord_Dweomer · · Score: 4, Insightful
    Does anybody know the predicted lifespan of BluRay discs? I know CDs and DVDs lives are measured in years.

    As we continue the trend of storing larger and larger amounts of data on media such as this, it really makes me wonder when companies will focus on longevity of their product rather than storage capacity.

    --
    Buy Steampunk Clothing Online!
    1. Re:Lifespan? by antifoidulus · · Score: 2, Insightful

      When the free market demands it? Seriously, people who are serious about their data use more redundant, longer lasting(and by extension usually more expensive) media. But that doesn't match everyone's needs. Some people just need (relatively)short lived but dense storage. So should companies stop producing cds/dvds or make them more expensive so they last longer just to appease the former crowd?
      If someone(you can feel free to do it of course!)came up with a cheap, dense, long lasting media format then the world will beat a path to their door, money in hand. But until that point, your groussing really doesn't make a lot of sense.

    2. Re:Lifespan? by killmenow · · Score: 2, Funny

      I can't get burned CDs to last very long at all. I store them all in a safe, dry place: on the dash of my car...burned side up. What am I doing wrong?

    3. Re:Lifespan? by Ziviyr · · Score: 2, Funny

      Checked out those new high density (6 commandments per!!) tablets yet?

      --

      Someone set us up the bomb, so shine we are!
  11. Future Resistant? by Anonymous Coward · · Score: 2, Insightful

    Just 50GB?,
    At the moment I'm quite content with the storage the average dual layer DVD holds, and the quality of the picture and sound for that matter. I believe the current capacity for DVD is sufficient for all but HDTV recording in the immediate future. 50GB dual layer media really isn't a large enough jump to secure this new technology for any length of time.

  12. Throwing them away? by Theodusian · · Score: 2, Funny
    it is already punching out BDs with a yield of over 80 per cent - so it has to bin fewer than 20 per cent of the discs it produces
    Whoa whoa whoa - they didn't say they threw any away, they just said that their yield is 80 percent. They're outsourcing their QA.... to US.
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    ----------- Theodusian -----------
  13. Re:Low Quality by mrtroy · · Score: 3, Insightful

    Wow, talk about low quality. 2 or every 10 they make is bad. The amount of money wasted on that is crazy and it will drive up what we have to pay for it.

    Oh no! I dont want to pay any more for a product than the raw material costs for that specific product! Soon they will be wanting us to pay for research and development! For factories!! And labour!!!

    --
    [I can picture a world without war, without hate. I can picture us attacking that world, because they'd never expect it]
  14. Last of consumer non-recordable physical media by bobcatdunn · · Score: 2, Insightful

    Sony, Panasonic et al are going to lose big on this one. It's not about picture quality-- it's about access to content and convenience. Downloadable music is killing CD sales even though MP3s, etc. are below the quality of even a CD, and much below SACDs. Whoever convinces the movie/tv industry to go the downloadable route and make available a 1080p video file will make all of these new discs pointless. My bet is on Apple.

  15. Re:Rejected 20% by borg007 · · Score: 2, Funny

    Microsoft is using them to produce Xbox 360 games.

  16. Price? by mcraig · · Score: 3, Interesting

    Anyone any ideas how much these discs are going to cost? A large part of who wins is decided by the hit the consumer takes in his pocket. I think DVD-RAM almost died out due to the high cost of discs early on though now they've dropped in price the extra features over DVD-RW seem to be helping it to make a comeback.

  17. Just a note on the 80% success by Jugalator · · Score: 2, Informative

    From TFAS:

    They claim to already have an 80% success rate in production.

    And TFA:

    Single-layer BD-ROM discs are currently being produced on the pilot line with more than 80% yield rates.

    So keep in mind that figure wasn't about the 50 GB discs talked about in the article, and what's news here.

    --
    Beware: In C++, your friends can see your privates!
  18. Re:This does bode well by Phat_Tony · · Score: 4, Informative
    I had a close friend who worked at a CD and DVD manufacturer for years (Metatec). I took the plant tour with him twice. When they set up a new line, yields were often as low as 10%. Then they examine, tweak, and repeat for months and months, gradually increasing the yield. At the time of my second tour, they had just set up their first DVD manufacturing line, and it's yield was still under 10%. Of course they can't sell them profitably at that rate, but it was just a phase they had to go through while they got the line up to speed. I don't remember exactly what yield percentage they said they needed for profitability, but I think it was around 75%. (for DVD's, at that time. For CD's, it was much higher, because the yield needed for profitability depended on the competition's yield, which affected industry prices.) I think they said they expected it might take up to 6 months to achieve profitability on the line from the time it spit off its first disk.

    This early in the game, I get the impression that 80% yield is pretty good. Maybe the setup, testing, and refinement procedures have improved dramatically since the early 90's, and they expect higher yields faster. But I doubt they're unhappy with that yield that early. If, for example, they expect the long run marginal production cost on one of these disks to be $0.10, then the 80% yield would only take that up to $0.125 each, which is a pretty small detail on disks that will probably sell for $8-$20 as finished products with content. Over millions of disks, those cents add up, so I'm sure they'd like to get six sigma reliability on the things, but I don't think 80% yield is a deal killer.

    The CD lines at Metatec, which had been running for years, got yields in the 98-99% range. I suspect they'll hit that eventually.

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