Fewer Heat Shield Dings on Shuttle Discovery
According to NASA, the amount of damage to thermal tiles noted on Discovery was significantly lower after the latest mission. According to the report, there was a 33% reduction in the number of dings on the belly of the orbiter and an almost 50% reduction in the number of hits greater than one inch. This would seem to indicate that the new foam is working better. "The vehicle looked very good," Thomas Ford, a member of NASA's ice-debris inspection team at Kennedy Space Center, said Wednesday. "It's definitely gratifying."
Currently only Russians are able to do that. Shuttles' turn-around time is way too long and even though there's less damage it still takes one person a week per tile to repair.
The heat shields are shaped so the hot regions of the gas are kept away from the shield.
The problem isn't the heat, but the pressure (that causes this heat as a side effect).
During re-entry, the shuttle travels supersonic thereby preventing the air to get out of the way fast enough.
Actually, a female astronaut commanded the Return to Flight expedition, also aboard Discovery, which was also a very "clean" flight in terms of the tile damage.
Exactly. The more complex anything is, the more likely it is to be susceptible to many complex problems. We happen to have, for better or worse, a more complex space program than pretty much anyone else. Also, the more complex the support infrastructure that is needed, the more opportunities there are to screw up royally. While we should move on from the shuttle, It should by no means be dead yet. As the late Guss Grissom said, "If we die, do not mourn for us. This is a risky business we're in, and we accept those risks. The space program is too valuable to this country to be halted for too long if a disaster should ever happen." While this is adifferent time, his words still are as true and pertinent today as they were almost a half-century ago.
I am Spartacus
That said, ablatives aren't easy, especially if you want aerodynamic control as you come in -- it's exceedingly difficult to get them to ablate evenly, which results in weird and unpredictable forces on the lifting and control surfaces.
If the shuttle had been a capsule reentry system, ablatives would have been fairly obvious. With wings, it's much less clear. What is clear is that it's cheaper to replace the damaged tiles than it would be to do the R&D to give the shuttle an ablative heat shield. And you can't just retrofit it on with an extra layer.
BTW, I think the choice of a winged orbiter was a mistake in the first place, and that a capsule and ablatives would have been better.
Actually, this has been a problem since the first launch. Maybe you are to young to remember, but there was a lot of tension for the first shuttle re-entry, because there were tiles missing, apparently lost/damaged during launch. It all worked out ok, so, the attitude became 'oh, lose a few is no big deal'. Eventually it became a big deal.
Here's what the SpaceFAQ (http://www.faqs.org/faqs/space/controversy/) has to say about the "lost" Saturn V plans.
From the FAQ: